Hisun HS164-4 User manual

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INTRODUCTION
Congratulations on your purchase of the HS164-4. This Owner’s / Operator’s
manual will provide you information regarding safe operation, operational
instructions, maintenance and care. Fully understanding this manual and following
all of the instructions herein will provide the knowledge needed to have safe and
enjoyable vehicle operation.
If you have any questions regarding the operation or maintenance of your
UTV, please
call Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550,
Lempaala,
Finland.
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR
UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
●NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
●THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.

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IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN
SERIOUS INJURY
OR DEATH. Particularly important information is distinguished in this manual by
the following
notations:

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The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or
death to
the machine operator, bystander or a person inspecting or repairing the
machine.
A CAUTION indicates special precautions that must be taken to avoid
damage
to the machine.
NOTE: A NOTE provides key information to make
procedures easier clearer.

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IMPORTANT NOTICE
This vehicle is designed and manufactured for ON - ROAD use only.
This vehicle complies with all applicable ON - ROAD noise level and spark arrester laws and
regulations in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this vehicle.
When the temperature is below -4°F (-20°C), park the vehicle in a place where the temperature
is higher
than -4°F (-20°C). Start the vehicle after the vehicle has warmed up. Please see page 7-3 on
the warming up process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn
off the
engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the vehicle for the first time will take longer because the fuel will need reach the fuel
injectors. To
start the vehicle the first time, hold the ignition key on at 5-second intervals. Allow the starter to
rest 15
seconds between each start attempt.

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Table of Contents
Subject
Introductio
n
Warnings Cautions and
Notes
Important Notice
Table of Contents
Location Of Parts
Illustrated Contents
Safe Operation
Safety Instructions
Operation
Children safety
instructions
Driving on a slope
Driving in harsh conditions
Driving at high speed
Instructions for carrier
Parking
Transportation
Maintenance
Warning and Caution
Labels
Servicing of Vehicle
Specification table
Traveling speeds
Vehicle limitations
Pre-Operation
Pag
e
1-1
1-2
1-3
1-4
1-5
1-6
2-1
2-2
2-2
2-2
2-2
2-3
2-3
2-3
2-3
2-3
2-4
3-1
4-1
5-1
5-2
5-3
6-1
7-1
Subject
brake fluid level
brake pedal
parking brake
Greasing
engine start
Wheel bolt
Evacuator
valve
Battery
condition
Battery
charging
Direction for
storage
Adjusting toe-
in
Adjusting
procedures
Cleaning
Muffler
Changing
engine oil
Replacing
engine oil filter
Checking brake
pedal
Every 300
Hours
Changing brake
fluid
Pag
e
10-
5
10-
6
10-
6
10-
7
10-
8
10-
9
10-
10
10
-10
10-
11
10-
11
10-
12
10-
12
10
-12
10
-13

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Operating the Engine
Engine and other check
lamps
Stopping the engine
Operating new vehicle
Seat belt
Head light switch
Emergency light switch
Turn Signal light switch
Brake Pedal
Gear shift lever
Accelerator pedal
Stopping
Fuel Gauge
Coolant temperature
gauge
Speedometer
Winch Mount Plate
Transporting vehicle
Service intervals
Periodic Service
Hood
Operator’s Seat
The Cargo Bed
Shock Adjustment
Jack-up point
Coolant Level
radiator screen
7
-2
7-3
8-1
8-1
8-2
8-2
8-2
8-3
8-3
8-4
8-5
8-5
8-5
8-6
9-1
9-1
9-1
10-
1
10-
1
10-
1
10-
2
10-
2
10-
3
10-
4
Anti-freeze
Every 4 years
Vehicle storage
Removing the
vehicle from
storage
Hitch Bar
Troubleshootin
g
Engine
Diagnostic
Trouble Code
table
Battery
Troubleshooting
Machine
Troubleshooting
Options
Emissions
Warranty
10-
14
10-
14
10-
16
10
-16
10-
17
10-
19
10
-18
10
-21
11
-1
12-
1
12
-1
12
-2
12
-4
12
-5
13
-1
14

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10-
5
LOCATION OF PARTS
①Roll-over protective structure.
②Front hood
③Headlights
④Turn signal lights
⑤Front bumper

