Charlatte CT5G User manual

MODEL CT5G
CHARLATTE AMERICA, INC.
600 MOUNTAIN LANE – P.O. BOX 968
BLUEFIELD, VA 24605
TELEPHONE: [phone]
FAX: [phone]
SPARE PARTS FAX: [phone]
e-mail: [email protected]m
www.CharlatteAmerica.com
www.MyCharlatte.com
AMERICAN AIRLINES - “E” – 12/8/17
THIS GUIDE IS TO BE USED ONLY WITH THE MODEL CT5G. OTHER MODELS IN THIS
SERIES MAY HAVE OPERATING FEATURES UNLIKE THE MODEL CT5G.
Property of American Airlines

REVISION LOG
Revision REV. DATE DESCRIPTION
A 2/2/17 Initial American Airlines Revision
B 3/16/17
Updated Front Axle Installation in Chapter 3 Parts to show Bolt
Guard and Front Axle Spacer.
Updated Radiator Part Numbers and added Parking Brake Kit
for the C6 Transmission in Engine/Transmission Installation in
Chapter 3 Parts.
Updated Electrical Components in Chapter 3 Parts.
Updated Tire And Wheel Assembly in Chapter 3 Parts.
Updated CT5G Wiring Diagram in Chapter 4 Electrical System.
Added Diagnostic Manual showing various fault codes for the
MSG425 Engine in Chapter 5 Vendor Manuals.
C 6/13/17
Updated Covers & Guards in Chapter 3 Parts.
Added new decals to Tractor Trim & Decals in Chapter 3 Parts.
D 6/29/17
Updated part number for power steering hose in Power Steering
System in Chapter 3 Parts.
Updated part numbers for wiper motor, wiper arm, and wiper
blade in Cab Assembly in Chapter 3 Parts.
E 12/8/17
Added Push Button Switch to Chapter 1 Section 3.
Added Test Switch & Test Switch Procedure to Chapter 1
Section 3.
Added Water Valve Lever & Fan Speed Toggle Switch for
Heater Box to Chapter 1 Section 3.
Updated Rubber Bumper for Front Axle in Front Axle
Installation in Chapter 3 Parts.
Added Engine Parts & GM Transmission to Engine /
Transmission Installation in Chapter 3 Parts.
Updated Fuel Tank Installation in Chapter 3 Parts.
Added part number for Banjo Bolt in Power Steering System in
Chapter 3 Parts.
Updated Electrical Components in Chapter 3 Parts.
Added Push Button Switch Kit to Drivers Control Panel in
Chapter 3 Parts.
Updated Accelerator Pedal Harness in Accelerator Pedal
Installation in Chapter 3 Parts.
Added Shift Arm Setup for GM Transmission in Transmission
Shifter Installation in Chapter 3 Parts.
Updated Drive Shaft Assembly & Installation in Chapter 3
Parts.
REVISION LOG CONTINUED ON FOLLOWING PAGE
Property of American Airlines

Revision REV. DATE DESCRIPTION
E 12/8/17
Added Counterweight Wedge to Covers & Guards in Chapter 3
Parts.
Added Sliding Window Assembly to Cab Assembly in Chapter
3 Parts.
Updated Tractor Trim & Decals in Chapter 3 Parts.
Updated Wiring Diagram & Component Location in Chapter 4
Electrical System.
Added Dash Harness Wiring Diagram (Ignition Switch) to
Chapter 4 Electrical System
Added Dash Harness Wiring Diagram (Push Button Switch) to
Chapter 4 Electrical System.
Added Dash Harness Wiring Diagram (GM Transmission / Push
Button) to Chapter 4 Electrical System.
Added Switch Panel Diagram to Chapter 4 Electrical System.
Updated MSG425 Service Parts Manual in Chapter 5 Vendor
Manuals.
Added Application Guide, Parts & Accessories Manual, &
Transmission Technician’s Guide for GM Transmission to
Chapter 5 Vendor Manuals.
