Chicago Electric 04042 User manual

Model 04042
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
Copyright 2003 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
®
7-1/4” Circular Saw - 13 AMP
with Case
Brought to You by Augusta Flint

PRODUCT SPECIFICATIONS
 
 
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 
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and as-
sembly diagram. Keep your invoice with this manual. Write the invoice number
on the inside of the front cover. Keep this manual and invoice in a safe and dry
place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. Protect others in the work area from
debris such as chips and sparks. Provide barriers or shields as needed.
SKU 04042 PAGE 2
E194601
Warning: Never use grinding wheels, cut-off discs or wire brushes on this Circular Saw.
Brought to You by Augusta Flint

ELECTRICAL SAFETY
4. Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away
from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation eliminates the need for the
three wire grounded power cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
7. Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,
sharp edges, or moving parts. Replace damaged Power Cords immedi-
ately. Damaged Power Cords increase the risk of electric shock.
9. When operating a power tool outside, use an outdoor extension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
10. Stay alert. Watch what you are doing, and use common sense when oper-
ating a power tool. Do not use a power tool while tired or under the influ-
ence of drugs, alcohol, or medication. A moment of inattention while operat-
ing power tools may result in serious personal injury.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
SKU 04042 PAGE 3
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12. Avoid accidental starting. Be sure the Power Switch is off before plugging
in. Carrying power tools with your finger on the Power Switch, or plugging in
power tools with the Power Switch on, invites accidents.
13. Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
14. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the power tool in unexpected
situations.
15. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
TOOL USE AND CARE
16. Use clamps (not included) or other practical ways to secure and support
the workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
17. Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
18. Do not use the power tool if the Power Switch does not turn it on or off.
Any tool that cannot be controlled with the Power Switch is dangerous and must
be replaced.
19. Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
20. Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
21. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools with a sharp cutting edge are less likely to bind and are easier
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until
repaired.
22. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly main-
tained tools.
SKU 04042 PAGE 4
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23. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
24. Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
25. When servicing a tool, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates on the Circular Saw. These carry impor-
tant information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.
2. Always wear safety impact eye goggles when using the Circular Saw.
Using personal safety devices reduce the risk for injury. Safety impact eye
goggles are available from Harbor Freight Tools.
3. Maintain a safe working environment. Keep the work area well lit. Make sure
there is adequate surrounding workspace. Always keep the work area free of
obstructions, grease, oil, trash, and other debris. Do not use a power tool in
areas near flammable chemicals, dusts, and vapors. Do not use this product in a
damp or wet location.
4. Make sure to read and understand all instructions and safety precautions
as outlined in the manufacturer’s manual.
5. When using a hand-held power tool, always maintain a firm grip on the tool
with both hands to resist starting torque.
SKU 04042 PAGE 5
6. Always keep the power supply cord away from moving parts on the tool.
Keep the cord away from the direction of the cut.
7. Avoid unintensional starting. Make sure you are prepared to begin work
before turning on the Circular Saw.
8. Do not force the Circular Saw. This tool will do the work better and safer at
the speed and capacity for which it was designed.
9. Never lay the Circular Saw down until the blade has come to a complete
stop.
10. Never leave the Circular Saw unattended when it is plugged into an
electrical outlet. Turn off the tool, and unplug it from its electrical outlet before
leaving.
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11. Always unplug the Circular Saw from its electrical outlet before
performing and inspection, maintenance, or cleaning procedures.
12. WARNING! Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities, contain chemicals known (to the State of Cali-
fornia) to cause cancer, birth defects or other reproductive harm. Some ex-
amples of these chemicals are: lead from lead-based paints, crystalline silica
from bricks and cement or other masonry products, arsenic and chromium from
chemically treated lumber. Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out microscopic particles.
(California Health & Safety Code 25249.5, et seq.)
13. WARNING! People with pacemakers should consult their physician(s)
before using this product. Operation of electrical equipment in close proximity to
a heart pacemaker could cause interference or failure of the pacemaker.
SKU 04042 PAGE 6
14. REDUCE THE RISK OF ACCIDENTAL STARTING. Make sure the Power
Switch (part #45) is in the “OFF” position before plugging the Power Cord
(part #53) into a grounded, 115 Volt, electrical outlet.
