Tool Shed TSMS09 User manual

MITRE SAW COMPOUND
SLIDING
300
mm
TSMS0
9
www.thetoolshed.co.nz

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PRODUCT DETAILS
PRODUCT
MODEL NO.
ToolShed Mitre Saw Compound
Sliding
300
mm 1700W
TSMS09
D
ISTRIBUTED BY
NOTE:
This manual is only for your reference. Due to the continuous improvement of the ToolShed
products, changes may be made at any time without obligation or notice.
WARRANTY
This product may be covered under the ToolShed warranty. For more information see our Terms
& Conditions at www.thetoolshed.co.nz

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C O N T E N T S:
Product Details ....................................................................................................................................... 2
Specifications .......................................................................................................................................... 4
Identification .......................................................................................................................................... 5
Safety Information ................................................................................................................................. 6
Figures ................................................................................................................................................... 11
Before Starting ..................................................................................................................................... 16
Attachment & Operation ..................................................................................................................... 17
Transport .............................................................................................................................................. 21
Maintenance ......................................................................................................................................... 22
Parts List ............................................................................................................................................... 23

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SPECIFICATIONS
Motor 230V / 50Hz
Power 1700W
Idle Speed 3800min-1
Carbide Saw Blade Ø 305 x Ø 25.4
Number of Teeth 40
Mitre Range -45° / 0° / +45°
Bevel Cut Range 0° - 45° to the left
Cutting Capacity
0° x 90° 330 x 105mm
0° x 45°
230 x 105mm
45° x 0°
330 x 60mm
45° x 45°
230 x
60mm
Weight
24.56kg
Laser Class
2
Wavelength of Laser
650nm

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IDENTIFICATION
1
Motor
2
Sliding Rails
3
Back Fence
4 Handle
5 Blade Guard
6 Extension Tables
7 Adjustment Handle

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IMPORTANT INFORMATION
GENERAL SAFETY GUIDELINES
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. Failure to follow
instructions and warnings could lead to serious injury, electric shock, or fire. Save ALL warnings
and instructions for future reference.
WORK AREA SAFETY
- Ensure that your work area is kept well-lit and clean. Lack of visibility and clutter greatly
increase the risk of accident.
- Keep bystanders and children clear when operating a power tool or machine. They can
cause distraction or risk injury themselves.
- Ensure you are not operating the power tool or machinery in the presence of flammable
gases, dust, liquids, or anything that creates an explosive atmosphere. Power tools and
machinery can create sparks which can lead to ignition in these environments.
PERSONAL SAFETY
- Always wear personal protective equipment. Eye protection, ear protection, dust masks
and other protective equipment will help to reduce the risk of personal injury.
- Dress appropriately. Do NOT wear jewellery or loose clothing that can get caught in
moving parts. Keep hair, loose clothing, jewellery, and anything else that could be of risk
away from moving parts or they could be caught.
- Always remain alert and do NOT operate the power tool or machinery under the
influences of any substances (drugs, medication, alcohol). Losing focus could lead to injury
while operating power tools and machinery.
- Always keep proper footing and balance. Overreaching can lead to slipping and falling
which can result in injury.
- Ensure the power switch is in the off position before connecting any battery or power
source to the power tool or machinery. This can lead to accidents as tools and machinery
can fire suddenly when it is not expected and lead to accident.
- Use all provided dust collection and extraction attachments if included. This with the use
of dust masks can help keep you safe from dust and keep your work site clear while working.
- Ensure loose parts such as a wrench or adjusting key are removed before starting the
power tool or machinery. Failure to remove these can result in serious injury.