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Property of American Airlines

NOTICE
THIS GUIDE IS NOT INTENDED TO BE A COMPLETE OPERATING OR SERVICE
MANUAL OR GUIDE. IT IS PREPARED ON THE BASIS THAT THE INDIVIDUAL
OPERATING THIS UNIT IS TRAINED IN THE OPERATION OF UNITS OF THIS TYPE AND
HAS SPECIAL TRAINING TO OPERATE THIS UNIT. FURTHER, IT IS ASSUMED THAT
THE INDIVIDUAL WILL TAKE NECESSARY PRECAUTIONS TO ENSURE SAFE
OPERATION FOR HIMSELF AND FOR OTHERS.
THE TEXT IN NO WAY COVERS ALL POSSIBLE CONTINGENCIES OR OPERATING
PROCEDURES.
THIS GUIDE IS DESIGNED TO BE OF GENERAL ASSISTANCE. IF PROCEDURES OR
CONDITIONS ARE ENCOUNTERED WHICH ARE NOT INCLUDED IN THIS GUIDE, THE
OPERATOR SHOULD GET EXPERT ASSISTANCE BEFORE ATTEMPTING TO OPERATE
OR REPAIR THE MACHINE. FOR THE CHARLATTE COMPANY SERVICE
DEPARTMENT, CALL [phone].
CHARLATTE OF AMERICA, INC. ASSUMES NO RESPONSIBILITY FOR THE
PERFORMANCE OR OPERATION OF THIS UNIT IF IT IS ALTERED IN ANY MANNER.
NOTICE
SOME ILLUSTRATIONS IN THIS GUIDE MAY SHOW GUARDS OR COVERS REMOVED
FOR THE PURPOSES OF CLARITY. NEVER OPERATE UNIT WITHOUT ALL GUARDS
AND COVERS IN PLACE.
SOME ILLUSTRATIONS IN THIS GUIDE MAY SHOW UNITS WITH OPTIONAL
EQUIPMENT INSTALLED. THIS OPTIONAL EQUIPMENT MAY BE PURCHASED FROM
CHARLATTE OF AMERICA, INC.
SOME ILLUSTRATIONS IN THIS GUIDE MAY BE OF PROTOTYPE MODELS.
PRODUCTION MODELS MAY VARY IN SOME DETAIL.
CONTINUING IMPROVEMENT AND ADVANCEMENT OF PRODUCT DESIGN MAY CAUSE
CHANGES TO YOUR MACHINE WHICH MAY NOT BE INCLUDED IN THIS PUBLICATION.
EACH PUBLICATION IS REVIEWED AND REVISED, AS REQUIRED, TO UPDATE AND
INCLUDE THE CHANGES IN LATER ADDITIONS. CHARLATTE OF AMERICA, INC.
RESERVES THE RIGHT TO MODIFY OR MAKE CHANGES WITHIN A SPECIFIC MODEL
GROUP WITHOUT NOTICE AND WITHOUT INCURRING ANY LIABILITY TO RETROFIT
UNITS PREVIOUSLY SHIPPED FROM THE FACTORY. CONTACT CHARLATTE OF
AMERICA, INC. FOR MAINTENANCE THAT IS NOT COVERED IN THIS PUBLICATION.
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Property of American Airlines

IMPORTANT SAFETY INSTRUCTIONS
This guide provides important information to familiarize you with safe operating and
maintenance procedures for the Model CT5G. Even though you may be familiar with similar
equipment, you MUST read and understand this guide before attempting to operate or maintain
this unit.
Safety is everyone’s business and must be one of your primary concerns. Knowing the
guidelines covered in the following paragraphs will help provide for your safety, for the safety of
those around you, and for the machine’s proper operation.
LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO
YOU AND YOUR CO-WORKERS’ SAFETY. READ AND UNDERSTAND THOROUGHLY.
HEED THE WARNING AND FOLLOW THE INSTRUCTIONS.
WARNING
WARNING SAFETY NOTES MUST BE FOLLOWED. YOUR MISTAKE MIGHT RESULT IN
SERIOUS INJURY OR DEATH TO YOURSELF OR OTHERS.
CAUTION
CAUTION SAFETY NOTES ARE ALSO VERY IMPORTANT. THEY POINT OUT TO YOU
WHERE YOUR MISTAKES COULD CAUSE PHYSICAL HARM TO YOU OR OTHERS, OR
DAMAGE TO THE MACHINE.