15. ALWAYS USE THE PROPER SIZE AND TYPE OF SAW BLADE (part #68):
7-1/4” DIAMETER - 6,000 MAXIMUM RATED RPM OR GREATER.
16. KEEP HANDS AND FINGERS CLEAR OF THE TURNING SAW BLADE
(part #68) AT ALL TIMES.
17. FEED THE CIRCULAR SAW GRADUALLY ONTO THE WORKPIECE. Do not
force the Circular Saw to remove material faster than it was designed to cut.
18. WHEN CUTTING A LARGE WORKPIECE, MAKE SURE IT IS PROPERLY
SUPPORTED.
19. SECURE THE WORKPIECE. Whenever possible, secure the workpiece with a
vise or clamps (not included).
20. AVOID KICKBACK. When the Saw Blade (part #68) is pinched or tightly
bound when cutting the Saw Blade will stall, driving the Circular Saw
rapidly back toward the operator. Always make a cut straight and gradual to
avoid the Saw Blade being twisted or misaligned in the cut.
21. DANGER! Keep hands away from cutting area and blade. Keep your
second hand on auxiliary handle, or motor housing. If both hands are holding
the saw, they cannot be cut by the blade.
Keep your body positioned to either side of the saw blade, but not in line
with the saw blade. KICKBACK could cause the saw to jump backwards. (See
“Causes and Operator Prevention of Kickback.”)
Do not reach underneath the work. The guard can not protect you from the
blade below the work.
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SKU 04042 PAGE 7
22. Check lower guard for proper closing before each use. Do not operate saw
if lower guard does not move freely and close instantly. Never clamp or tie
the lower guard into the open position. If saw is accidentally dropped, lower
guard may be bent. Raise the lower guard with the Retracting Handle and make
sure it moves freely and does not touch the blade or any other part, in all angles
and depths of cut.
23. Check the operation and condition of the lower guard spring. If the guard
and the spring are not operating properly, they must be serviced before use.
Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a
buildup of debris.
24. Lower guard should be retracted manually only for special cuts such as
“Pocket Cuts” and “Compound Cuts”. Raise lower guard by Retracting
Handle. As soon as blade enters the material, lower guard must be released.
For all other sawing, the lower guard should operate automatically.
25. Always observe that the lower guard is covering the blade before placing
saw down on bench or floor. An unprotected, coasting blade will cause the saw
to walk backwards, cutting whatever is in its path. Be aware of the time it takes for
the blade to stop after switch is release.
26. NEVER hold piece being cut in your hands or across your leg. It is important
to support the work properly to minimize body exposure, blade binding, or loss of
control.
27. Hold tool by insulated gripping surfaces when performing an operation
where the cutting tool may contact wiring or its own cord. Contact with a
“live” wire will also make exposed metal parts of the tool “live” and shock the
operator.
28. When ripping always use a rip fence or straight edge guide. This improves
the accuracy of cut and reduces the chance for blade binding.
29. Always use blades with correct size and shape (diamond vs. round) arbor
holes. Blades that do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.
30. Never use damaged or incorrect blade washers or bolts. The blade washers
and bolts were specially designed for your saw, for optimum performance and
safety of operation.
Brought to You by Augusta Flint

SKU 04042 PAGE 8
31. Causes and Operator Prevention of Kickback:
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
causing an uncontrolled saw to lift up and out of the workpiece toward the
operator.
When the blade is pinched or bound tightly by the kerf closing down, the blade
stalls and the motor reaction drives the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of
the blade can dig into the top surface of the wood causing the blade to climb out
of the kerf and jump back toward operator.
Kickback is the result of tool misuse and/or incorrect operating procedures or
conditions and can be avoided by taking proper precautions as given below:
32. Maintain a firm grip with both hands on the saw and position your body and
arm to allow you to resist KICKBACK forces. KICKBACK forces can be
controlled by the operator, if proper precautions are taken.
33. When blade is binding, or when interrupting a cut for any reason, release the
trigger and hold the saw motionless in the material until the blade comes to
a complete stop. Never attempt to remove the saw from the work or pull the
saw backward while the blade is in motion or KICKBACK may occur.
Investi gate and take corrective actions to eliminate the cause of blade binding.
34. When restarting a saw in the workpiece, center the saw blade in the kerf and
check that saw teeth are not engaged into the material. If saw blade is
binding, it may walk up or KICKBACK from the workpiece as the saw is restarted.
