Chrysler 160 Instruction manual

ENGLISH
9/70
WORKSHOP MANUAL
CHRYSLER 160
CHRYSLER 160-G .T.
CHRYSLER 180
21381' M
. 0970

CLASSIFI.CATION SYSTEM
COMMON TO ALL AFTER-SALES MANUALS
A- ENGmE
AO -Engine assembly
A1 - Cylinder-block
A2 -Moving pa!'ts
A3 - Cylinder head
A4 -Timing gear
B - LUBRICATICN
BO - General
B1 - Oil sump
B2 - Oil pump
B3 - Oil filter
C - FUEL SYSTEM
CO - General
C1 - Petrol tank
C2 - Petrol pump and pipes
C3 - Air filter and warm air intake
~ - Carburettor
C5 - Exhaust
D - COOLlNG
DO - General
D1 - Radiator
D2 -Fan
D3 -Hoses
D4 -Water pump
E - ENGINE ELECTRICAL SYSTEM
EO - General
E1 - Starting
E2 - Charging
E3 - Ignition
F - TRANSMISSION
FO - General
F1 - Clutch
F3 -Gear box
F4 -
Automatic gear box
F5 -
Drive shaft
E~ - Differential and wheel shafts
G - SUSPENSION
GO - General
G1 - Front suspension
G2 - Rear suspension
G3 -Wheels
G4 - Tyres
H - STEERING
HO - General
H1 - Steering
H3 - Adjustment of vehicle trim
Adjustment of front wheel
set geometry
J - BRAKES
JO - General
J 2 - ]Tont brakes ( discs)
J3 - Rear b rakes (drums)
J4 - Rear brakes (di scs)
J5 -Brake control system -
servo-brakes
K - BODY ELI!."'CTRICAL SYSTEM
K1 -Wiring diagram
K2 -In ner electrical instruments
K3 - Ind i cator lights
K4 -Windscree n-wipers
K5 - H orns an d control system
K6 - Air cond itioning
L - BODY llJ \VHITA .AND TRDI
LO - General
L1 - F ront end
L2 - Centra 1 section
L3 - Rear end
M - PAmT - APPLICATION PROOEDl.IRES
N - ACCESSORIES
N1 -Car radio
N4 - Trailer attachment
Reprint or translation, even partial, is strictly prohibited without written permission from CHRYSLER FRANCE CHRYSLER
160 • 160 CiT· 180

PRESENTATION OF MA NU AL;:
This 1anual is part of the series of publications designed with a coaaon classification syste~ for easter
aatntenance of our vehicles:
•
Spare Part Catalogue
• Workshop Manual
• Tfu Schedule
• list of Specific Tooling
The classification system coaaon to these aanuals will be found on page 1.
This aanual Is divided Into chapters corresponding to the aa in units of the vehicle.
Chapters are identified by a letter.
Within the framework of a chapter, the classifications of sections, I.e. of fnforutton concerning the
units of which a given assembly Is coaprlsed, Is identified by the letter corresponding to th e relevant
chapter
followed by a nuaber used to identify the Individual unit.
For easter 1nforaat1on finding, the section reference is followed by a roaan nuaber, which specifies the
nature of the inforaatton given on the unft In the section concerned:
I. Description - General - Genera l spec ifications.
II.
Tightening torque values.
Ill. Specific tooltng.
IV. Unit aaintenance and adjustaent procedures,
V. Unit reaoval and re-fitting procedures.
VI. Removed unit dismantling and re-asseably procedures, Inclusive of Inspection after
re-asse~bl y.
VII. Recondt ti on! ng procedure - Acceptance crt terla for recoverable coaponents.
The lnforaatlon classification reference, or section syabol, appears In the box printed on the top outer
comer of each page.
Page numbers are shown lamedlately below the classification reference or section nuaber, and page
nuaberlng starts fro• 1 for each individua l section.
The structure of our classification system, therefore, Is as follow s:
1 -
Chapters : identified by a letter. They correspond to the main vehicle assa~bltes.
2- Sections :Identified by the chapter identification letter followed by a nuaber·
Identifying the unit concerned, and a roman nuural In dicating the nature of the
infor~~ation.
3- Page numbers : progressive numbering of pages for each section.
Reprint or translation, even partial, is strictly prohibi t ed without written permission from CHRYSLER FRANCE CHRYSLER
160- 160" -180

