RIEXINGER BSM 450 User manual

Translation of the original Operating manual
Operating manual
Band-saw machine for plastic pipes
Type BSM 450 / BSM 450 R

Status 13.06.2017
© Eugen Riexinger GmbH & Co. KG

1
Table of contents
1. General information 5
1.1 Manufacturer 5
1.2 Operator evaluation 5
1.3 Legal notice 5
1.4 Safety symbols 6
1.5 Used notation styles 7
1.6 Used abbreviations 7
1.7 Location of objects in the room 8
1.8 Labelling on the machine 9
2. Safety instructions 11
2.1 Behaviour in case of emergency 11
2.2 Follow the operating manual 12
2.3 Usage according to regulations 12
2.4 Reasonably foreseeable misuse 13
2.5 Personnel requirements 14
2.6 Informal safety measures 15
2.7 Properly functioning of protective devices 15
2.8 Organizational measures 16
2.9 Other hazards 17
2.9.1 Fire hazard 17
2.9.2 Electrical hazards 17
2.9.3 Laser radiation (special equipment) 17
2.9.4 Mechanical hazards 18
2.9.5 Heat hazards 18
2.9.6 Environmental hazards 18
2.9.7 Emissions 19
3. Technical data 21
3.1 General information 21
3.2 Delivery contents 21
3.3 Dimensions and weight 22
3.4 Equipment 22
3.5 Workpieces 22
3.6 Electrical connection 23
3.7 Suction of saw shavings 23
3.8 Manufacturer data 23
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4. Setup and function 25
4.1 Overview 25
4.2 Functionality 26
4.3 Safety concept 27
4.3.1 Pressure switch 27
5. Delivery, in-company transport and storage 29
5.1 Delivery 29
5.2 Environmental conditions for storage and transport 29
5.3 In-company transport 30
6. Setup and activation 31
6.1 Setup location 31
6.1.1 Floor conditions 31
6.1.2 Lighting 31
6.2 Environmental operating conditions 31
6.3 Setup plan 32
6.4 Setting up the machine 33
6.5 Connect to electrical power supply 34
6.6 Initial operation 35
7. Operation 37
7.1 Before start-up 37
7.2 Protective equipment 37
7.3 Turning the BSM 450 on and off 37
7.4 Setting the sawing angle 38
7.5 Loading the machine 39
7.6 Sawing with the BSM 450 41
7.7 Sawing with attachment for radius cuts 43
8. Finding and repairing malfunctions 47
8.1 Repair saw-band malfunctions 47
8.2 Setting diversion wheel 48
8.3 Setting the saw band guides 50
8.4 Repair electrical malfunctions 51
8.5 Check saw-band motor 53
8.6 Guarantee 54
8.7 Error report 55
9. Maintenance 57
9.1 Cleaning the machine 58
9.2 Tensioning the saw band 59
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9.3 Removing the saw band 60
9.4 Inserting the saw band 62
9.5 Check safety equipment 65
9.6 BSM 450 maintenance 66
10. Dismantling and disposal 69
10.1 Deactivation 69
10.2 Final shutdown 69
10.3 Disposal 69
11. Annex 71
11.1 Contact form 71
11.2 EC Conformity Declaration 72
11.3 Circuit diagram 73
11.4 Spare part list 74
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1. General information 5
1. General information
1.1 Manufacturer
Eugen Riexinger GmbH & Co. KG
plasticconnectingsystems
Egartenring 2 D-75378 Bad Liebenzell
Tel. [phone] Fax [phone]
[e-mail] www.riex.de
1.2 Operator evaluation
Dear operator,
the description of the machine control, important notes on safety, design, maintenance, as well
as technical data, can be found in this operating manual.
Read this operating manual carefully, as the procedure in accordance with these instructions is a
prerequisite for the correct use of the machine.
When using the machine note always the generally binding country-specific
Legal provisions.
1.3 Legal notice
Without explicit, written authorisation of the company Eugen Riexinger GmbH & Co. KG the
operating manual may not be electronically or mechanically copied, distributed, changed, for-
warded, translated into another language nor used in any other way.
The company Eugen Riexinger GmbH & Co. KG is not liable for damages resulting from the
fact that the operating instructions have not been or have only been partly complied with, as
well as for statutory and other binding provisions on accident prevention and environmental pro-
tection in the country in which the machine is operated (eg wearing personal ones) Protective
equipment).
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61. General information
1.4 Safety symbols
This operating manual uses the following designations and symbols for hazards:
Danger!
This symbol refers to an immediate danger to the life and health of a person.
Disregarding such notices results in severe harm to a person and may even cause
fatal injuries.
Warning!
This symbol refers to a potentially immediate danger to the life and health of a
person.
Disregarding such notices may result in severe harm to a person and may even
cause fatal injuries.
Caution!
This symbol refers to a potentially harmful situation.
Disregarding such notices may result in minor harm to a person or material dam-
age.
Attention!
This symbol gives important information for properly handling the machine.
Disregarding such notices may result in malfunctions or material damage of the
machine or cause damage to the environment.
Information
This symbol provides instructions and particularly useful information. Such infor-
mation helps you use all functions of your machine optimally.