35. Support large panels to minimize the risk of blade pinching and KICKBACK.
Large panels tend to sag under their own weight. Supports must be placed under
the panel on both sides, near the line of cut and near the edge of the panel.
36. Do not use dull or damaged blade. Unsharpened or improperly set blades
produce narrow kerf causing excessive friction, blade binding and KICKBACK.
37. Blade depth and bevel adjusting locking levers must be tight and secure
before making cut. If blade adjustment shifts while cutting, it may cause binding
and KICKBACK.
38. Use extra caution when making a “Pocket Cut” into existing walls or other
blind areas. The protruding blade may cut objects that can cause KICKBACK.
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SKU 04042 PAGE 9
GROUNDING
WARNING!
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
1. Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If
the tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of elec-
tric shock. (See Figure A.)
2. The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal. (See Figure A.)
3. Your tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes and ordinances. The plug and outlet
should look like those in the following illustration. (See Figure A.)
Improperly connecting the grounding wire can result in the risk of electric
shock. Check with a qualfified electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the power cord plug provided with
the tool. Never remove the grounding prong from the plug. Do not use the
tool if the power cord or plug is damaged. If damaged, have it repaired by
a service facility before use. If the plug will not fit the outlet, have a proper
outlet installed by a qualified electrician.
FIGURE A
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SKU 04042 PAGE 10
DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS
4. Tools marked “Double Insulated” do not require grounding. They have a special
double insulation system which satisfies OSHA requirements and complies with
the applicable standards of Underwriters Laboratories, Inc., the Canadian
Standard Association, and the National Electrical Code. (See Figure B.)
5. Double insulated tools may be used in either of the 120 volt outlets shown in the
following illustration. (See Figure B.)
EXTENSION CORDS
1. Grounded tools require a three wire extension cord. Double Insulated tools
can use either a two or three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool damage.
(See Figure C, next page.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure C.)
4. When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required.
(See Figure C.)
5. If you are using one extension cord for more than one tool, add the nameplate
amperes and use the sum to determine the required minimum cord size.
(See Figure C.)
FIGURE B
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SKU 04042 PAGE 11
6. If you are using an extension cord outdoors, make sure it is marked with the suffix
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified
electrician before using it.
8. Protect your extension cords from sharp objects, excessive heat, and damp or
wet areas.
SYMBOLOGY
















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     
FIGURE C
Double Insulated
Canadian Standards
Association
Underwriters
Laboratories, Inc.
Volts Alternating Current
Amperes
No Load Revolutions
per Minute (RPM)
noxxxx/min.
A
V ~
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SKU 04042 PAGE 12
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts List on page 19
are included. If any parts are missing or broken, please call Harbor Freight Tools at the
number shown on the cover of this manual as soon as possible.
ASSEMBLY AND OPERATING INSTRUCTIONS
NOTE: For additional information regarding the parts listed in the following pages, refer
to the Assembly Diagram on page 20.
To Remove And Install A Saw Blade:
CAUTION: Prior to performing this procedure, make sure the Power Switch
(part #45) of the Circular Saw is in it’s “OFF” position and the Power Cord
(part #53) is unplugged from its electrical outlet.
NOTE: The Circular Saw requires the use of a 7-1/4” diameter Saw Blade
(part #68) rated at 6,000 RPM or above. Additional replacement Saw Blades are
available from Harbor Freight Tools. (See Figure D, page 14.)
1. Depress the Spindle Lock Button (part #20) to lock the old Saw Blade (part #68)
in place. (See Figure D, page 14.)
2. While depressing the Spindle Lock Button (part #20), unscrew and remove the
Bolt (part #70) from the Spindle (part #57). Release pressure on the Spindle
Lock Button. Then, remove the Outer Plate (part #69). (See Figure D, page 14.)
3. Using the Lift Lever (part #64), open the Safety Cover (part #63) to fully expose
the old Saw Blade (part #68). (See Figure D, page 14.)
4. While holding the Safety Cover (part #63) open, remove the old Saw Blade
(part #68) and install a new Saw Blade. Then, allow the Safety Cover to return
to its original position. IMPORTANT: Make sure the ARROW shown on the
new Saw Blade points toward the FRONT of the Circular Saw.
(See Figure D, page 14.)