KEEPING MANUAL UP-TO-DArE
Up-dating is a continuous process. It is achieved by the publication of additional pages to the baste text.
which have to be Inserted before the corresponding 1odlfled pages.
Additional pages are coloured for easter tdenttftcatlon.
The classtftcatfon reference- section nu1ber- of each 'additive• corresponds to the reference nu1ber of the
basic page It 1odtftes.
Two add Itl ona 1 boxes are provided under the sect! on nUiber:
- the first box wtll contain the word ADDITIVE followed by a nu•ber Indicating the order of classification,
In cases where several ADDITIVES correspond to the sa1e original page;
- the second box will contain the page number, and an indication of the number of pages of the ADDITIVE
concemed.
Exaaple:
._ . _,._ _ _ Section number
1
-~ ,-- Original page number
ADDITIVE
-~---- - Order of classification for ADDITIVE
Page
-~--- -- Page No./Nu11ber of pages
z 1369
Note: Approxf•ately every 3 years, a.new manual pooling all previously issued additives is
published.
CHRYSLER
160- 160" -180
Reprint or translation, even partial, Is strictly prohibited without written permission from CHRYSLER FRANCE
(

GENERAL
• Veh i cle identification
• Dimensions and weights
• Jacking the vehicle
• Operations to be carried out before delivery
• Operations to be carried out for free overhaul
• Certified and recommended ma i ntenance oper a tions
Reprint or translation, even partial, is strictly prohibited witho ut w ri tten permission from CHRYSLER FRANCE
CHRYSLER
160- 160 GT- 180

<'

Fig. 1 - A : Type Serial No.
B: Original body paint
I
dent! fl cation."
Fig. 2 - Engine No.
VEHICLE IDENTIFICATION
G.001
Fig. 3 - Gear-box No.
G. 002
Fig. 4 - Dtfferentfal No.
Reprint or translation, even partial, is strictly prohibited without written permission from CHRYSLER FRANCE
I
GENERAl
1
G. 003
G.004
CHRYSLER
160 • 160 GT • 180

GENERAL
2
DIMENSIONS AND WEIGHTS
JACKING THE VEHICLE
DIMENSIONS
Overall length
Overa 11 wt dth
Front overhang
Rear overhang
Wheel-base
Front wheel track
Rear wheel track
Ground clearance
Unloaded ntght
Loaded weight
WEIGHTS
160 160GT-180
4 457 ••
4 527 ••
1 728 ••
780 ••
1 010 ••
815 ••
1 045 ••
2 667 ••
1 400 II
1 397 II
120 II
160
Manual Trans. Auto. Trans.
Unloaded wefght In running order
1 065 kg 1 080 kg
I. e. at front
572 kg
585 kg
at rear 493 kg
495 kg
Total authorized loaded weight
1 490 kg
t. e. at front I
at rear
Total authorized loaded weight
2 190 kg
rl th tral ler
RECOMMENDA TI ONS FOR VE HIC LE JA CKI NG
- To Jack up vehicle, support ft on following pofnts only:
• locations for Jacking In lower door sfll area behind
front wheels and ahead of rear wheels.
CHRYSLER
160GT-180
lan. Trans. Auto.
Trans.
1 095 kg
1 110 kg
585 kg 595 kg
510 kg
515 kg
1 520 kg
I
2 670 kg
I
160. 160 GJ. 180 , Reprint or translation, even partial, Is strictly prohib i ted without written permission from CHRYSLER FRANCE
(