Char-Broil MASTERFLAME 2 User manual

IAChilr:'Brnil^
fiASTERFLAME*'
Assembly Manual
with
Use and Care
/ffi\
{\-@Z))
w
This Grill is for Outdoor Use Only
. Readthismanual
beforecookingongrill.
Failuretofollowallmanufactures
instructionscouldresultinserious
personalinjuryand/orpropertydamage.
. Somepartsmaycontain sharp edges -
especiallyasnoted
inthemanual!Wear
protective
glovesif necessary.

FOR
YOUR
SAFETY
1.Donotstore
oruse
gasoline
orother
flammablevapors
andliquids
inthe
vicinityofthis
oranyother
appliance.
2.An LPTanknotconnected
foruse
shall
not
bestoredinthevicinity
ofthis
orany
other
appliance.
FORYOUR
SAFETY
lf
you
smell
gas:
1.
Shut
off
gas
totheappliance.
2.Extinguishany
openflame.
3.
Open
lid.
4.
lfodorcontinues,
immediately
call
your
gas
supplieror
your
firedepartment.
Installation
Safety
Precautions
. This
grill
isdesignec
for
r,:.-,vithan
LP
(propaner
!as:t-.
usingtheregulatorlvavees:r.rrtrv,sr00led
Donot
us:,,,:'
anyotherfuelsourceinc:-,:
''l',= r,.ir lnropaneor
ral-.a
gas)
systems
. Gt-illrnstallatron
mustconforrv!
i- --: , .: " ::
absence
with
NationalFuel
GasCodeNFPA51 ANSI
22231orCAN/CGA-8149.2PropaneInstallatron
Code
Handlrngan'istorageofLPcylindels
''-
-.:'
,-
'
','- - -
r
GasCodeNFPA/ANSI58.Grills
r.1
':' ..= ' . ,'
recreational
vehiclesand/orboats
. Allelectricalaccessories
(srii.
.:r',r::: :
electr
'caliy
g
o.-ded
in
acco'rr :
NationalElectricalCode,ANSI/ NFPA70 .
ElectricalCode.CSAC221.
(eec
:"
, =i,'
orfuelsupp
y
hosesawarl
fr
ol anv
|^::
:.."a
:.
Assembler
orConsumer
.Assembler,
Leavethismanual
wlththe
glll
for
consumter
.ConsumerRetainthismanual
forfuturereference
CallGrillService
Center
for
Help
and
Pafts
.lf
you
needhelporwarranty
parts
call81-800-241-7548
or
sendaFAXto1706-576
6355
Businesshours
Open24hours
-Sevendaysa
week
.Toorder
non-warrantyreplacement
parts
orbuy
accessorres
(grill
covercleaners,
parnil
call1800993
2677
or
sendaFAX
to1-7065652121
.Pleaseknow
your
Modelnumber
DateofPurchaseand
Carton
Label
number
prior
tocalling
ldentifying
Grill
Model
.Fourth
digitofmodelnumberfound
oniabeloutsrde
of
grill
box
oron
yellow
referencesheetrnside
theboxExample
463(7)985representing
a7000model
grill
SafetySymbols
. The
sylrboisJ,-.1roxessn:,\'-c: ,',
headrngmeansReaCalofr o,^,
:
throughoutthemanual
. WARNING:Be
alerttothe
possibility
ofseriousbodrly
inlury
if
the
instrLrctions
are
notfollowed.Be
sureto
read
andcarefully
follow
allofthe
messages
A GAUTION
CAUTI0N:
Indicates
a
potent
av
r?ZOr'ior,s
9tu3t,
which,ifnot
avoided
nray
:es.:
' - ".' :'-c,fer*
iniurv.
DANGER:Indicates
ar nrli.rnently haza'l:-s
s:-:...^'
whichif
not
avoided
ur resrr
t
lr
Cea:":' se-:-s
Injury
WarrantyInformation
SerialNumber
Model
Number
Date
Purchased
CartonLabel#
GG
'.J;:1eri.r-
e