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1. General information 7
1.5 Used notation styles
This operating manual uses the following notation styles:
lWords or sentences with emphasised meaning are written in italics.
lControl elements on the control panel are written in blue font.
lThe instructions, which the operator follows to perform specific functions, always begin
with a number or a letter. Activities or notifications, which the machine uses as a response
to executed instructions, are marked with a preceding full stop, e.g.:
1. Instruction
a. Instruction
lResponse or notification from machine
1.6 Used abbreviations
IndSafReg Industry Safety Regulations (German implementation of Guideline
2009/104/EG)
DGUV
Roule 3
German Social Accident Insurance (electrical facilities and manufacturing equip-
ment) of the Professional Association for Health and Social Welfare
BSM Band saw machine
BSM R Band saw machine with Radius attachment
PE Polyethylene (thermo-plastic synthetics)
PP Polypropylene (partial crystalline thermo-plastic synthetics)
PVC PolyVinylChlorid
PVDF Polyvinylidene fluoride (opaque, partial crystalline thermo-plastic fluorine syn-
thetics)
APR Accident Prevention Regulations
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81. General information
1.7 Location of objects in the room
The spatial information about locations of objects in the room in relation to the BSM 450
always refer to the image below.
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1. General information 9
1.8 Labelling on the machine
Symbol Attachment location Meaning
Saw bow (near the saw
band)
Warning of severance- and
cut injury caused by saw
band
Saw bow (near the opti-
cal cut indicator,
optional)
Warning of laser beams
Switchboard cabinet
Control panel, electrical
components
Warning of dangerous elec-
trical voltage when open-
ing the door of the
switchboard cabinet or the
control panel casing
machine frame Type label and CE mark-
ing of the BSM 450
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2. Safety instructions 11
2. Safety instructions
Repair, set-up, maintenance and cleaning work of the machine do only when the drive is
switched off and the machine is at a standstill (switch off the main switch and secure
against re-activation).
The instructions regarding operation, assembly, maintenance, repair, faults etc. must be strictly
adhered to in order to avoid danger and to avoid damage. In addition, the machine may only be
operated, maintained and repaired by persons which have been familiar with the machine and
have been informed of the dangers. The relevant accident prevention regulations as well as the
other generally accepted safety, occupational medical and environmental regulations must be
observed. Persons under the age of 18 must not be employed on the machine.
The workplace must be designed and maintained in such a way that safe work is possible. The
work area must be kept free of obstacles (obstacles).
The machine must have a safe stand.
Adequate lighting is to be provided at the workplace.
For work, a flat and non-sloping area with sufficient freedom of movement is required.
Work on the electrical system may only be carried out by a qualified electrician.
Wearing safety equipment is described below for the operator.
.
2.1 Behaviour in case of emergency
Warning!
Running saw band may injure the operator!
The saw band has a delayed stop-time of 4 seconds.
Wait after switching off machine at the main switch until the saw band stands
still, before approaching the saw band area.
How to shutdown the machine in an emergency:
1) Turn off the machine with the main switch on the machine's control box (see Chapter 1.1 on
p.1).
2) Call for an authorised person who can discover the reason for the emergency and fix the prob-
lem.
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12 2. Safety instructions
2.2 Follow the operating manual
lCarefully read this operating manual before using the machine for the first time.
lFamiliarize yourself well with all safety instructions contained therein and observe these
at all times when working with the machine.
lAlways keep the operating instructions on hand near the machine.
lIf the machine is transported to a new location, give these instructions to the new oper-
ator.
2.3 Usage according to regulations
The machine is built according to the state of the art and the recognized safety rules. However,
their use may result in dangers to life and limb of the user or third parties, or damage to the
machine or other property.
The BSM 450 is exclusively designed for sawing pipes with the properties and dimensions out-
lined in this operating manual (see Chapter 1.1 on p.1). Proper usage also includes:
lObserving all guidelines from the operating manual and
lAdhering to maintenance intervals
The BSM 450 is exclusively intended for usage in industry, craft and trade. It is not intended for
private usage.
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2. Safety instructions 13
2.4 Reasonably foreseeable misuse
Any use other than those specified under "Use according to the intended use" or use beyond
this is considered to be unauthorized and is prohibited.
Any other use need a consultation with the manufacturer.
The BSM 450 may not be -
loperated by more than one person (exceptions are described in the respective context);
loperated with deactivated safety button when the operator has not implemented the appro-
priate protective measures (e.g. safety fence) to keep the hazard area clear of people dur-
ing operation;
loperated with deactivated safety button without operator supervision (with automatic saw
feed);
loperated when not all protective equipment are available or fully functional:
loperated when malfunction and defects have not been repaired:
lmodified or changed;
loperated in an explosive atmosphere;
loperated in a dusty environment without appropriate ventilation;
lbe operated outdoors but only in inside rooms.
Furthermore, it is also not permissible to -
lmodify the performance or the rotational speed of the motors;
lbypass the safety button, the end switch, the control elements or other control com-
ponents;
lsaw materials that are not intended for the machine BSM 450 as e.g. wood or metal;
lwork on the machine without the personal protective gear prescribed in this operating
manual.
lwork on the machine with influence of alcohol, drugs and/or medicines.