NOTICE
NOTICE IS USED TO NOTIFY PEOPLE OF INSTALLATION, OPERATION, OR
MAINTENANCE INFORMATION WHICH IS IMPORTANT BUT NOT HAZARD-RELATED.
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Property of American Airlines

CHARLATTE AMERICA, INC. CT5G GASOLINE CARGO TRACTOR
Alphabetical Index
Page 1 of 6
Dec. 17
ALPHABETICAL INDEX
CHAPTER/SECTION PAGE
Accelerator Pedal
Operation.................................................................................................1/3....................................3-1
Parts ........................................................................................................3/2....................Figure 3-2-16
Removal/Installation................................................................................2/3....................................3-1
Adjustment Instructions.............................................................................. 2/2
Alphabetical Parts List ................................................................................ 3/4.................................... 4-1
Axle, Front
Description...............................................................................................1/2....................................2-2
Parts (Assembly) ..................................................................................... 3/2..........................Fig. 3-2-2
Parts (Installation).................................................................................... 3/2..........................Fig. 3-2-1
Removal/Installation................................................................................2/3..................................3-17
Specifications ..........................................................................................1/1....................................1-2
Axle, Rear
Description...............................................................................................1/2....................................2-2
Parts (Assembly) ..................................................................................... 3/2..........................Fig. 3-2-4
Parts (Installation).................................................................................... 3/2..........................Fig. 3-2-3
Removal/Installation................................................................................2/3..................................3-26
Specifications ..........................................................................................1/1....................................1-2
Trouble Shooting (Rear Drive) ................................................................2/4..................................4-13
Battery
Parts ........................................................................................................3/2.........................Fig 3-2-10
Removal/Installation................................................................................2/3..................................3-29
Trouble Shooting (Alternator / Battery)....................................................2/4..................................4-14
Brake Bleeding............................................................................................. 2/2.................................... 2-2
Brake Lights
Operation.................................................................................................1/3....................................3-5
Brake, Parking
Adjustment...............................................................................................2/2....................................2-3
Description...............................................................................................1/2....................................2-3
Operation.................................................................................................1/3....................................3-1
Parts ........................................................................................................3/2....................Figure 3-2-20
Removal/Installation................................................................................2/3..................................3-11
Troubleshooting.......................................................................................2/4....................................4-7
Brake Pedal / Master Cylinder / Vacuum Booster
Operation.................................................................................................1/3....................................3-1
Parts ........................................................................................................3/2........................Fig. 3-2-14
Removal/Installation................................................................................2/3..................................3-12
Property of American Airlines

CT5G GASOLINE CARGO TRACTOR CHARLATTE AMERICA, INC.
Alphabetical Index
Page 2 of 6
Dec. 17
CHAPTER/SECTION PAGE
Brakes, Front
Adjustment...............................................................................................2/2....................................2-1
Description...............................................................................................1/2....................................2-2
Parts (Calipers)........................................................................................ 3/2......................Figure 3-2-5
Parts (System)......................................................................................... 3/2....................Figure 3-2-15
Removal/Installation................................................................................2/3....................................3-7
Specifications ..........................................................................................1/1....................................1-2
Brakes, Rear
Adjustment...............................................................................................2/2....................................2-1
Description...............................................................................................1/2....................................2-3
Parts (Calipers)........................................................................................ 3/2......................Figure 3-2-6
Parts (System)......................................................................................... 3/2....................Figure 3-2-15
Removal/Installation................................................................................2/3..................................3-10
Specifications ..........................................................................................1/1....................................1-2
Cab Assembly
Description...............................................................................................1/2....................................2-4
Parts ........................................................................................................3/2....................Figure 3-2-23
Chassis
Description...............................................................................................1/2....................................2-2
Parts (Covers & Guards).........................................................................3/2....................Figure 3-2-21
Parts (Decal Placement)..........................................................................3/2....................Figure 3-2-27
Specifications ..........................................................................................1/1....................................1-1
Check Battery Voltage
Operation.................................................................................................1/3....................................3-6
Check Engine Light
Operation.................................................................................................1/3....................................3-5
Check Oil / Coolant Temperature
Operation.................................................................................................1/3....................................3-5
Component Removal/Installation............................................................... 2/3
Components/Systems ................................................................................. 1/2.................................... 2-2
Description ................................................................................................... 1/2
Dimensions................................................................................................... 1/1.................................... 1-1
Drawing And Parts List ............................................................................... 3/2.................................... 2-1
Drive Shaft
Description...............................................................................................1/2....................................2-3
Parts ........................................................................................................3/2........................Fig. 3-2-19
Removal/Installation................................................................................2/3..................................3-32