Warning .......,...2
lntroduction
andSafety ...........2
Contents .... . .3
3
Assembly 4-25
UseandCare....... ....26-31
Troubleshooting.......... .........32
GrillingChart 33
Food
Safety 34
Recipes 34-37
Warranty 38
. Youmavwishtofilithe
LP
Tank
prior
tobeginning
assembly
. llecessarytools
for
assembly
of
yourgrill
include
screwdrivers
(fiathead
andPhillips@)
hammer
pliers
and
adlustable
wrencha3/Band7/16'nLrt
driverwouldbeideal
Hardware
isshownactualsizewithakey
numbertoidentifyil
ll/henassemblyis
completed
you
mayhave
extrahardware
ihts
islorn:l as
hardware
bags
areusedonmore
thenone
()t Szl ardtypeofhardware
usedinassembly
mayvary
nrtw iri,t afiect
grril
nlegrrty
performance
orassembly
Perform
onlythe
Step
Nurnbers
shownon
the
charttocomplete
assembly
of
your
grill, 7
WHY?,..This
manualrs
generic
illustrating
the
assembly
process
for
all
featuresincludedin
our
orill
line.
i) Char-Brnil
Reference
Sheet/ Model1231234
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\_:_,
NOTE:lf
your
grill
has
four
5586caster
sockets,
use652
screw
in
bottom
hole
after
installing
socket.
303
s586
One
bolt
onngi.ts
oe
:!
./c 2
^
RailwithLabels
*\
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4 . Masterflame
Sloton
Left

ffTilsf One
bolt
only
on
rightside
303
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377
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652
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:
379
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208
at
Use
303
303
oR.
377 \"t ti
NOTE: lf
your
grill
has
four
5586
caster
sockets,
use
652
screw
in
bottom
hole
afterinstalling
socket.
Use
RailwithoutLabels
Use
377
Masterflame
. 5

re
6515
6420R643
(ilfeatured)
NOTE:lf
yourgdll
has4casters,
install
642
or643only.
WmdPanelSlats
WoodPanel
Channels

e'l ',-/,
.'..'t
': '4
675
s---- 552halfway
into2nd
_//- and6thhole
fromtoP
#f
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CFf.rIfl
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lth r',i
Fixed
Panel A FullytightenafterConsole
isattached
RepeatfortopFixedPanel
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halfwayin)
Masterf
ame . 7

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657
at'
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Shelf
Assembly
Maximum
load
forFront
Shelf
rs10lbs
..1.o,
i) P- t.
'.
t
Consote
ro!verrests
nn e:ci nn Ro:t
A Please
Note
lf
your
grill
has
afixed
panel,
ful
y
tighten
screws
atthts
ttme.
A Use
soap
andwater
toclean
console
Do
nol
-se
citrisol
orabrasive
cleaners.
652
lf
yourCasting
Seat
hastwo
holes,
attachConsole
to
2nd
hole. \q
652 , ,'a '\
,\
\\\
.'/:.:.
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".. - .
{bri
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lvay?
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379
.,-,1_,
Valveopeni
BackofGrill
'{'&
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OR
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. ..,, .,:..
Valve/Hose/Regulatorfor
gril
I
withSideburner
t
l" -.<
AD^
fr,
/'t
(3r,.t
n-- 324
.'F
,-' tt' , 't'a.l..
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iri
656
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holeonCastingSeat
")
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.f .
Masterfame
. 9

7Ft
t-;,
A VERY
IMPORTANT:
Bumertubes
must
pass
through
holesin
grill
bottom
and
engagevalve
attachedto
console
A The
spnngskeep
bumertubes
andvalves
engaged
andmustbe
attached
conectly.
BumerAssembly
ftT|FST
Bnquet
Grate
HoldingBumerAssemblyand
Bnquet
Grate
together,
place
intoGrillBottom
\ ./t -r"r /-'-"
f \eS
re
*€4ry
Donotattach
spring
yet
10. Masterflame

