Chikusui Canycom S100 User manual

Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.[phone] Fax.[phone]
Original Instructions
(in English)
Off-road Rubber Track Dumper
S100
Operator's Manual
3677 5101 003
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http://www.canycom.co.jp/
■Sales Headquarters TEL [phone] FAX [phone]
■
Foreign Trade Center TEL [phone] FAX [phone]
All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Authorized Dealer
CHIKUSUI CANYCOM, INC.
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Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and the safety labels on the machine thoroughly before
using this machine. Always follow the instructions and safety precautions, or
serious injury or death could result.
• This machine should only be used for its intended purpose: hauling and
dumping. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with the safety
covers removed or open. A serious accident could result.
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this machine to
those who operate or maintain the machine. Make sure to read and understand the manual
thoroughly before operating this product. Also make sure to read the separate operator's
manual for the engine.
• Store this manual in a safe, accessible place for easy reference.
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Warning Term Denition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.
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Warranty and After-Sales Service
Warranty
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please
make sure to have the product name, serial number, and the make and type of the engine
handy at the time of contact. The model and serial number can be found on the model
label as shown below, and the make and type of the engine can be found in Chapter3
Specications of this manual (Page13).
After-Sales Service
Location of Model Label Model Label
The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Availability of Spare Parts
3677M-0005-022USS100○○○○○○○
MADE฀IN฀JAPAN
3677M-0005-011USLocation฀of฀Model฀Label
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A
copy of this warranty is reproduced in the back of this manual.
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Contents
1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. Controls and Components 11
Name and Function of Controls . . . . . . . . . . . . . . . . . . . 11
3. Specications 13
Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Contents of the Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Operation 15
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Using ROPS (on ROPS model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dumping and Turning Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Using Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5. Maintenance 34
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 34
List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 40
Greasing and Oiling Points . . . . . . . . . . . . . . . . . . . . . . . 40
List of Consumables and Spares . . . . . . . . . . . . . . . . . . 41
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Bleeding Air From Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Transmission Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Steering Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Greasing and Oiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hydraulics Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6. Troubleshooting 67
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7. Transporting 71
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Hoisting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
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Warranty
Warranty Certicate is attached at the end of this manual.
* Have the warranty certicate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.
Appendix
• Operator's Manual for the Engine
* Be sure to read and understand it together with this manual .
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Safety 1
-1-
Safety Labels
The safety labels shown on the next page are attached to the machine. See the illustration
below for the location and the illustration on the next page for the content of each label on
the machine.
• Locate all the warning labels attached to this machine. Read and follow the
instructions and precautions in them. Failure to do so could result in serious injury
or death to the operator or bystanders.
• Keep the labels clean and legible. Do not use solvents or gasoline to clean the
labels.
• Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use the part number, on the label or shown in this manual, to
order a replacement label from your CANYCOM representative.
12(ROPS฀model)(ROPS฀model,on฀both฀sides)546(Turn฀&฀Dump)(One-way฀Dump)73677M-0101-011E73
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Safety
-2-
1
9131412151312151088910119119Turn฀&฀DumpOne-way฀Dump3677M-0101-021E3677฀5062฀00013677฀5063฀00023667฀5065฀00035234฀5062฀00045234฀5063฀00053667฀5063฀0006
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Safety 1
-3-
5305฀5026฀00073667฀5066฀00093667฀5064฀00083670฀5114฀000103667฀5062฀000113667฀5068฀000123667฀5061฀000133677฀5007฀300143667฀5073฀000153677M-0101-031E
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Safety
-4-
1
This section contains safety precautions to follow when operating and maintaining the
machine. Read and understand the precautions in this section as well as throughout this
manual and follow them when operating or maintaining the machine. Failure to follow safety
precautions could result in property damage, serious injury or death to the operator or
bystanders.
Safety Precautions
All operators and mechanics should receive practical instructions from their employer or
renter. Such instructions should cover the following issues:
• It is essential to familiarize yourself with the controls, safety labels and the proper
use of the machine.
• Never allow people unfamiliar with these instructions to operate or service the
machine. Do not let anyone under 18 years of age to operate this machine. Local
regulations may restrict the minimum age for operating the machine. Consult your
local authority.
