Char-Broil Quickset 463842904 User manual

THIS GRILL IS FOR
OUTDOOR USE ONLY
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
WARNING
!
CAUTION
!
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
CAUTION:
INSTALLER/ASSEMBLER:
CONSUMER:
Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
Leave
these instructions with consumer.
Keep this manual for
future reference.
463842904
ASSEMBLY MANUAL
463842904 / 4165386 (11-21-03) - 0
Parts List - Model 463842904
Key Qty. Description Part #
A 1 Condiment Basket ............4151017
B 1 Tank Wire Support Bracket .....4151019
C 1 Wire Shelf ..................4151033
D 1 Warming Rack ...............4152125
E 1 Cooking Grate ...............4152741
F 1 Handle .....................4154474
G 1 Side Shelf...................4154544
H 1 Toolholder ..................4154588
I 1 Sideburner Grate .............4156376
J 1 LPTank ....................4158015
K 2 Wheel Assembly .............4310008
L 1 Sideburner Body .............4310009
M 1 V-Bar ......................4500291
N 1 Heat Shield .................4500305
O 1 Sideburner Frame ............4501705
P 1 Bottom Shelf ................4503133
Q 1 Front Panel .................4503144
R 2 Leg Assembly................4503210
S 4 #10x1/2”, T-20, Self-Tap Screw . . 4080043
T 2 Valve Clip ...................4151043
U 1 Burner/Collector Assembly......4505085
V 1 Rotary Ignitor ................4153157
Key Qty. Description Part #
W 1 Ignitor Wire, 11” ..............4153196
X 1 Valve/Hose/Regulator Assy .....4524191
Y 1 Sideburner Valve Cup .........4154476
Z 1 Control Panel Assy............4526192
AA 1 Sideburner Ignitor Wire, 24”.....5156109
BB 1 Grill Bottom .................4580189
CC 1 Grill Lid.....................4580591
DD 2 Control Knob ................4154470
EE 1 Sideburner Knob .............4154471
FF 1 Rotary Ignitor ................4154554
GG 2 Leg Extenders ...............4154577
HH 1 Logo Plate Assembly ..........4157147
II 1 Temp. Gauge, Bezel ..........4157169
JJ 1 Temp. Gauge w/Wing Nut ......4157171
KK 1 Sideburner ..................5068026
LL 1 Grease Clip .................5156607
- - 1 Hardware, Cart...............4254078
- - 1 Hardware, Shelf ..............4254050
- - 1 Hardware, Sideburner .........4254086
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com
Optional Assemble Hardware
Optional hex nuts
We realize some customers prefer to use tools.
have been provided for you to use.
COLUMBUS, GA
JJ
II
A
B
C
N
R
R
D
E
F
G
H
I
J
K
L
M
O
P
Q
SS
T
U
V
W
X
Y
Z
BB
CC
DD
EE
FF
GG
HH
KK
LL
AA

Qty: 2
463842904
Items to Assemble:
2 Wheel Assemblies
2 Hitch Pins
2 Leg Extenders
Items to Assemble:
2 Leg Assemblies
1 Bottom Shelf
6 Carriage Bolts
6 Wing Nuts
Qty: 6
Qty: 6
Place Bottom Shelf and Legs as shown.
After assembling tighten all Wing Nuts.
Right Side:
Attach 2 Carriage Bolts and Wing Nuts in
front and back.
Left Side:
Place 1 Carriage Bolt
and Wing Nut in upper hole only
Items to Assemble:
1 Grill Bottom
1 Heat Shield
4 Carriage Bolts
4 Wing Nuts
2 Control Knobs
1 Rotary Knob
1 Condiment Basket
Items to Assemble:
1 Shelf
4 Wing Screws
Qty: 4
Item to Assemble:
1 Wire Shelf
1 Panel
2 Push Pins
Qty: 2
Place Wire Shelf in 3rd hole from top.
Assemble front panel first by
placing tabs into slots on Bottom Shelf.
Attach with push pins.
A
B
.
A
B
Qty. 4
Qty.4
Attach Wheel Assembly with Hitch Pins
Items to Assemble:
2 End Caps
1 Toolholder
1 Sideburner Body
1 Sideburner Frame
2 Carriage Bolts
2 Wing Nuts
1 Crown Screw or Wing Screw
Qty: 1
Qty: 1
or
Attach Toolholder with Carriage Bolt and Wing Nut in right hole.
Sideburner Body and Frame attach a Carriage Bolt and Wing Nut in back center hole.
In front use a Crown Screw or Wing Screw to attach Sideburner Body.
Qty: 2
Qty: 2
A
Items to Assemble:
1 Sideburner
1 Wing Nut
1 Sideburner Valve Cup
1 Sideburner Knob
1 Sideburner Grate
1 Sideburner Wire
A
B
C
Place Sideburner into hole.
Attach Sideburner Valve Cup. Make sure
Sideburner Tube is inside of valve. Tighten
with Wing Nut.
Place Sideburner Knob and Grate
Correctly assembled Sideburner Tube in Valve
B
Attach long wire from beneath console
to electrode beneath Sideburner.
D
D
B
C
Items to Assemble:
1 V-Bar
Push V-Bar down onto
rest in Grill Bottom
1
9
12
11
10
9
8
456
7
123
Hinge Pin
and Hitch Pin
Qty: 2
Qty: 2
Qty:2
Items to Assemble:
1 Grill Lid
2 Hinge Pins
2 Hitch Pins
1 Handle
2 Wing Nuts
1 Logo Plate
1 Temp Gauge Bezel
1 Temperature Gauge
w/Wing Nut
Note: Grill lid
style may vary.
Items to Assemble:
1 Warming Rack
1 Cooking Grate
A
B
Insert pivot wire of Warming
Rack into Lid. Flex leg
wires to insert into Grill
bottom.
Place cooking grate
into grill bottom.
Leg wires on Warming Rack
must run underneath surface.
A
B
See Use & Care Manual for “Match Lighting Instructions” and to
perform the Burner Flame Check” and important safety
instructions before using.
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang
from grease clip.
Back of Grill
LP tank is shipped empty. Use only with an
(over-fill protection device) OPD equipped LP tank.
Fill and leak check before attaching to grill and regulator.
CAUTION
!
• Failure to install can in clip will cause hot grease
to drip from bottom of grill with risk of fire or
property damage.
• Tank collar opening must face to front of cart
once tank is attached.
• Failure to install tank correctly may allow gas
hose to be damaged in operation, resulting in
the risk of fire.
Correct position of LP Tank and
Tank Wire Support Bracket
A
B
C
Items to Assemble:
1 Grease Clip
1 Tank Wire Support Bracket
1 LP Tank