VERYIMPORTANT:
Bumertubesmust
pass
throughholesin
grill
bottom
andengagevalveattachedtoconsole
A Thespnngskeepbumertubesandvalves
engagedandmustbeattachedconectly.
BumerAssembly
Do
notattachspring
yet
Maslerflame
. 11

/- lJ -\
-
Y-
-
652 €
264
AttachElectrodeto
botttomof
Collector
Box
withscrew
(264)
GETEEEI
Attach
lgnitorWire
toElectrode
lgnitorWire
lnBackHoleattachto
Bumer
Assemblywithscrew
(652)
{ 652
Endsof
Spnngshookintosmall
holesinbottom
ofBumerTubes
CollectorBox
CollectorBox
Ltomustbe
UNDERedge
ofBumer,
zg
r_!| ]
a
v
652
'€
264
(<\ FCITNr'r
f;^ N ./
ttlt --=-t -
_.2 AttachlgnitorWire
acA
zoa 1_ : toElectrOde
g
vgfi J
- Electode i
W f- lonitorwire
YlnFront
HoleattachtoBumer
Assemblywith
screw
(652)
Ends
ofSpnngs
hookinto
small
holesin
bottomofBumerTubes
q\
7>'
- 4;-/
AttachElectrodeto
bottomof
Collector
Boxwith
screw
(264) CollectorBox
Collector
BoxLip
mustbe
UNDER
edge
o{Bumer,
FRONT
HOLE
12. Maslerflame

DripVapoRlSER
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386
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al 208
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ShelfSlat
gtI'
t
I
'\ .i,
ShelfSlat /'/ ')
i. -.'"" -'t ,*
\ t ',dP
$0. - .
Top
Two
OuterHoles
A Repeatrf
LeftLeghas
ShelfSlats
A Maximumloadfor
SideShelfis15lbs
Masterf
ame
. 13

OR
7560R
757
lf
grill
hasasideburner
attach
shelfon
rtghtstde
Maximumloadforside
shelfrs15lbs
Usesoap
andwater
to
clean
plastic
shelves.
Do
notusecitrisol
or
abrasivecleaners.
,J,
756
757
gT
g
I
T
g
H
.H,
?
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g
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4 i! \
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3096
Heat
lndicator
En A Repeat
ifLeftSidehasaSideHandle
/ \ .r,'-
\ j".rl
-. ,/.i;
208
'.''11
l
208
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's
A Donotovertjghten
nutorbend
Brackel
\II
Side
Handle
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208
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302
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+- 208
208
A GAUTION
t. High
glass
temperatures
foran
extended
perlod
of
time
weakenslhe
g
assand
can
causeittoshatter
unexpectedlv
V--.- -4,. Preventgrease
firesby
cleaning
grill
of
accumulated
grease
aftereach
rse
Whenoperating
grill
onhigh
watchcarefully
for
grease
firelffire
occurstrrnoff
grill.
Clean
grease
from
grill
afterfire
hasburned
outand
grill
is
cool
lmportant:Use
andCare
ofGlass
. lfthe
glass
becomes
scratched
or
chiooed
itcreates
aweakness
inthe
glass
which
cancause
breakage
when
heated.
Clean
glass
withamild
soapsolution
or
professional
grill
window
cleaner
anda
softscrub
pad.
DO
NOTuseblades
or
abrasives.
Donot
clean
glass
when
HOT.
Do
notoperate
grill
intherain,
near
a
pool
or
whenever
hot
glass
canbe
splashed
withwater
orliquid
lf
grillhas
HeatIndicator
place
on
Upper
Right
cornerofGlass
Shott
A Short
Tabs
fitdow^
^s,oe
:^e
edgesofwindowooen
-t -se
slight
pressure
tofu
ly
seat:-e
Brackets
Tabson
WndowBracKets
ce'c
nnmnlotolv 2rn nri nnar on- -- ^{
UU Prgtgly olvu u |
'L uuutr> .,
rrrinr]nrrr nnonrnn
rY,,,uv vv
vyv , Y
(-
Sl.ort
-
fi"Jrrrffn
J6 . Maslerflame
\

