Clark CCS185C Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
DL0222
ORIGINAL INSTRUCTIONS
185MM, 1200W CIRCULAR SAW (230V)
MODEL NO: CCS185C
PART NO: 6462312

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INTRODUCTION
Thank you for purchasing this CLARKE 185mm 1200w (230V) Circular Saw.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All
unwanted accessories and packaging should be sorted and taken to a
recycling centre for disposal in a manner which is compatible with the
environment.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste but according to the laws governing Waste Electrical and
Electronic Equipment (WEEE) at a recognised disposal facility.

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SPECIFICATIONS
SAFETY SYMBOLS
Model Number CCS185C
Rated Voltage 230V~50Hz
Power Input 1200W
IP Rating IPX0
No Load Speed 4500 RPM
Maximum Depth of Cut 65mm @ 90o- 43mm @ 45o
Blade Dimensions 185mm Ø x 2.5mm (thickness) x 20mm Bore
Sound Pressure Level LpA 97dB(A)
Sound Power Level LWA 108dB(A) - Uncertainty Factor (K): 3dB(A)
Vibration 3m/s2- Uncertainty Factor: 1.5m/s2
Weight 3.63kg
Dimensions (L x W x H) 280mm x 230mm x 170mm
Fully read this
manual and safety
instructions before
use
Eye protection
should be worn
Ear protection
should be worn
Dust mask should be
worn

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PART IDENTIFICATION.

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CARTON CONTENTS
The following items should be supplied in the carton. If any parts are missing or
damaged, please contact the CLARKE dealer where you purchased the tool.
• 1 x 1200 Watt Circular Saw.
• 1 x 185 mm Ø x 20 mm Bore x 24 Tooth TCT blade.
• 1 x Parallel Guide.
• 1 x 6 mm Hexagonal Key.
• 1 x 2 Pin Blade Wrench.
1 Auxiliary Handle 8 Motor
2 Depth Adjustment Screw 9 Lower Blade Guard
3 Handle 10 Blade Clamping Screw
4 Safety Button 11 Dust Extraction Port
5 On/Off Trigger 12 Parallel Guide
6 Depth Adjustment Scale 13 6mm Hexagonal Key
7 Bevel Locking Screw & Scale 14 2 Pin Blade Wrench

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POWER TOOL SAFETY WARNINGS
WORK AREA
1. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.
2. DO NOT operate this saw in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. The saw may create sparks which may
ignite the dust or fumes.
3. Keep children and bystanders away while operating this saw. Distractions
can cause you to lose control.
ELECTRICAL SAFETY
1. The saw plug must match the outlet. NEVER modify the plug in any way. DO
NOT use adaptor plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce the risk of electric shock.
2. DO NOT expose the saw to rain or wet conditions. Water entering the saw
will increase the risk of electric shock.
3. DO NOT abuse the cable. NEVER use it for carrying, pulling or unplugging
the saw. Keep the cable away from heat, oil, sharp edges or moving parts.
Damaged or entangled cables increase the risk of electric shock.
4. When operating the saw outdoors, use an extension cable suitable for
outdoor use. Use of a cable suitable for outdoor use reduces the risk of
electric shock.
5. If operating the saw in a damp location is unavoidable, use a residual
current device (RCD) protected supply.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when
operating this saw. DO NOT use this saw while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating this saw may result in personal injury.
2. Use safety equipment. ALWAYS wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
3. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying this saw with your finger on the switch or plugging in
invites accidents.
4. Remove any wrench before turning the saw on. A wrench left attached to
a rotating part may result in personal injury.

