Chevrolet 2009 Aveo User manual

2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Controls and Fuel - 1.6L (LXT)
| Specifications | Document ID: 1591851
Temperature Versus Resistance
°C °F ECT Ohms IAT Ohms
Temperature vs Resistance Values (Approximate)
100 212 177 187
90 194 241 246
80 176 332 327
70 158 467 441
60 140 667 603
50 122 973 837
45 113 1188 991
40 104 1459 1180
35 95 1802 1412
30 86 2238 1700
25 77 2796 2055
20 68 3520 2500
15 59 4450 3055
10 50 5670 3760
5 41 7280 4651
0 32 9420 5800
-5 23 12300 7273
-10 14 16180 9200
-15 5 21450 9200
-20 -4 28680 15080
-30 -22 52700 25600
-40 -40 100700 45300
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2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Controls and Fuel - 1.6L (LXT)
| Specifications | Document ID: 839729
Altitude Versus Barometric Pressure
Altitude Measured in
Meters (m) Altitude Measured in Feet (ft) Barometric Pressure Measured in Kilopascals (kPa)
Determine your altitude by contacting a local weather station or by using another reference
source. 4 267 14,000 56-64
3 962 13,000 58-66
3 658 12,000 61-69
3 353 11,000 64-72
3 048 10,000 66-74
2 743 9,000 69-77
2 438 8,000 71-79
2 134 7,000 74-82
1 829 6,000 77-85
1 524 5,000 80-88
1 219 4,000 83-91
914 3,000 87-95
610 2,000 90-98
305 1,000 94-102
0 0 Sea Level 96-104
-305 -1,000 101-105
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2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Controls and Fuel - 1.6L (LXT)
| Specifications | Document ID: 1640706
Ignition System Specifications
Application Specification Metric English
Firing Order 1-3-4-2
Spark Plug Wire Resistance 2,000-12,000 ohms
Spark Plug Gap 1.0-1.1 mm 0.039-0.043 in
Spark Plug Torque 25 N·m 18 lb ft
Spark Plug Type Woojin - BKR6E-11
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2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Controls and Fuel - 1.6L (LXT)
| Specifications | Document ID: 1735697
Fastener Tightening Specifications
Application Specification Metric English
Accessory Mounting Bracket Bolts 37 N·m 27 lb ft
Camshaft Position Sensor Bolts 12 N·m 106 lb in
Crankshaft Position Sensor Retaining Bolt 6.5 N·m 58 lb in
Electronic Ignition System Ignition Coil Retaining Bolts 10 N·m 89 lb in
Engine Control Module Bolts 4 N·m 35 lb in
Engine Coolant Temperature Sensor Bolt 20 N·m 15 lb ft
Evaporative Emission Canister Flange Bolt 20 N·m 15 lb ft
Evaporative Emission Canister Protective Cover 8 N·m 71 lb in
Evaporative Emission Canister Purge Solenoid Bracket Bolt 5 N·m 44 lb in
Evaporative Emission Vent Solenoid Bolt 8.5 N·m 75 lb in
Exhaust Gas Recirculation Valve Retaining Bolts 30 N·m 22 lb ft
Fuel Filter Mounting Bracket Assembly Bolt 4 N·m 35 lb in
Fuel Pressure Regulator Retaining Screw 12 N·m 106 lb in
Fuel Rail Retaining Bolts 25 N·m 18 lb ft
Fuel Tank Retaining Bolts 20 N·m 15 lb ft
Idle Air Control Valve Retaining Bolts 3 N·m 27 lb in
Knock Sensor Bolt 20 N·m 15 lb ft
Manifold Absolute Pressure Sensor Mounting Bracket Bolt 4 N·m 35 lb in
Manifold Absolute Pressure Sensor Retaining Bolts and Nuts 8 N·m 71 lb in
Oxygen Sensor Bolt 42 N·m 31 lb ft
Rear A/C Compressor Mounting Bracket Bolts 35 N·m 26 lb ft
Spark Plug Cover Bolts 3 N·m 27 lb in
Throttle Body Retaining Nuts 15 N·m 11 lb ft
Throttle Position Sensor Retaining Bolts 2 N·m 18 lb in
Variable Geometry Induction System Solenoid 10 N·m 89 lb in
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2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Controls and Fuel - 1.6L (LXT)
| Schematic and Routing Diagrams | Document ID: 1497903
Emission Hose Routing Diagram
(1) To HVAC
(2) Vacuum Brake Booster
(3) Evaporative Emissions (EVAP) Canister
(4) EVAP Vent Solenoid
(5) Fuel Tank
(6) Intake Manifold Tuning Valve (IMTV) Vacuum Actuator/Variable Geometry Induction System
(VGIS) Vacuum Actuator)
(7) IMTV Solenoid/VGIS Solenoid
(8) IMTV Vacuum Reservoir/VGIS Vacuum Reservoir
(9) EVAP Purge Solenoid
(10) Manifold Absolute Pressure (MAP) Sensor
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Document ID: 1497903
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2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Controls and Fuel - 1.6L (LXT)
| Schematic and Routing Diagrams | Document ID: 1420658
Evaporative Emissions Hose Routing Diagram
(1) Intake Manifold
(2) Evaporative Emissions (EVAP) Canister Purge Solenoid Valve
(3) Service Port
(4) Evaporative Emissions (EVAP) Canister
(5) Evaporative Emissions (EVAP) Canister Vent Solenoid Valve
(6) Air Filter
(7) Fresh Air Intake
(8) Fuel Filler Cap
(9) Fuel Filler Tube
(10) Check Valve
(11) Fuel Tank
(12) Fuel Fill Vent Valve
(13) Fuel Level at Shut-Off
(14) Fuel Pressure Relief Valve
(15) Fuel Tank Pressure Sensor
(16) Rollover Valve
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Document ID: 1420658
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2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Controls and Fuel - 1.6L (LXT)
| Schematic and Routing Diagrams | Document ID: 1461363
Fuel Hose/Pipes Routing Diagram
(1) Fuel Tank
(2) Fuel Line to Fuel Rail
(3) EVAP Canister Purge Vacuum Line to Intake Manifold
(4) EVAP Canister Purge Solenoid Valve
(5) EVAP Service Port
(6) EVAP Canister Vent Solenoid Valve
(7) EVAP Canister
(8) Fuel Fill Tube
(9) Fuel Filler Cap
(10) Fuel Tank Pressure Sensor (FTP)
(11) Fuel Sender Assembly
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Document ID: 1461363
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2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Controls and Fuel - 1.6L (LXT)
| Repair Instructions | Document ID: 2098050
Engine Control Module Replacement
Removal Procedure
Warning: Refer to Battery Disconnect Warning in the Preface section.
1. Disconnect the negative battery cable.
2. Disconnect the engine control module (ECM) connectors.
3. Remove the ECM retaining nuts.
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4. Remove the ECM from the ECM mount.
Installation Procedure
1. Position the ECM in place.
Caution: Refer to Fastener Caution in the Preface section.
2. Install the ECM to the ECM mount and install the retaining bolts.
Tighten
Tighten the ECM retaining bolts to 4 N·m (35 lb in).
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3. Connect the ECM connectors.
4. Connect the negative battery cable.
5. Perform the following procedures:
6. Refer to Control Module References for programming and setup information.
• Program the ECM
• Crankshaft Position System Variation Learn
• Idle Learn
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