5. Depress the Spindle Lock Button (part #20) to lock the new Saw Blade (part #68)
in place. (See Figure D, page 14.)
6. While depressing the Spindle Lock Button (part #20), reinstall the Outer Plate
(part #69) and firmly retighten the Bolt (part #70) onto the Spindle (part #57).
Then, release pressure on the Spindle Lock Button. (See Figure D, page 14.)
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SKU 04042 PAGE 13
To Attach The Rip Fence, And Adjust The Width Of A Cut:
CAUTION: Prior to performing this procedure, make sure the Power Switch
(part #45) of the Circular Saw is in its “OFF” position and the Power Cord
(part #53) is unplugged from its electrical outlet.
1. Slightly loosen the Lock Screw (part #30). (See Figure E, page 15.)
2. Slide the arm of the Rip Fence (part #71) through the slot in the Brace (part #23).
(See Figure E, page 15.)
3. Featured on the arm of the Rip Fence (part #71) is a width scale, divided in incre-
ments of 1/16”. To adjust the width of the cut, slide the arm of the Rip Fence to
the right or left until the desired width is acquired. Then, retighten the Lock Screw
(part #30) to hold the Rip Fence in place. (See Figure E, page 15.)
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SKU 04042 PAGE 14
STEP #1 STEP #2
STEP #3 STEP #4
STEP #5 STEP #6
FIGURE D
To Replace/Install Saw Blade:
SAW BLADE (#68)
SPINDLE LOCK BUTTON (#20)
BOLT (#70)
OUTER
PLATE
(#69)
LIFT
LEVER
(#64)
LIFT
LEVER
(#64)
SAFETY COVER (#63) SAFETY COVER (#63)
SPINDLE LOCK BUTTON (#20)
BOLT (#70)
OUTER
PLATE
(#69)
NOTE DIRECTION OF ARROW
SPINDLE
(#57)
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SKU 04042 PAGE 15
To Adjust The Angle Of A Cut:
CAUTION: Prior to performing this procedure, make sure the Power Switch
(part #45) of the Circular Saw is in its “OFF” position and the Power Cord
(part #53) is unplugged from its electrical outlet.
1. The Circular Saw is capable of making angled cuts from 45 degrees to
90 degrees. (See Figure F.)
2. To adjust the angle of a cut, pull up on the Angle Lock Lever (part #27). Pull up or
push down on the Chassis (part #36) until the desired angle of cut (from 45 de-
grees to 90 degrees) is indicated on the Angle Gauge. Then, push down on the
Angle Lock Lever to lock the Chassis in place. (See Figure F.)
ARM OF
RIP FENCE
(#71)
LOCK SCREW (#30)
BRACE (#23)
FIGURE E
RIP FENCE
(#71)
ANGLE LOCK LEVER
(#27)
ANGLE GAUGE
CHASSIS
(#36)
FIGURE F
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SKU 04042 PAGE 16
DEPTH LOCK LEVER
(#50)
Proper Operation During The Cutting Process:
CAUTION: Never pass hands and fingers directly in front of, to the rear, or below,
the Saw Blade (part #68) when cutting a workpiece. Always push the Circular
Saw into the workpiece with both hands firmly gripping the Handles
(parts #39, #46). (See Figure H, page 17.)
1. Make all necessary adjustments to the Circular Saw (width, angle, and depth) as
previously discussed in this manual.
2. Make sure the workpiece is free from nails and any other foreign objects which
could damage the Saw Blade (part #68).
To Adjust The Depth Of A Cut:
CAUTION: Prior to performing this procedure, make sure the Power Switch
(part #45) of the Circular Saw is in its “OFF” position and the Power Cord
(part #53) is unplugged from its electrical outlet.
1. When adjusting the depth of cut, always make sure the teeth of the Saw Blade
(part #68) cut (or protrude) about 1/4” through the bottom surface of the workpiece.
2. To adjust the depth of cut, pull up on the Depth Lock Lever (part #50) located at
the rear of the Circular Saw. (See Figure G.)
3. Raise or lower the Chassis (part #36) until the desired cutting depth is acquired.
Then, push down on the Depth Lock Lever (part #50) to lock the Chassis in place.
(See Figure G.)
