Chikusui Canycom S100 User manual

Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.[phone] Fax.[phone]
Original Instructions
(in English)
Off-road Rubber Track Dumper
S100
Operator's Manual
3677 5101 003
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http://www.canycom.co.jp/
■Sales Headquarters TEL [phone] FAX [phone]
■
Foreign Trade Center TEL [phone] FAX [phone]
All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Authorized Dealer
CHIKUSUI CANYCOM, INC.
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Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and the safety labels on the machine thoroughly before
using this machine. Always follow the instructions and safety precautions, or
serious injury or death could result.
• This machine should only be used for its intended purpose: hauling and
dumping. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with the safety
covers removed or open. A serious accident could result.
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this machine to
those who operate or maintain the machine. Make sure to read and understand the manual
thoroughly before operating this product. Also make sure to read the separate operator's
manual for the engine.
• Store this manual in a safe, accessible place for easy reference.
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Warning Term Denition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.
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Warranty and After-Sales Service
Warranty
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please
make sure to have the product name, serial number, and the make and type of the engine
handy at the time of contact. The model and serial number can be found on the model
label as shown below, and the make and type of the engine can be found in Chapter3
Specications of this manual (Page13).
After-Sales Service
Location of Model Label Model Label
The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Availability of Spare Parts
3677M-0005-022USS100○○○○○○○
MADE฀IN฀JAPAN
3677M-0005-011USLocation฀of฀Model฀Label
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A
copy of this warranty is reproduced in the back of this manual.
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Contents
1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. Controls and Components 11
Name and Function of Controls . . . . . . . . . . . . . . . . . . . 11
3. Specications 13
Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Contents of the Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Operation 15
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Using ROPS (on ROPS model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dumping and Turning Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Using Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5. Maintenance 34
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 34
List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 40
Greasing and Oiling Points . . . . . . . . . . . . . . . . . . . . . . . 40
List of Consumables and Spares . . . . . . . . . . . . . . . . . . 41
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Bleeding Air From Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Transmission Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Steering Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Greasing and Oiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hydraulics Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6. Troubleshooting 67
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7. Transporting 71
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Hoisting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
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Warranty
Warranty Certicate is attached at the end of this manual.
* Have the warranty certicate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.
Appendix
• Operator's Manual for the Engine
* Be sure to read and understand it together with this manual .
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Safety 1
-1-
Safety Labels
The safety labels shown on the next page are attached to the machine. See the illustration
below for the location and the illustration on the next page for the content of each label on
the machine.
• Locate all the warning labels attached to this machine. Read and follow the
instructions and precautions in them. Failure to do so could result in serious injury
or death to the operator or bystanders.
• Keep the labels clean and legible. Do not use solvents or gasoline to clean the
labels.
• Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use the part number, on the label or shown in this manual, to
order a replacement label from your CANYCOM representative.
12(ROPS฀model)(ROPS฀model,on฀both฀sides)546(Turn฀&฀Dump)(One-way฀Dump)73677M-0101-011E73
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