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5. DO NOT overreach. Keep proper footing and balance at all times. This
enables better control of the saw in unexpected situations.
6. Dress properly. DO NOT wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
POWER TOOL USE AND CARE
1. DO NOT force the saw. Use the correct accessories for your application.
The correct power tool will do the job better and safer at the rate which it
was designed for.
2. DO NOT use the saw if the switch does not turn it on and/or off. Any power
tool that cannot be controlled with the switch is dangerous and SHOULD
NOT be used until it has been repaired.
3. Disconnect the plug from the power source before changing accessories,
or storing the saw. Such preventive safety measures reduce the risk of
starting the saw accidentally.
4. Store idle tools out of the reach of children and DO NOT allow persons
unfamiliar with the saw or these instructions to operate it. Power tools are
dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the saw’s
operation. If damaged, have the saw repaired before use. Many
accidents are caused by poorly maintained power tools.
6. Use the power tool and accessories in accordance with these instructions
and in the manner intended, taking into account the working conditions
and the work to be performed. Use of the saw for operations different from
intended could result in a hazardous situation.
7. The performance of this saw may vary, depending upon variations in line
voltage. Extension cable usage may also affect performance.
SERVICE
1. Have your saw serviced by qualified service personnel using only identical
replacement parts. This will ensure that the safety of the saw is maintained.

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SAFETY INSTRUCTIONS FOR ALL SAWS
1. Keep hands away from cutting area and the blade. Keep your second
hand on the auxiliary handle, or motor housing. If both hands are holding
the saw, they cannot be cut by the blade.
2. DO NOT reach underneath the workpiece. The guard cannot protect you
from the blade below the workpiece.
3. Adjust the cutting depth to the thickness of the workpiece. Less than a full
tooth of the blade teeth should be visible below the workpiece.
4. NEVER hold the work piece being cut in your hands or across your leg.
Secure the workpiece to a stable platform. It is important to support the
work properly to minimise body exposure, blade binding, or loss of control.
5. ALWAYS hold the saw by the insulated handles when performing an
operation (see page 13). Contact with a live wire may make exposed
metal parts of the saw live and shock the operator.
6. ALWAYS use blades with the correct size and shape of arbor holes. Blades
that do not match the mounting hardware of the saw will run eccentrically,
causing loss of control.
7. NEVER use damaged or incorrect blade washers or bolt. The blade washers
and bolt were specially designed for your saw, for optimum performance
and safety of operation.
8. DO NOT operate the saw if the guards are damaged or do not operate
correctly.
9. NEVER use the saw with the guards removed.
CIRCULAR SAW BLADE SAFETY WARNINGS
1. The maximum speed listed for the saw (see page 3) should not exceed the
maximum speed marked on the blade.
2. Cracked circular saw blades should be scrapped (repairing is not
permitted). Composite (tipped) circular saw blades, where the tip
dimension is reduced to less than 1mm, should be taken out of service.
3. Fastening screws and nuts should be tightened using the tools supplied.
4. Clamping surfaces should be cleaned to remove dirt, grease, oil and
water.
5. DO NOT use loose rings or bushes to “make up”bore sizes on circular saw
blades.

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PREVENTION OF KICKBACK
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
causing an uncontrolled saw to lift up and out of the workpiece toward the
operator.
When the blade is pinched or bound tightly by the kerf closing down, the
blade stalls and the motor reaction drives the unit rapidly back toward the
operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back
edge of the blade can dig into the top surface of the wood causing the
blade to climb out of the kerf and jump back toward the operator. Kickback is
the result of saw misuse and/or incorrect operating procedures or conditions
and can be avoided by taking proper precautions as given below.
1. Maintain a firm grip with both hands on the saw and position your arms to
resist kickback forces. Position your body to either side of the blade, but not
in line with the blade.
2. When the blade is binding, or when interrupting a cut for any reason,
release the trigger and hold the saw motionless in the material until the
blade comes to a complete stop. NEVER attempt to remove the saw from
the work or pull the saw backward while the blade is in motion or kickback
may occur. Investigate and take corrective actions to eliminate the cause
of blade binding.
3. When restarting a saw in the workpiece, centre the saw blade in the kerf
and check that saw teeth are not engaged with the material. If the blade
is binding, it may walk up or kickback from the workpiece as the saw is
restarted.
4. Support large panels to minimise the risk of blade pinching and kickback.
Large panels tend to sag under their own weight. Supports must be placed
under the panel on both sides, near the line of cut and near the edge of
the panel.
5. Blade depth and bevel adjusting locking screws must be tight and secure
before making a cut. If blade adjustment shifts while cutting, it may cause
binding and kickback.
6. Use extra caution when making a “plunge cut” into existing walls or other
blind areas. The protruding blade may cut objects that can cause
kickback.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal
which is marked Nor coloured Black.
• The wire which is coloured Brown must be connected to the terminal
which is marked Lor coloured Red.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)
This symbol indicates that this is a Class II product, and does not require
an earth connection.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)