Trouble Shooting.....................................................................................2/4..................................4-13
Property of American Airlines

CHARLATTE AMERICA, INC. CT5G GASOLINE CARGO TRACTOR
Alphabetical Index
Page 3 of 6
Dec. 17
CHAPTER/SECTION PAGE
Electrical System
Description...............................................................................................1/2....................................2-3
Diagrams .................................................................................................4/1....................................1-1
Parts ........................................................................................................3/2........................Fig. 3-2-10
Removal/Installation................................................................................2/3..................................3-33
Specifications ..........................................................................................1/1....................................1-1
Trouble Shooting (Alternator / Battery)....................................................2/4..................................4-14
Trouble Shooting (System)......................................................................2/4..................................4-15
Engine
Description...............................................................................................1/2....................................2-3
Parts (Installation).................................................................................... 3/2..........................Fig. 3-2-7
Removal/Installation................................................................................2/3..................................3-34
Specifications ..........................................................................................1/1....................................1-1
Trouble Shooting.....................................................................................2/4..................................4-10
Exhaust System
Parts (Installation).................................................................................... 3/2..........................Fig. 3-2-7
Removal/Installation................................................................................2/3..................................3-46
Fan Speed Toggle Switch (Heater Box)
Operation.................................................................................................1/3....................................3-7
Figure Index.................................................................................................. 3/2.................................... 2-1
Fuel System
Description...............................................................................................1/2....................................2-3
Diagram (Fuel Lines)............................................................................... 2/3..................................3-49
Operation (Gauge)...................................................................................1/3....................................3-3
Parts (Tank)............................................................................................. 3/2..........................Fig. 3-2-8
Removal/Installation................................................................................2/3..................................3-50
General Maintenance Instructions............................................................. 2/1.................................... 1-1
Headlight Switch
Operation.................................................................................................1/3....................................3-3
Horn Button
Operation.................................................................................................1/3....................................3-4
Hourmeter
Operation.................................................................................................1/3....................................3-5
Ignition Switch
Operation.................................................................................................1/3....................................3-2
Instruments/Controls................................................................................... 1/3.................................... 3-1
Lighting Circuit
Description...............................................................................................1/2....................................2-3
Operation.................................................................................................1/3....................................3-4
Parts ........................................................................................................3/2....................Figure 3-2-11
Property of American Airlines

CT5G GASOLINE CARGO TRACTOR CHARLATTE AMERICA, INC.
Alphabetical Index
Page 4 of 6
Dec. 17
CHAPTER/SECTION PAGE
Lubrication Alphabetical Table................................................................... 2/1.................................. 1-18
Lubrication Chart......................................................................................... 2/1.................................. 1-15
Lubricants, Fluids, And Capacities............................................................ 2/1.................................. 1-19
Maintenance Check List.............................................................................. 2/1.................................... 1-3
Numerical Parts List .................................................................................... 3/3.................................... 3-1
Operating (Safety)........................................................................................ 1/3.................................... 3-8
Operation ...................................................................................................... 1/3
Operators Dash Panel Assembly ............................................................... 3/2........................Fig. 3-2-12
Performance ................................................................................................. 1/1.................................... 1-1
Preparation For Initial Use .......................................................................... 2/1.................................... 1-3
Preparation For Operation .......................................................................... 1/4.................................... 4-2
Preparation For Shipping............................................................................ 1/4.................................... 4-1
Pre-Start Inspection..................................................................................... 1/3.................................... 3-8
Preventative Maintenance Schedule.......................................................... 2/1.................................... 1-5
Procedures ................................................................................................... 1/3.................................... 3-9
Safety............................................................................................................. 1/3.................................... 3-8
Seat
Parts ........................................................................................................3/2....................Figure 3-2-25
Servicing....................................................................................................... 2-1.................................... 1-1
Shipping........................................................................................................ 1/4
Shutdown (Procedure) ................................................................................ 1/3.................................. 3-13
Specifications............................................................................................... 1/1
Starting (Procedure) .................................................................................... 1/3.................................... 3-9
Starting (Safety) ........................................................................................... 1/3.................................... 3-8
Steering Stops
Adjustment...............................................................................................2/2....................................2-6
Property of American Airlines

CHARLATTE AMERICA, INC. CT5G GASOLINE CARGO TRACTOR
Alphabetical Index
Page 5 of 6
Dec. 17
CHAPTER/SECTION PAGE
Steering System
Description...............................................................................................1/2....................................2-2
Hose Diagram.......................................................................................... 2/3..................................3-31
Parts (Cylinder Installation) .....................................................................3/2..........................Fig. 3-2-2
Parts (Power Steering System)...............................................................3/2..........................Fig. 3-2-9