• The operator is responsible for the accidents or hazards caused to other people or
their property.
• This machine has a riding capacity for one person only. Do not carry passengers
other than the operator.
• Always keep in mind that care and concentration is required when working with
ride-on machines.
• Loss of control on a slope cannot be regained by the application of the brake. The
main reasons for loss of control are:
→ insufcient grip of tracks.
→ excessive speed.
→ misjudging of the ground conditions, especially slopes.
→ excessive load.
→ incorrect distribution of load.
Training
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Safety 1
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Operation
• Fuel is highly ammable. See Checking and Filling Fuel, page 15, for important
safety information on handling fuel.
• Do not operate the engine in a conned space where dangerous carbon monoxide
fumes can accumulate.
• Do not touch the engine, mufer or exhaust pipe while the engine is running or soon
after it has stopped. These areas will be very hot and can cause burns.
This machine is intended for carrying sand and dirt. Carrying other materials may
damage the machine. Avoid carrying liquid concrete. That will damage the machine.
The stability of the machine is affected by the speed, rate of steering, terrain and the
load. Always pay close attention to these factors or a loss of control or tip over could
occur, resulting in property damage, serious injury or death.
General Driving
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing the machine. Proper clothing will minimize
the chance of injury. Do not operate the equipment if you have long hair, loose
clothing, or jewelry; all of which may get tangled in moving parts. Do not operate
the machine barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling and trac
control for the work place. Following such rules will reduce the risk of accidents.
• Never handle fuel or grease, service the engine, or recharge the battery in the
presence of re or spark.
• Perform the daily pre-startup inspection (see Maintenance Schedule) before starting
the machine. Repair or replace damaged parts before starting the machine.
Preparation
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Safety
-6-
1
• Do not operate the machine under the inuence of alcohol or drugs.
• Always check for obstacles before operating on new terrain.
• Before starting the engine and moving the machine, scan around your surroundings
and make sure all persons and other vehicles are a safe distance away from the
machine. Sound the horn to warn bystanders.
• On the machine equipped with the optional ROPS, always keep the ROPS in the
extended position when in use. Fold the ROPS only when it is absolutely necessary
to do so when transporting the machine.
• On the machine equipped with the ROPS, always wear the seat belt when in use.
• Always stay seated in the operator's seat when driving the machine. Never operate
the steering lever off of the machine.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of
skidding or sliding out of control. Never operate on ice.
• Always make certain that there is no obstacle or a person behind the machine when
backing up. After conrming that it is safe to back up, move slowly and avoid sharp
turns.
• To reduce the risk of tip over, pay special attention when encountering an obstacle
or a slope, or when braking on a slope or during a turn. See Driving on a Slope on
the next page.
• Never attempt to drive over a large obstacle such as rock or fallen tree.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be
alert when traveling on changing terrain.
• Never operate on terrain that you are not comfortable with. Avoid terrain that is so
rough, slippery or loose that you feel like you could tip over.
• Do not operate the machine near the edge of a cliff, an overhang or a slide area.
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Safety 1
-7-
Driving on a Slope
• Always follow proper procedures for driving on a slope as described in this manual.
• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip
over. Check the terrain carefully before attempting to drive on a slope.
• Never drive on a slope that you are not comfortable with. Avoid a slope that is so
rough, slippery, or loose that you feel like you could tip over.
• When driving up a slope, proceed at a steady rate of speed and throttle position.
• Never move the throttle lever or the control stick suddenly.
• If the engine stalls or loses traction during a climb and cannot make it to the top
of the slope, do not try to turn the machine around. Carefully back down slowly,
straight down the slope.
• Never use on a slope steeper than 20 degrees.
• Driving on a slope can be dangerous. It can result in a tip over and cause
serious injury or death. Take the following precautions.
• Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine
lose control and could cause a tip over. Be especially cautious when traveling on
soft or wet ground.
• Drive at a safe speed, taking into account the surface gradient, surface conditions
and load.
• Use an observer to help direct the machine when the visibility is poor, terrain is
rugged or hilly, or maneuvering room is limited. The observer should be able to see
the machine and its immediate surroundings, and should give pre-arranged signals
to direct the operator.