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ADJUSTMENTS
DEPTH OF CUT ADJUSTMENT
1. Loosen the depth adjustment
screw.
2. Adjust the base plate until the
required depth of blade is
protruding through the base
plate.
3. Tighten the depth adjustment
screw.
NOTE: For optimum results, a full
tooth should just be visible
below the workpiece.
BEVEL ADJUSTMENT
1. Loosen the bevel adjustment
locking screw.
2. Adjust the base plate to the
required angle (max 45o)
• Use the bevel scale as a guide
only, for accurate angles use a
protractor.
3. Tighten the bevel adjustment
locking screw to secure.

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MOUNTING AND USING THE PARALLEL GUIDE
MOUNTING
1. Slide the parallel guide into the
base plate as shown.
2. Secure in place using the parallel
guide locking screw.
ADJUSTING
1. Loosen the Parallel Guide Locking
Screw.
2. Adjust the Parallel Guide to the
required length.
• There is a scale on the parallel guide that can be used to give an
approximate guide. Always double check using an accurate ruler.
3. Tighten the Parallel Guide Locking Screw to secure the parallel guide in
position.
DUST EXTRACTION
The circular saw can be connected
to a dust extraction system, using a
suitable hose adaptor (not supplied).
• The internal diameter of the
dust extraction outlet is 28 mm.

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OPERATION & USE
CORRECT HAND POSITION
For your own safety, always hold the
circular saw as shown in this picture,
with your right hand on the main
handle and your left hand on the
auxiliary handle.
SWITCHING ON/OFF
The on/off trigger is fitted with a safety button which prevents the circular saw
from being started accidentally. To start the saw:
1. Press and hold the safety button.
2. Squeeze the on/off trigger at the
same time.
3. Release the on/off trigger to stop
the saw.
4. The blade will continue to rotate
for several seconds after the
trigger has been released.
GUIDING THE CIRCULAR SAW
To achieve optimal results:
• Clamp the workpiece upside
down to the workbench to
minimise breakout.
• Follow the line drawn on the
workpiece using the 0 mark
(90o to the horizontal).
• If cutting a bevel angle of 45o,
follow the line drawn on the
workpiece using the 45 mark.

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MAINTENANCE
Keep the machine clean by wiping off dust with a clean cloth.
BLADE REPLACEMENT
1. Place the 2 pin blade wrench in
the 2 holes on the blade clamping
screw. Remove the blade
clamping screw using the 6mm
hex key by turning it anti-
clockwise while holding the 2 pin
wrench in place.
2. Retract the lower blade guard
using the retracting lever and
replace the blade.
• Make sure you pay attention to
the blade direction markings
on the blade.
• Spare blades are available
from your local CLARKE dealer.
3. Replace the blade clamping
screw by hand until it is holding
the blade in position.
4. Place the 2 pin blade wrench in the 2 holes on the blade clamping screw.
5. Tighten the blade clamping screw using the hex key by turning it clockwise
while holding the 2 pin blade wrench in place.
Replacement blades can be purchased from your local CLARKE dealer.
• CLARKE 185mm TCT Circular Saw Blade 24 tooth, Part No. 6490045
WARNING: DISCONNECT THE CIRCULAR SAW FROM THE MAINS SUPPLY
BEFORE FITTING REPLACEMENT BLADES, CLEANING OR ADJUSTMENT.

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DECLARATION OF CONFORMITY