Parts (Steering Column Installation)........................................................3/2........................Fig. 3-2-13
Removal/Installation (Steering Cylinder).................................................2/3..................................3-21
Removal/Installation (Steering Valve).....................................................2/3..................................3-27
Specifications ..........................................................................................1/1....................................1-2
Trouble Shooting.....................................................................................2/4....................................4-8
Stopping (Safety) ......................................................................................... 1/3.................................... 3-8
Storage (Long Term).................................................................................... 1/5.................................... 5-2
Storage (One Month).................................................................................... 1/5.................................... 5-1
Suspension, Front
Description...............................................................................................1/2....................................2-2
Parts ........................................................................................................3/2......................Figure 3-2-1
Specifications ..........................................................................................1/1....................................1-2
Suspension, Rear
Description...............................................................................................1/2....................................2-3
Parts ........................................................................................................3/2......................Figure 3-2-3
Specifications ..........................................................................................1/1....................................1-2
Test Switch
Operation.................................................................................................1/3....................................3-6
Procedure................................................................................................1/3..................................3-16
Tires/Wheels
Description...............................................................................................1/2....................................2-3
Parts ........................................................................................................3/2....................Figure 3-2-26
Removal/Installation................................................................................2/3....................................3-3
Specifications ..........................................................................................1-1....................................1-2
Toe In Adjustment........................................................................................ 2/2.................................... 2-4
Tractor Towing (Procedure)........................................................................ 1/3.................................. 3-14
Trailer Towing (Procedure)......................................................................... 1/3.................................. 3-15
Transmission
Description...............................................................................................1/2....................................2-3
Parts (Installation).................................................................................... 3/2..........................Fig. 3-2-7
Removal/Installation................................................................................2/3..................................3-48
Specifications ..........................................................................................1/1....................................1-1
Trouble Shooting.....................................................................................2/4..................................4-10
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CT5G GASOLINE CARGO TRACTOR CHARLATTE AMERICA, INC.
Alphabetical Index
Page 6 of 6
Dec. 17
CHAPTER/SECTION PAGE
Transmission Shift Lever
Operation.................................................................................................1/3....................................3-2
Parts (Assembly) ..................................................................................... 3/2........................Fig. 3-2-18
Parts (Installation).................................................................................... 3/2........................Fig. 3-2-17
Removal/Installation................................................................................2/3..................................3-53
Trouble Shooting ......................................................................................... 2/4.................................... 4-1
Turn Signal Switch
Operation.................................................................................................1/3....................................3-4
Vendor List ................................................................................................... 3/5.................................... 5-1
Vendor Manuals ........................................................................................... 5/1
Warranty Information................................................................................... 3/6.................................... 6-1
Water Valve Lever (Heater Box)
Operation.................................................................................................1/3....................................3-7
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CHARLATTE AMERICA, INC. CT5G GASOLINE CARGO TRACTOR
Chapter 1
Contents
Dec. 17
CHAPTER 1
GENERAL INFORMATION AND OPERATING INSTRUCTIONS
TABLE OF CONTENTS
CHAPTER/SECTION PAGE
I. SPECIFICATIONS AND CAPABILITIES ............................1-1
A. Dimensions................................................................................................................................ 1-1
B. Performance.............................................................................................................................. 1-1
C. Transmission............................................................................................................................. 1-1
D. Engine ........................................................................................................................................ 1-1
E. Electrical System ...................................................................................................................... 1-1
F. Chassis ...................................................................................................................................... 1-1
G. Suspension................................................................................................................................ 1-2
H. Braking....................................................................................................................................... 1-2
I. Front Axle .................................................................................................................................. 1-2
J. Steering System........................................................................................................................ 1-2
K. Rear Axle.................................................................................................................................... 1-2
L. Tire/Wheel.................................................................................................................................. 1-2
II. DESCRIPTION ....................................................................1-2
A. Description Of Unit ................................................................................................................... 2-1
B. Components/Systems .............................................................................................................. 2-2
1. Chassis................................................................................................................................ 2-2
2. Front Steer Axle.................................................................................................................. 2-2
3. Front Suspension............................................................................................................... 2-2
4. Front Brakes........................................................................................................................ 2-2
5. Steering System ................................................................................................................. 2-2
6. Rear Axle............................................................................................................................. 2-2
7. Rear Brakes......................................................................................................................... 2-3