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ELECTRICAL SAFETY
- Do NOT use the power tool or machinery in raining conditions or wet areas where the
power tool or machinery could get wet. Water in the power tool or machinery can lead to
electric shock.
- Only use the power tool or machinery when the plug correctly matches the power outlet.
Modifying plugs greatly increases the risk of electric shock.
- Keep the power cord away from anything that could damage it such as sharp edges,
moving parts or heat. A damaged power cord increases the risk of electric shock.
- Only operate outdoors with the use of an outdoor extension lead. Not all extension leads
are suited to outdoor use and using one which is not can greatly increase the risk of electric
shock.
- Avoid body contact with grounded or earthed surfaces. Surfaces such as radiators, ranges,
pipes, and refrigerators can increase the risk of electric shock due to your body being
earthed or grounded.
POWER TOOL AND MACHINERY USE AND CARE
- Use the correct tool for the job. Forcing a tool to do a job it was not designed for increases
the risk of accident or injury.
- Disconnect power tools and machinery from power or remove batteries before storing
tools and machinery or making any changes or adjustments to them. This reduces or
removes the risk of the power tool or machinery accidentally firing which can help prevent
injury or accident.
- Check the power tool for damage or any condition that could affect the way the tool or
machine works. An unrepaired tool or machine can lead to accident and injury. Only have
your tool or machine repaired with genuine parts from The ToolShed.
- Only use the power tool and machinery with genuine parts or accessories that are
designed to be used with the power tool and machinery. Failure to do so could result in
accident, injury, or damage to your tool or machinery.
- Store your tools or machinery out of reach of children and away from untrained personnel
when not in use. Use by somebody untrained or a child could lead to accident or serious
injury.
SERVICE
- Have your tools and machinery serviced at The ToolShed with ToolShed replacement
parts. This will ensure that the safety of the power tool or machine is maintained.

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ADDITIONAL SAFETY FOR MITRE SAWS
- Mitre saws are intended to cut wood or wood-like products and they cannot be used with
abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive
dust causes moving parts such as the lower guard to jam. Sparks from abrasive cutting will
burn the lower guard, the kerf insert, and other plastic parts.
- Use clamps to support the workpiece whenever possible. If supporting the workpiece by
hand, you must always keep your hand at least 100mm from either side of the saw blade.
Do not use this saw to cut pieces that are too small to be securely clamped or held by
hand. If your hand is placed too close to the saw blade, there is an increased risk of injury
from blade contact.
- The workpiece must be stationary and clamped or held against both the fence and the
table. Do not feed the workpiece into the blade or cut “freehand” in any way.
Unrestrained or moving workpieces could be thrown at high speeds, causing injury.
- Push the saw through the workpiece. Do not pull the saw through the workpiece. To make
a cut, raise the saw head and pull it out over the workpiece without cutting. Start the
motor, press the saw head down, and push the saw head through the workpiece. Cutting
on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and
violently throw the blade assembly towards the operator.
- Never cross your hand over the intended line of cutting either in front or behind the saw
blade. Supporting the workpiece “cross handed” i.e., holding the work piece to the right of
the saw blade with your left hand or vice versa is very dangerous.
- Do not reach behind the fence with either hand closer than 100mm from either side of the
saw blade, to remove wood scraps, or for any other reason while the blade is spinning. The
proximity of the spinning saw blade to your hand may not be obvious and you may be
seriously injured.
- Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with
the outside bowed face towards the fence. Always make certain that there is no gap
between the workpiece, fence, and table along the line of the cut. Bent or warped
workpieces can twist or shift and may cause binding on the spinning saw blade while cutting.
There should be no nails or foreign objects in the workpiece.
- Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the
workpiece. Small debris or loose pieces of wood or other objects that contact the revolving
blade can be thrown at high speed.
- Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately
clamped or braced and may bind on the blade or shift during cutting.
- Ensure the mitre saw is mounted or placed on a level, firm work surface before use. A level
and firm work service reduces the risk of the mitre saw becoming unstable.
- Plan your work. Every time you change the bevel or mitre angle setting, make sure the
adjustable fence is set correctly to support the workpiece and will not interfere with the
blade or the guarding system. Without turning the tool “ON” and with no workpiece on the
table, move the saw blade through a complete simulated cut to assure there will be no
interference or danger of cutting the fence.
- Provide adequate support such as table extensions, sawhorses, etc. for a workpiece that is
wider or longer than the tabletop. Workpieces longer or wider than the mitre saw table can
tip if not securely supported. If the cut-off piece or workpiece tips, it can lift the lower guard
or be thrown by the spinning blade.