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Safety
-8-
1
• Drive straight up or down slopes. Avoid turning on a slope.
• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another
vehicle or person could be on the other side of the crest.
• Avoid driving the machine across a slope.
• Without a load, drive the machine backwards up a slope (operator's seat toward the
top) when climbing, and drive it forward when going down a slope.
• With a load, drive the machine forward up a slope (operator's seat away from the
top) when climbing, and drive it backwards when going down a slope. Be especially
cautious when operating on a slope with a load.
• When driving down a slope, use the steering levers so that the machine travels
down at the minimum speed. Use the engine speed to help keep the machine speed
low.
Loading and Driving with a Load
• The maximum payload for this machine is 1000kgf (9.8kN). Do not exceed this
maximum payload under any circumstance.
• Do not operate on a slope steeper than 20 degrees when carrying a load. Do not
carry more than 500 kgf (4.9kN) when operating on a slope between 15 and 20
degrees.
• Load cargo in the bucket so the weight is evenly distributed. When carrying a
cargo, strap the cargo to the load deck to prevent the cargo from shifting. Ensure
that cargo does not obstruct the operator's eld of view.
• When carrying a load, drive at a reduced speed. Allow a greater distance for
braking.
• Before crossing a bridge or an overpass, make certain that the total combined
weight of the machine, the load and the driver is within the stated weight limit for
the bridge or the overpass. Then, proceed carefully and at a constant speed.
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Safety 1
-9-
Parking
• Park the machine on a at, level and stable surface. Never park on a slope steeper
than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on
a slope less than 15 degrees is unavoidable, turn the bucket straight, apply the
parking brake and block the tracks at the lower end of the machine.
→ Without a load, park the machine with the operator's seat facing downhill
→ With a load, park the machine with the operator's seat facing uphill
→ Do not park sideways on a slope.
• Observe all the previous precautions for driving, driving on a slope, loading and
driving with a load, and dumping.
Dumping/Turning
When turning the bucket and dumping material from the bucket, take the following
precautions.
• Always follow the proper procedures for dumping or turining as described in this
manual.
• Only operate the bucket with the engine running.
• Always stay seated in the operator's seat when dumping or turning the bucket.
Never operate the dump or turn lever off of the machine.
• Perform the dump operation on a at, level and stable surface whenever possible.
Raising or lowering the load deck on a slope or rough terrain could result in a tip
over.
• Pay special care when dumping with the bucket turned to a side. Be tentative when
raising the bucket which is turned to a side.
• Make certain that all persons are at a safe distance away from the machine when
raising, lowering, or turning the bucket.
• Do not move the machine or leave it unattended with the bucket in the raised
position.
• Engage the bucket safety prop if you must place any part of your body under the
bucket in the raised position.
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Safety
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1
Servicing
• Do not service the machine when the engine is running. If it is absolutely necessary
to run the engine while servicing, pay attention to the moving parts.
• Do not operate the engine in a conned space where dangerous carbon monoxide
fumes can accumulate.
• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines
are in good condition and leak-free before applying hydraulic pressure to the
system.
• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic
uid under high pressure. Use paper or cardboard, not your hands, to search
for leaks. Hydraulic uid escaping under pressure can have sufcient force to
penetrate the skin and cause serious injury.
• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them
as needed.
• If the engine must be running to perform a service, keep hands, feet, clothing and
any part of the body away from any moving part, especially the cooling fan and the
belts at the side of the engine.
• Do not touch the engine, mufer, or exhaust pipe while the engine is running or
soon after it has stopped. These areas will be very hot and can cause burns.
• The engine must be shut off before checking or adding oil.
• Whenever you park the machine, apply the parking brake and stop the engine.
Remove the key whenever you leave the machine unattended to prevent
unauthorized use or accidental starting.
• Diesel fuel is ammable and can be explosive. When parking the machine indoors,
make certain that the building is well ventilated and that the machine is not close to
any source of ame or spark, including appliances with pilot lights.
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-11-
Controls and Components 2
Name and Function of Controls
One-way฀DumpTurn฀&฀Dump3677M-0400-042US
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