A SwingAwayswillkeepfoodwarm, whilekeepingit
wayfrom
flames.
DonotuseSwingAwayforcooking
meatsorheavyfoodrtems.
A Pivot and
leg
wiresmust
run
underneath
SwingAwaysurface.
A Grillliddesignmayvaryfrommodeltomodel,but
SwingAwayswillassemblethesamewayoneach
desrgn.
SwingAway
Legssnapintoloopson
Bottom
SwingAway
.:i
tt''
Pivot
andLegWires
./
andLeg
Wires
Pivot
A SwingAway'swillkeepfoodwarm,whilekeepingitwayfrom
{lames.Do
notuseSwingAwayforcookingmeatsorheavyfooditems.
A PivotandlegwiresmustrununderneathSwingAwaysurface.
A Grillliddesignmayvaryfrommodeltomodel,butSwingAwayswill
assemble
thesamewavoneachdesion.
,1'
Top
SwingAway
r ."'.
\ ,,r:'
-, ,
il.,,l:tt: .,,'.
,-'
"''
. ;i-,'"...,..,.',."-'
.
'
-':'"''
r\:i
SwingAway
\
PrvotWire
\,
I
I
Leg ., ,
it
Wiresthatformlegsonboth
TopandBottom
SwingAwaysmustrun
underneathwarmingrack
surfaces '1
t"
.
/t
3ottom
Maslerflame
. 17

OR
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208
662
664
663
208
I
Itr,
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.:.2'' "'"
s,
Sdeburner
./ aoay
a\
&t\
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662
0R
663
664
\ l'e
,)
TowelBar
/
OR
Condiment
Basket
(if
featured)
':r
:,:r "
Rurinn Grrrl
\ Sideh rrnerR.: - rot
\ '*"""
Tn0unts
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oe
S:ec,'-e.3cov
208
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olt'"
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A Donottiqhten
208attns:
-e

gI
A Valve
openingmustengageBurnerTubebefore
SideburnerGrate
EIEEI '
tightening361.
Tighten208onthreadedstudofBurner,
Knob
locks
inoff
position
Checkvalvefunctionby
pushing
knobinwardYoushouldfeelaspdng
tensionagainsttheknoblfknobdoesnotspringback
tooriginal
position
whenreleased,replacevalve.Call
1
-800-241-7
548forassistance
MaximumloadforSideburneris10lbs.
UsesoapandwatertocleanSideburner.Donotuse
citrisolorabrasivecleaners.
BurnerTubeon
SrdeburnerBurner
361
Basket
0R -/
TowelBar
/
(if
featured)
Knob
Cjr{rfi{ril \
A
A
ValveOpening \
|?EFrI]l sideburnerVarve
OR OR
386
3030R377
'\\ ,
'/:"'
208
s^ll /' il
WoodSlat
208
\-,
Condiment
CondimentBas*"t /
OR
TowelBar
(if
featured) 3860R
714
19
A Note
proper
valveopening-to-burnertube
Masterf
ame

E..-- 303oR
377
c{tTt?T[r,r
E
-/
SideburnerFrame
/
Sideburner
X
Body
)'
ToolHolder
-
Brackets
(rf
featured)
361
i,iORi 756
757
t\
.l I
211
i. '*
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r-,
208 I
3n
303
211
,1
',.t I
VJ. 1.
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L 756
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STIIk-fit g ts7
361 696
'
208
BurnerTube
on
Sideburner
Burner
,q) itg
I
t
+\
q.dtg
,'"...-
Attach
SideburnerValve
and
"' Bracket
with
screw696
I GnfllTlt
\ ur,u.
\l
\ ,;F*!
Thread361
halfway
intoSideburner
Valve,
place
in
slotonright
rt== -=-= =
^^^-^^---a
!J-g : I
20 . Maslerflame
361
Bracket