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- Do not use another person as a substitute for a table extension or as additional support.
Unstable support for the workpiece can cause the blade to bind or the workpiece to shift
during the cutting operation pulling you and the helper into the spinning blade.
- The cut-off piece must not be jammed or pressed by any means against the spinning blade.
If confined, i.e. using length stops, the cut-off piece could get wedged against the blade and
thrown violently.
- Always use a clamp or a fixture designed to properly support round material such as rods
or tubing. Rods tend to roll while being cut, causing the blade to “bite” and pull the work
with your hand into the blade.
- Let the blade reach full speed before contacting the workpiece. This will reduce the risk of
the workpiece being thrown.
- If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving
parts to stop and disconnect the plug from the power source. Then work to free the
jammed material. Continued sawing with a jammed workpiece could cause loss of control or
damage to the mitre saw.
- After finishing the cut, release the switch, hold the saw head down, and wait for the blade
to stop before removing the cut-off piece. Reaching with your hand near the coasting blade
is dangerous.
- Hold the handle firmly when making an incomplete cut or when releasing the switch
before the saw head is completely in the down position. The breaking action of the saw
may cause the saw head to be suddenly pulled downward, causing a risk of injury.
HANDLING OF SAW BLADES
- Do not use damaged or deformed saw blades.
- Do not use any insertion tools with cracks. Sort out cracked insertion tools. Repairs are not
permitted.
- Do not use saw blades made of high-speed steel.
- Check the condition of the saw blades before using the crosscut, drag, and mitre saw.
- Make sure that a suitable saw blade for the material to be cut is selected.
- Only use saw blades for which the maximum permissible speed is not lower than the
maximum spindle speed of the crosscut, drag, and mitre saw, and which are suitable for the
material to be cut.
- Observe the saw blade direction of rotation.
- Clean grease, oil, and water off the clamping surfaces.
- Do not use any loose reducing rings or bushes for the reducing of holes on the saw blade.
- Make sure that fixed reducer rings for securing the insertion tool have the same diameter
and have at least 1/3 of the cutting diameter.
- Make sure that fixed reducer rings are parallel to each other.
- Prior to use of insertion tools, make sure that all protective devices are properly fastened.
- Only use saw blade diameters in accordance with the markings on the saw.
- Use additional workpiece supports, if required, for workpiece stability.
- Workpiece support extensions must always be secured and used during work.
- Replace the table inserts when worn.
- Avoid overheating of the saw teeth. If teeth overheat, stop the saw, and do not use again
until it has cooled down.
- When sawing plastic, use the appropriate blade and avoid melting the plastic.

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Protect yourself and your environment from accidents using suitable precautionary measures.
- Do not look directly into the laser beam with unprotected eyes.
- Never look into the path of the beam.
- Never point the laser beam towards reflecting surfaces and persons or animals. Even a laser
beam with a low output can cause damage to the eyes.
- Never open the laser module. Unexpected exposure to the beam can occur.
- The laser may not be replaced with a different type of laser.
INTENDED USE
The crosscut, drag, and mitre saw is designed to crosscut wood and plastic respective of the
machine’s size. The saw is not designed for cutting firewood.
The equipment is only to be used for its prescribed purpose. Any other use is deemed to be a case of
misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any
kind caused as a result of this.

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LAYOUT – Fig. 1-17
1 Handle
2 ON/OFF switch
3 Lock switch
4 Saw shaft lock
5 Machine head
6 Moveable blade guard
7 Saw blade
8 Clamping device
9 Workpiece support
10
Locking screw for
workpiece support
11
Table insert
12
Indexed position lever
13
Locking lever
14
Pointer
15
Scale
16 Turntable
17 Fixed saw table
18 Stop rail
19 Scale
20 Pointer
21 Sawdust bag
22 Locking screw
22a Safety bolt
23 Locking screw for drag guide
24
Fastening bolt
25
Drag guide
26 Screw for cutting depth limiter
27 Stop for cutting depth limiter
28 Moveable stop rail
29 Set screw for moveable stop rail
30 Adjustment screw (90°)
31 Adjustment screw
32 Flange screw
33 Outer flange
34
Laser/LED
35
ON/OFF switch for laser
36
Screw
37
Inner flange
A 90° stop angle (not supplied)
B 45° stop angle (not supplied)
C
Hexagonal key

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BEFORE STARTING THE EQUIPMENT
- Open the packaging and remove the saw carefully.
- Remove the packaging material as well as the packaging and transport bracing (if available).
- Check the tool and accessory parts for transport damage.
- If possible, store the packaging until the warranty period has expired.
- The equipment must be set up where it can stand securely, i.e. it should be bolted to a
workbench, a universal base frame, or similar. Use the holes in the frame of the machine.
- All covers and safety devices have to be properly fitted before the equipment is switch on.
- It must be possible for the blade to run freely.
- When working with wood that has been processed, watch out for foreign bodies such as
screws and nails.
- Before you press the ON/OFF switch, check that the saw blade is fitted correctly. Moving
parts must run smoothly.