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14 2. Safety instructions
2.5 Personnel requirements
The BSM 450 may only be operated by trained personnel whom the operator has authorised.
Personnel who are still learning how to work with the machine or apprentices may only operate
it under the constant supervision of an instructed person.
The operator undertakes to have only persons working on the machine who have read the oper-
ating instructions (in particular safety and warning instructions), and have confirmed this by sign-
ing them.
Instructed person
A person who is at least 18 years old and has been sufficiently instructed or
supervised by a trained employee and is therefore able to recognize risks and
avoid hazards.
Authorised person
lPerson who has a reliable understanding of safety-related technological
issues due to professional expertise acquired through training, experience
and recent professional activities
lThe authorised person must have knowledge of state-of-the-art technology
for the tasks to be executed and recognise hazards; he must also maintain
this state of expertise.
Warning!
Electrocution hazard!
Only professional electricians may perform work on the machine's electrical
equipment according to the electro-technological regulations.
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2. Safety instructions 15
Thefollowing table shows the personnel that is allowed to work with the machine in a par-
ticular life-phase the qualifications that this person must possess.
Life-phase Instructed person Authorised person
Transport – +
Installation – +
Activation – +
Operation + +
Malfunction search + +
Maintenance + +
Storage – +
Deactivation – +
Dismantling – +
Disposal – +
Attention!
We would like to explicitly state that any kind of repair work on our equipment or
machines shall exclusively be performed by suitably trained and qualified per-
sonnel.
This includes all mechanical, pneumatic, and electrical work as well as inter-
vention with the software or control system of the machine.
Arising damage on machine-parts, products or even personal injury will be
rejected on non-observance.
2.6 Informal safety measures
lAlways keep the operating instructions on hand near the machine.
lIn addition to this operating manual, adhere to general and local accident prevention- and
environmental protection regulations.
lEnsure that all safety instructions and danger notices attached to the machine (see Chap.
1.8 on p. 9) are legible and replace them if necessary.
2.7 Properly functioning of protective devices
All protective devices must be installed and function properly before starting up the machine
(see Chap. 7.2 on p. 37).
Protective devices may be removed for repair work -
lafter the machine is idle and
land after the machine has been secured against re-activation (e.g. locking the main
switch).
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16 2. Safety instructions
2.8 Organizational measures
The proprietor of the BSM 450 is obligated to provide the required personal protective equip-
ment. The personal protective equipment includes:
lWork clothing
lHearing protection
lSafety glasses
lProtective gloves
lProtective helmet
lProtective shoes
lLifting device for loading and unloading of pipes to be
sawed
lClimbing aid for maintenance
Do not wear loose clothing, bracelets, necklaces or other objects that could get caught in the
moving parts of the machine.
Furthermore, the proprietor must ensure the regular examination of all existing safety equipment
(see Chapter 1.1 on p.1).
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2. Safety instructions 17
2.9 Other hazards
In the following you will find the overridingly valid safety instructions that are relevant for sev-
eral of the BSM 450 life phases. Specific safety instructions are listed in the relevant sections of
this operating manual.
2.9.1 Fire hazard
Warning!
Fire hazard due to plastic waste
lKeep ignition sources away from the work area.
lDo not smoke in the work area.
lEnsure that no open fire ignites in the work area.
Fire protection
lNever use water to extinguish a fire source; always use sand, carbon dioxide or powder.
lIt is imperative to turn off the machine at the main switch or disconnect the power supply
before extinguishing a fire source.
2.9.2 Electrical hazards
Warning!
Directly or indirectly touching live parts may result in electrocution.
lTurn off the main switch before opening the door of the switchboard cab-
inet.
lPull the power plug or deactivate the power supply before working on elec-
trical components.
lElectrical components are not protected against spray water. The proprietor
must implement appropriate protective measures.
2.9.3 Laser radiation (special equipment)
Information!
Important Informations about the Laser!
lThe used laser is a laser class 1 according to DIN EN 60825-1:2008-05.
The accessible laser radiation is harmless.
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18 2. Safety instructions
2.9.4 Mechanical hazards
Danger!
Running saw band may cause serious severance injury!
Descending saw bow may pinch the operator!
lThe machine may only be operated by one person.
lBefore running the saw band or lowering the saw bow, the operator must
ensure that the work area is clear.
lWhen starting the work process make absolutely sure that no body parts
(arms, hands, etc.) are within the danger area.
Danger!
Danger of crushing during operation of the machine!
Crushing of limbs when pulling down the saw bow.
When starting the work process make absolutely sure that no body parts (arms,
hands, etc.) are within the danger area.
2.9.5 Heat hazards
Attention!
After sawing the hot saw band may burn the operator!
Wear protective gloves during repair work or allow the saw band to cool down
before touching it.
2.9.6 Environmental hazards
Attention!
Plastic waste and used saw bands contaminate the environment!
Dispose of all shavings, plastic waste and used saw bands according to locally
applicable legal stipulations.
BSM 450