8. Rear Suspension ................................................................................................................ 2-3
9. Parking Brake ..................................................................................................................... 2-3
10. Wheels / Tires...................................................................................................................... 2-3
11. Engine.................................................................................................................................. 2-3
12. Transmission ...................................................................................................................... 2-3
13. Drive Shaft........................................................................................................................... 2-3
14. Fuel System......................................................................................................................... 2-3
15. Electrical System................................................................................................................ 2-3
16. Lighting Circuit................................................................................................................... 2-3
17. Tow Attachment.................................................................................................................. 2-4
18. Cab Assembly..................................................................................................................... 2-4
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CT5G GASOLINE CARGO TRACTOR CHARLATTE AMERICA, INC.
Chapter 1
Contents
Dec. 17
CHAPTER/SECTION PAGE
19. Heater/Defroster ................................................................................................................. 2-4
20. Wiper.................................................................................................................................... 2-4
III. OPERATION .......................................................................1-3
A. Instruments/Controls................................................................................................................ 3-1
1. Footbrake Pedal.................................................................................................................. 3-1
2. Accelerator Pedal ............................................................................................................... 3-1
3. Parking Brake Lever........................................................................................................... 3-1
4. Ignition Switch / Push Button Switch.............................................................................. 3-2
5. Transmission Shift Lever................................................................................................... 3-3
6. Fuel Gauge.......................................................................................................................... 3-3
7. Headlight Switch................................................................................................................. 3-3
8. Turn Signal Switch ............................................................................................................. 3-4
9. Heater Switch...................................................................................................................... 3-4
10. Horn Button......................................................................................................................... 3-4
11. Hourmeter............................................................................................................................ 3-5
12. Brake Lights........................................................................................................................ 3-5
13. Check Engine Light............................................................................................................ 3-5
14. Check Oil / Coolant Temperature Light............................................................................ 3-5
15. Check Battery Voltage Light.............................................................................................. 3-6
16. Low Fuel Light .................................................................................................................... 3-6
17. Test Switch.......................................................................................................................... 3-6
18. Water Valve Lever............................................................................................................... 3-7
19. Fan Speed Toggle Switch.................................................................................................. 3-7
B. Safety.......................................................................................................................................... 3-8
1. Pre-Start Inspection ........................................................................................................... 3-8
2. Starting................................................................................................................................ 3-8
3. Operating............................................................................................................................. 3-8
4. Stopping.............................................................................................................................. 3-8
C. Procedures ................................................................................................................................ 3-9
1. Starting................................................................................................................................ 3-9
2. Shutdown .......................................................................................................................... 3-13
3. Tractor Towing Procedure............................................................................................... 3-14
4. Trailer Towing Procedure................................................................................................ 3-15
5. Test Switch Procedure..................................................................................................... 3-16
IV. SHIPPING............................................................................1-4
A. Preparation For Shipping......................................................................................................... 4-1
B. Preparation For Operation ....................................................................................................... 4-2
V. STORAGE...........................................................................1-5
A. One Month Storage................................................................................................................... 5-1
1. Tires..................................................................................................................................... 5-1
2. Lubrication.......................................................................................................................... 5-1
3. Battery ................................................................................................................................. 5-1
4. Engine.................................................................................................................................. 5-1
B. Long Term Storage................................................................................................................... 5-2
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CHARLATTE AMERICA, INC. CT5G GASOLINE CARGO TRACTOR
Chapter 1
Contents
Dec. 17
1. Tires..................................................................................................................................... 5-2
2. Lubrication.......................................................................................................................... 5-2
CHAPTER/SECTION PAGE
3. Inspection............................................................................................................................ 5-2
4. Protection............................................................................................................................ 5-2
5. Motor/Electronics ............................................................................................................... 5-2
6. Engine.................................................................................................................................. 5-2
7. Battery ................................................................................................................................. 5-3
8. Transmission ...................................................................................................................... 5-3
9. Chassis................................................................................................................................ 5-3
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CT5G GASOLINE CARGO TRACTOR CHARLATTE AMERICA, INC.