CHASSIS (#36)
FIGURE G
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SKU 04042 PAGE 17
11. Once the cutting job is completed, turn off the Circular Saw and wait until the Saw
Blade (part #68) has stopped rotating. Then, unplug the Power Cord
(part #53) from its electrical outlet. (See Figure H.)
5. Plug the Power Cord (part #53) into the nearest 115 volt, grounded, electrical
outlet. (See Figure H.)
6. Firmly grip the Handles (parts #39, #46) of the Circular Saw with both hands, and
squeeze the Power Switch (part #45) to turn on the Circular Saw. If desired, use
the Switch Lock to run the Circular Saw in its automatic mode. (See Figure H.)
7. Allow the Saw Blade (part #68) to spin up to full speed before feeding the Saw
Blade into the workpiece.
8. Make straight cuts only. Do not attempt to twist the Circular Saw to the right or left
while cutting. If this occurs, the Saw Blade (part #68) will “bind” in the workpiece
causing kickback, potential personal injury, and/or damage to the workpiece and
Circular Saw.
9. Do not force the Circular Saw to remove material faster than it was designed to
cut. Make sure to feed the Saw Blade (part #68) gradually into the workpiece.
10. Turn off the Circular Saw if the Saw Blade (part #68) is to be backed out of an
uncompleted cut. When turning off the Circular Saw, allow the Saw Blade to fully
stop on its own before removing the Circular Saw. Do not press against the Saw
Blade to stop it.
3. Make sure the workpiece is supported at all times. Whenever possible, secure
the workpiece in a vise or with clamps (not included). If necessary, use a roller
stand (not included) with larger workpieces.
4. Before trying new or complicated cutting techniques, study the procedure and
practice with scrap wood.
HANDLE
(#46)
POWER SWITCH
(#45)
POWER CORD
(#53)
SWITCH LOCK
FIGURE H
HANDLE
(#39)
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SKU 04042 PAGE 18
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTUER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
PLEASE READ THE FOLLOWING CAREFULLY
INSPECTION, MAINTENANCE, AND CLEANING
1. WARNING! Always turn the Power Switch (part #45) to its “OFF” position,
and unplug the Power Cord (part #53) from its’ electrical outlet before performing
any inspection, maintenance, or cleaning.
2. BEFORE EACH USE, inspect the general condition of the Circular Saw. Check
for loose screws, misalignment or binding of moving parts, cracked or broken
parts, damaged Saw Blade (part #68), damaged electrical Power Cord
(part #53), and any other condition that may affect its safe operation. If abnormal
noise or vibration occurs, have the problem corrected before further use.
Do not use damaged equipment.
3. DAILY: The Saw Blade (part #68) must be sharp and clean to perform properly.
Depending on materials cut and frequency of tool use, the Saw Blade may be-
come clogged with wood particles and dull. Dull Saw Blades rub the workpiece
rather than cut, which results in increased friction, higher temperatures, and a
burned workpiece. As often as possible, check the condition of the Saw Blade
and, if necessary, replace a worn Saw Blade with a new, 7-1/4” diameter Saw
Blade rated at 6,000 RPM or above. (See “To Remove And Install A Saw
Blade” section for further information.)
4. DAILY: With a soft brush, cloth, or vacuum, remove all sawdust and debris from
the Circular Saw. Do not immerse the Circular Saw in liquid.
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SKU 04042 PAGE 19
PARTS LIST
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     





Brought to You by Augusta Flint

ASSEMBLY DIAGRAM
20
NOTE: PARTS #1*, #2*, #3*, #4*, #9*, #10*, #11*, #12*, #13*, #14*, #15*, #16* ARE NOT AVAILABLE INDIVIDUALLY, AND
MUST BE ORDERED AS A COMPLETE MOTOR ASSEMBLY. THE ONLY MOTOR ASSEMBLY PARTS THAT ARE AVAIL-
ABLE INDIVIDUALLY ARE PARTS #5, #6, #7.
*
*
*
*
*
*
*
*
*
*
73** COMPLETE MOTOR ASSEMBLY
1
2
3
45
6
7
8
9
40
42 41
70
69
43
17
21
10 12
11 13 14
15
*
*
29
28
27
26
25
24
23
22
19
18
30
31
32
34
35
33
16
36
37
38
39
45
46
44
48
47
49
51
52
50
53
56
54 55 57 58 59
60 61
62
63
64
65
66
67
68
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
SKU 04042 PAGE 20
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