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ILLUSTRATED CONTENTS
①Parking brake lever
②Steering wheel
③Range gear shift lever
④Accelerate pedal
⑤Brake pedal
⑥Fuel gauge
⑦High beam / Low beam
⑧Winch in /out
⑨Turn signal lights
⑩DC-socket
○,11 Emergency light switch
○,12 Reserve

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①Seat belts
②Seat

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All operators, including experienced vehicle
drivers or passengers, should carefully read and
fully understand this Users Manual, and operate
strictly as the manual states in order to achieve
the best performance and avoid accidents.
Others who will use you vehicle should be trained
how to operate the vehicle and be required to
read this manual before operation.
1. Safety Instructions:
1. Understand this vehicle by reading this
manual and understanding all the
components of the vehicle. Only start and
operate the vehicle after finishing reading
this manual.
2. Pay close attention to the warning and caution
labels on the vehicle.
3. Understand completely and learn to use the
safety devices (roll-over protective structure,
seat belts), and never change original safety
devices. If safety devices are damaged,
consult your local dealer for replacement.
Always use seat belts.
5. Only a qualified driver should operate this
vehicle. Never operate after drinking, using
drugs or controlled products, or while fatigued.
6. Always perform the pre-operation checks as
following:
1) Check seat belt for wear or damage, if
necessary, replace it.
2) Check brakes, throttle, brake pedal and other
mechanical parts for proper operation. If you
discover any irregularities, replace related
parts as necessary. Periodically check the
fittings and fasteners.
3) Check engine oil level and engine coolant
level.
4) Check that the vehicle is equipped to handle
the surroundings.
5) Check and keep vehicle clean. Sludge,
grease and debris can cause a fire and
severe injury.
7. Passenger quantity and loading:
1) Only the driver and one passenger inside cab.
It is suggested that children under age of 5
not be allowed as a passenger.
2) Single-r ow veh i c l e ’ s loading lim i t is
505lbs(229KG). Reduce the loading weight
according to road conditions. Never exceed

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4. Do not wear loosen articles of clothing during
operation, as these can be drawn into moving
parts on the vehicle and could cause a severe
injury to occur.
You should always wear protective equipment,
such as helmet, boots, eye protection, ear
the weight limits for operation.
Never allow unauthorized persons to repair
this vehicle. This may affect vehicle
performance and cause injury.
8. This vehicle is designed and manufactured for
off-road use only, so never drive on paved
roadways.

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2. Operation
1. Start the engine only in an open ventilated
area. Carbon monoxide is colorless, odorless
and is emitted from the engine and can cause
death in areas with poor ventilation.
2. Never start the vehicle or operate the gear
selector unless seated in the driver’s seat.
3. Never start the engine until the select lever is
placed in “N” position and the brake is in the
brake position.
4. The driver and passenger shall always wear
their seatbelt while the vehicle is being
operated.
5. Operators of the vehicle should not wear
earphones.
6. Do not accelerate quickly when starting the
engine, especially driving on rough terrain as
this can cause injury or death. Press the
accelerator pedal slowly.
7. Drive at slow speeds before braking.
8. Never drive over terrain such as a ditch, a
hole, dams, excessive mud, or thevehicle can
get stuck because of the vehicles
weight.
9. Always pay close attention to your
surroundings, and check for streets, trail
intersections or other obstacles.
10. Always use signals in advance of turns.
11. Do not allow entrance or exit of the vehicle
while it is moving.
12. Keep the floorboard free of debris that can
obstruct the ability to use the brake pedal.
13. Position your hands on the steering wheel.
Always keep your hands and feet inside
passenger area of the vehicle. Never try to
3. Children safety instructions
Always watch children when they are around the
vehicle. Children like to imitate adults and this
could lead to an accident.
Do not leave children alone beside the vehicle.
Keep children from the operating area of the
vehicle.
Turn off the engine and remove the key when
children are in the operating area. Never carry
children in the cargo bed. This is very dangerous
to children. Children under age of 5 are not be
allowed in this vehicle.
Never allow children to touch or climb on the
vehicle, even if they are under adult supervision.
Always check for people or obstacles behind the
vehicle before shifting the vehicle into reverse.
Avoid a collision with an obstacle or person.
Park the vehicle on a firm, flat area. If parking on
a slope, you should use hand lever parking
brake, remove the key.
4. Driving on a slope
Be cautious when riding on a slope, as this is the
main reason for loss of control, and overturn,
leading to severe injury or even death.
1. Drive in a straight line on a slope at a low-
speed.
2. Reduce weight when ride on a slope or rough
terrain.
3. Avoid the sudden application of the brakes
when you go uphill or downhill. Be more
careful when vehicle turns on a slope.