Chapter 1
Contents
Dec. 17
THIS PAGE INTENTIONALLY LEFT BLANK
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CHARLATTE AMERICA, INC. CT5G GASOLINE CARGO TRACTOR
Chapter 1
Page 1-1
Jan. 17
CHAPTER 1
GENERAL INFORMATION AND OPERATING INSTRUCTIONS
I. SPECIFICATIONS AND CAPABILITIES
A. Dimensions
Length, without hitch............................................................... 108 inches (2743 mm)
Width, overall .......................................................................... 60 inches (1524 mm)
Height, w/o cab ....................................................................... 57 inches (1448 mm)
Height, overall with cab........................................................... 78 inches (1981 mm)
Wheelbase.............................................................................. 63 inches (1600 mm)
Ground Clearance................................................................... 5.9 inches (150 mm)
B. Performance
Gross Weight ............................................................8000 lbs. (3629 kgs.)
Drawbar (maximum)..................................................5000 lbs. (2267 kgs.)
Speed (maximum)....................................................... 15 mph (24 km/h)
C. Transmission
1........................................................Manufacturer Ford
Model................................................C-6 2 Speed Automatic (1-Speed Reverse w/cooler)
D. Engine
1........................................................Manufacturer Ford
Fuel...................................................Gasoline
Model................................................MSG 425
E. Electrical System
Voltage, Accessories………………………………………..12 Volt D.C.
F. Chassis
Mild steel formed and welded construction.
NOTICE
FOR MORE DETAILED DESCRIPTION OF THE TRANSMISSION, SEE CHAPTER 5.
NOTICE
FOR MORE DETAILED DESCRIPTION OF THE ENGINE, SEE CHAPTER 5.
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CT5G GASOLINE CARGO TRACTOR CHARLATTE AMERICA, INC.
Chapter 1
Page 1-2
Jan. 17
G. Suspension
Front........................................................................................ Leaf Springs
Rear......................................................................................... Leaf Springs
H. Braking
Master Cylinder Type.............................................................. Single Circuit
Brake System.......................................................................... Vacuum Booster
Front Type…………………………………………………………Disc
Disc Thickness…………………………………………………….663 inch (.55 min)
Rear Type ............................................................................... Disc
Pad Thickness (minimum) ...................................................... 3.18 mm (0.125 in)
Disc Thickness (minimum)...................................................... 20 mm (0.787)
Parking Type........................................................................... Over Center Handle
I. Axle, Front
Type ........................................................................................ Paillard
Spindle Support....................................................................... Roller Bearings
J. Steering System
Type ........................................................................................ Power Steering
Operator Control ..................................................................... Rotary Valve
Axle Control............................................................................. Double Acting Cylinder
K. Axle, Rear
Type ........................................................................................ PRM Marine (Newage)
Ratio total................................................................................ 512
L. Tire/Wheel
PNEUMATIC
Front Tire Size......................................................................... 6.5 X 10
Wheel Type............................................................................. 10.0 x 4.0 E
Number of Lugs....................................................................... 5
Rear Tire Size......................................................................... 225/75 R16
Wheel Type............................................................................. 16 x 5.00
Number of Lugs....................................................................... 8
NOTICE
FOR MORE DETAILED DESCRIPTION OF REAR DISC BRAKES, SEE CHAPTER 5
NOTICE
FOR MORE DETAILED DESCRIPTION OF REAR AXLE, SEE CHAPTER 5
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