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ATTACHMENT & OPERATION
Attaching the Saw (Fig. 1-6)
- To adjust the rotary table (16), push the locking lever (13) downwards and pull the lower
indexed position lever (12) upwards with your index finger.
- Rotate the rotary table (16) and pointer (14) to the desired angle on the scale (15) and lock
in place by folding up the locking lever (13).
- Pressing the machine head (5) lightly downwards and removing the locking bolt (24) from
the motor bracket at the same time disengages the saw from the lowest position.
- It is possible to secure the clamping device (8) to the left or right on the stationery saw
bench (17).
- Attach the workpiece supports (9) to the fixed saw table (17) as shown in figure 6a, b, c and
push all the way through. Secure the shafts with the retaining springs to prevent them from
slipping out accidentally. Then, fasten in the desired position with the screw (10).
- It is possible to tilt the machine head (5) a max. 45° to the left by loosening the set screw
(22). To tilt the machine head (5) to the right, to a max. of 45°, the safety bolt (22a) must be
loosened.
Precision Adjustment of the Stop for Crosscut 90° (Fig. 3, 5, 16)
No stop angle included.
- Lower the machine head (5) and secure using the locking bolt (24).
- Loosen the set screw (22).
- Position the angle stop (a) between the saw blade (7) and the rotary table (16).
- Slacken the counter nut (d). Adjust the adjusting screw (30) until the angle between the saw
blade (7) and rotary table (16) is 90°.
- Retighten the counter nut (d) to secure this setting.
- Subsequently check the position of the angle indicator. If necessary, loosen the pointer (20)
using a Philips screwdriver. Set to position 0° on the angle scale (19) and re-tighten the
retaining screw.
Precision Adjustment of the Stop for Mitre Cut 45° (Fig. 1, 3, 5, 17)
No stop angle included.
- Lower the machine head (5) and secure using the locking bolt (24).
- Fix the rotary table (16) in the 0° position.
- Loosen the set screw (22) and use the handle (1) to angle the machine head (5) 45° to the
left.
- 45° - position angle stop (b) between the saw blade (7) and rotary table (16).
- Slacken the counter nut (c). Adjust the adjusting screw (31) until the angle between the saw
blade (7) and rotary table (16) is precisely 45°.
- Re-tighten the counter nut (d) to secure this setting.

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Cross Cut 90° and Turntable 0° (Fig. 1, 2, 6, 7)
In the case of cutting widths up to approximately 100mm, it is possible to fix the traction function of
the saw with the set screw (23) in the rear position. In this position, the machine can be operated in
cross cutting mode. If the cutting width is over 100mm then it is necessary to ensure that the set
screw (23) is loose, and the machine head (5) can move.
Attention: For 90° mitre cuts, the movable stop rail (28) must be fixed in the inner position.
- Open the set screw (29) on the moveable stop rail (28) and push the moveable stop rail (28)
inwards.
- The moveable stop rail (28) must be locked in a position far enough from the inner position
that the distance between the stop rail (28) and the saw blade (7) is no more than 5mm.
- Before making the cut, check that no collision could occur between the stop rail (28) and the
saw blade (7).
- Tighten the set screw (29) again.
- Move the machine head (5) to its upper position.
- Use the handle (1) to push back the machine head (5) and fix it in this position of required
(dependent on the cutting width).
- Place the piece of wood to be cut at the stop rail (18) and on the turntable (16).
- Lock the material with the clamping device (8) on the fixed saw table (16) to prevent the
material from moving during the cutting operation.
- Release the lock switch (3) and press the ON/OFF switch (2) to start the motor.
- With the drag guide (23) fixed in place:
Use the handle (1) to move the machine head (5) steadily and with light pressure
downwards until the saw blade (7) has completely cut through the workpiece.
- With the drag guide (23) not fixed in place:
Pull the machine head (5) all the way to the front. Lower the handle (1) to the very bottom
by applying steady and light downward pressure. Now push the machine head (5) slowly and
steadily to the very back until the saw blade (7) has completely cut through the workpiece.
- When the cutting operation is completed, move the machine head (5) back to its upper
(home) position and release the ON/OFF button (2).
Attention: The mitre saw executes and upward stroke automatically due to the return spring, i.e. do
not release the handle (1) after completing the cut. Instead, allow the machine head to move
upwards slowly whilst applying light counter pressure.