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stand while operating the vehicle.
14. Do not tow passengers, or attempt to jump
the vehicle.
4. If you start to lose momentum or need to park
when climbing, use the hand lever brakes to
come to a stop. Release the brake and begin
to coast down the hill.

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5. If do not believe you can operate the vehicle
safely in reverse do not attempt to ascend
the slope any further.
6. Riding in mud, a ditch, and on slopes will
increase the risk of an overturn. Be more
cautious when operating. Drive gradually
and slowly when climbing. Avoid sudden
changes of vehicle speed or direction.
5. Driving in harsh conditions
1. Vehicle can be operated during the day or
under good light conditions.
2. Under all conditions, both operator and
passengers should wear helmet and
protective equipment.
3. The driver should slow down according to
road conditions, terrain, visibility conditions.
4. Be cautious when driving over a ditch, stone
roads or hidden obstacles.
5. Avoid operating in any unknown depth of
water.（water depth should not exceed axle
height）
6. Driving at high speed
1. Check for front/rear wheels conditions.
2. Slow down when turning. Turning at high
speed may result in overturn or even death.
3. Turn on your headlights at high speeds.
4. Drive only when the vehicle speed can be
controlled.
1. Never carry a passenger in the cargo area.
2. Evenly distribute the cargo to maintain
proper stability. Avoid overloading the
carrier. Cargo should be securely attached.
3. Reduce loaded weight when driving on poor
road conditions or steep inclines.
4. Do not put your hands you body under the
cargo bed when it is raised. Once lowered,
lock the cargo bed in place before operating
the vehicle. Never driving before securing
and locking the cargo bed.
8. Parking
1. Set the gear shift to the “N” position and pull
the braking brake to the top position to park
the vehicle, before the driver exits the
vehicle.
2. Avoid stopping the vehicle on a slope. If
stopping on a slope make sure the vehicle is
stationary before exiting.
9. Transportation
1. Avoid dragging the vehicle behind another
vehicle. Use a trailer or truck to transport the

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5. When driving at high speeds, sudden turning
of the steering wheel will reduce vehicle
stability. Never sharply turn the steering
wheel at high speeds.
7. Instructions for carrier
vehicle.
2. When loading or unloading, pay attention to
your surroundings and others in the area.

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10.Maintenance
Stop the vehicle and park it on level ground. Pull
the parking brake and remove all cargo. Place
shift lever in the “N” position, stop the engine and
remove the key.
1. When working next to the engine, exhaust or
radiator, work only after it has cooled down.
2. Wait for the engine to stop running and cool
down before checking the coolant level.
Otherwise, youcould beburned byhot fluid or
steam.
3. No smoking when adding electrolyte or
refueling. Fuel tank and battery should be
kept away from sparks. Battery produces
hydrogen and oxygen during charging and
this could accelerate the risk of explosion.
4. Read and follow the instructions before
replacing the battery.
5. During maintenance, first aid kits and fire
extinguishers should be placed at your
fingertips.
6. During maintenance, you should disconnect
the battery cables.
①Battery
7. Do not open radiator cap before coolant has
cooled down. When the coolant is cold, open
slowly and let the coolant pressure reduced,
and then open radiator cap. Check for the
coolant level in the coolant reservoir. If
necessary, add coolant.
8. Tires should be mounted on rims with special
equipment, only by professionals.
9. Keeping specified tire pressure to ensure
driving safety.
10. Elevate the vehicle and place a suitable
stand under the frame when removing the
wheels. Be sure to re-tighten the wheel nuts
to the specified torque.

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Warning and caution labels
（1）
（2）
（3）

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（4）
（5）
（6）
（7）
（8）
（9）
（10）
（11）
（12）
SERVICING OF VEHICLE