RIEXINGER BSM 450 User manual

Translation of the original Operating manual
Operating manual
Band-saw machine for plastic pipes
Type BSM 450 / BSM 450 R

Status 13.06.2017
© Eugen Riexinger GmbH & Co. KG

1
Table of contents
1. General information 5
1.1 Manufacturer 5
1.2 Operator evaluation 5
1.3 Legal notice 5
1.4 Safety symbols 6
1.5 Used notation styles 7
1.6 Used abbreviations 7
1.7 Location of objects in the room 8
1.8 Labelling on the machine 9
2. Safety instructions 11
2.1 Behaviour in case of emergency 11
2.2 Follow the operating manual 12
2.3 Usage according to regulations 12
2.4 Reasonably foreseeable misuse 13
2.5 Personnel requirements 14
2.6 Informal safety measures 15
2.7 Properly functioning of protective devices 15
2.8 Organizational measures 16
2.9 Other hazards 17
2.9.1 Fire hazard 17
2.9.2 Electrical hazards 17
2.9.3 Laser radiation (special equipment) 17
2.9.4 Mechanical hazards 18
2.9.5 Heat hazards 18
2.9.6 Environmental hazards 18
2.9.7 Emissions 19
3. Technical data 21
3.1 General information 21
3.2 Delivery contents 21
3.3 Dimensions and weight 22
3.4 Equipment 22
3.5 Workpieces 22
3.6 Electrical connection 23
3.7 Suction of saw shavings 23
3.8 Manufacturer data 23
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4. Setup and function 25
4.1 Overview 25
4.2 Functionality 26
4.3 Safety concept 27
4.3.1 Pressure switch 27
5. Delivery, in-company transport and storage 29
5.1 Delivery 29
5.2 Environmental conditions for storage and transport 29
5.3 In-company transport 30
6. Setup and activation 31
6.1 Setup location 31
6.1.1 Floor conditions 31
6.1.2 Lighting 31
6.2 Environmental operating conditions 31
6.3 Setup plan 32
6.4 Setting up the machine 33
6.5 Connect to electrical power supply 34
6.6 Initial operation 35
7. Operation 37
7.1 Before start-up 37
7.2 Protective equipment 37
7.3 Turning the BSM 450 on and off 37
7.4 Setting the sawing angle 38
7.5 Loading the machine 39
7.6 Sawing with the BSM 450 41
7.7 Sawing with attachment for radius cuts 43
8. Finding and repairing malfunctions 47
8.1 Repair saw-band malfunctions 47
8.2 Setting diversion wheel 48
8.3 Setting the saw band guides 50
8.4 Repair electrical malfunctions 51
8.5 Check saw-band motor 53
8.6 Guarantee 54
8.7 Error report 55
9. Maintenance 57
9.1 Cleaning the machine 58
9.2 Tensioning the saw band 59
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9.3 Removing the saw band 60
9.4 Inserting the saw band 62
9.5 Check safety equipment 65
9.6 BSM 450 maintenance 66
10. Dismantling and disposal 69
10.1 Deactivation 69
10.2 Final shutdown 69
10.3 Disposal 69
11. Annex 71
11.1 Contact form 71
11.2 EC Conformity Declaration 72
11.3 Circuit diagram 73
11.4 Spare part list 74
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1. General information 5
1. General information
1.1 Manufacturer
Eugen Riexinger GmbH & Co. KG
plasticconnectingsystems
Egartenring 2 D-75378 Bad Liebenzell
Tel. [phone] Fax [phone]
[e-mail] www.riex.de
1.2 Operator evaluation
Dear operator,
the description of the machine control, important notes on safety, design, maintenance, as well
as technical data, can be found in this operating manual.
Read this operating manual carefully, as the procedure in accordance with these instructions is a
prerequisite for the correct use of the machine.
When using the machine note always the generally binding country-specific
Legal provisions.
1.3 Legal notice
Without explicit, written authorisation of the company Eugen Riexinger GmbH & Co. KG the
operating manual may not be electronically or mechanically copied, distributed, changed, for-
warded, translated into another language nor used in any other way.
The company Eugen Riexinger GmbH & Co. KG is not liable for damages resulting from the
fact that the operating instructions have not been or have only been partly complied with, as
well as for statutory and other binding provisions on accident prevention and environmental pro-
tection in the country in which the machine is operated (eg wearing personal ones) Protective
equipment).
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61. General information
1.4 Safety symbols
This operating manual uses the following designations and symbols for hazards:
Danger!
This symbol refers to an immediate danger to the life and health of a person.
Disregarding such notices results in severe harm to a person and may even cause
fatal injuries.
Warning!
This symbol refers to a potentially immediate danger to the life and health of a
person.
Disregarding such notices may result in severe harm to a person and may even
cause fatal injuries.
Caution!
This symbol refers to a potentially harmful situation.
Disregarding such notices may result in minor harm to a person or material dam-
age.
Attention!
This symbol gives important information for properly handling the machine.
Disregarding such notices may result in malfunctions or material damage of the
machine or cause damage to the environment.
Information
This symbol provides instructions and particularly useful information. Such infor-
mation helps you use all functions of your machine optimally.
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1. General information 7
1.5 Used notation styles
This operating manual uses the following notation styles:
lWords or sentences with emphasised meaning are written in italics.
lControl elements on the control panel are written in blue font.
lThe instructions, which the operator follows to perform specific functions, always begin
with a number or a letter. Activities or notifications, which the machine uses as a response
to executed instructions, are marked with a preceding full stop, e.g.:
1. Instruction
a. Instruction
lResponse or notification from machine
1.6 Used abbreviations
IndSafReg Industry Safety Regulations (German implementation of Guideline
2009/104/EG)
DGUV
Roule 3
German Social Accident Insurance (electrical facilities and manufacturing equip-
ment) of the Professional Association for Health and Social Welfare
BSM Band saw machine
BSM R Band saw machine with Radius attachment
PE Polyethylene (thermo-plastic synthetics)
PP Polypropylene (partial crystalline thermo-plastic synthetics)
PVC PolyVinylChlorid
PVDF Polyvinylidene fluoride (opaque, partial crystalline thermo-plastic fluorine syn-
thetics)
APR Accident Prevention Regulations
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81. General information
1.7 Location of objects in the room
The spatial information about locations of objects in the room in relation to the BSM 450
always refer to the image below.
BSM 450