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Cross Cut 90° and Turntable 0° - 45° (Fig. 1, 6, 7)
The crosscut saw can be used to make crosscuts of 0° -45° to the left and 0 -45° to the right in
relation to the stop rail.
Attention: For bevel cuts, (inclined saw head), the moveable stop rail (28) must be fixed in the outer
position.
- Open the set screw (29) on the moveable stop rail (28) and push the movable stop rail (28)
outwards.
- The moveable stop rail (28) must be locked in a position far enough from the inner position
that the distance between the stop rail (28) and the saw blade (7) is no more than 5mm.
- Before making the cut, check that no collision could occur between the stop rail (28) and the
saw blade (7).
- Tighten the set screw (29) again.
- Use the handle (13) to adjust the rotary table (16) to the desired angle. The pointer (14) on
the rotary table (16) must match the desired angle on the scale (15) on the fixed saw table
(17).
- Tilt the locking lever (13) back up again to fix the rotary table (16) in place.
Mitre Cut 0° -45° and Turntable 0° (Fig. 1, 2, 6, 8)
The crosscut saw can be used to make mitre cuts of 0° -45° in relation to the work face.
Attention: To make mitre cuts (inclined saw head), the adjustable stop rail (28) must be fixed at the
outer position.
- Open the locking lever (29) for the adjustable stop rail (28) and push the adjustable stop rail
outwards.
- The adjustable stop rail (28) must be fixed far enough in front of the innermost position that
the distance between the stop rail (28) and the saw blade (7) amounts to a maximum of
5mm.
- Before making a cut, check the stop rail (28) and the saw blade (7) cannot collide.
- Secure the locking lever (29) again.
- Move the machine head (5) to the top position.
- Fix the rotary table (16) in the 0° position.
- Loosen the set screw (22) and use the handle (1) to angle the machine head (5) to the left,
until the pointer (20), indicates the desired angle measurement of the scale (19).
- Re-tighten the fixing screw (22).

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Mitre Cut 0° - 45° and Turntable 0°-45° (Fig. 1, 2, 6, 9)
The crosscut saw can be used to make mitre cuts to the left and right of 0° - 45° in relation to the
work face and, at the same time, 0° - 45° to the left or 0° - 45° to the right in relation to the stop rail
(double mitre cut).
Attention: To make mitre cuts (inclined saw head), the adjustable stop rail (28) must be fixed at the
outer position.
- Open the locking lever (29) for the adjustable stop rail (28) and push the adjustable stop rail
outwards.
- The adjustable stop rail (28) must be fixed far enough in front of the innermost position that
the distance between the stop rial (28) and the saw blade (7) amounts to a maximum of
5mm.
- Before making a cut, check that the stop rail (28) and the saw blade (7) cannot collide.
- Secure the locking lever (29) again.
- Move the machine head (5) to its upper position.
- Release the rotary table (16) by loosening the set screw (26).
- Using the handle (13), set the rotary table (16) to the desired angle.
- Re-tighten the set screw (26) in order to secure the rotary table.
- Undo the locking screw (22) and use the handle (1) to tilt the machine head (5) to the left
until it coincides with the required angle value.
- Re-tighten the fixing screw (22).
Limiting the Cutting Depth (Fig. 3)
- The cutting depth can be infinitely adjusted using the screw (26). To do this, loosen the
knurled nut on the screw (26). Turn the screw (26) in or out to set the required cutting depth
then re-tighten the knurled nut on the screw (26).
- Check the setting by completing a test cut.
Sawdust Bag (Fig. 2)
- The saw is equipped with a debris bag (21) for sawdust and chips.
- Squeeze together the metal ring on the dust bag and attach it to the outlet opening in the
motor area.
- The debris bag (21) can be emptied by means of a zipper at the bottom.