CleanMaster 100-041-017 Product manual

MNL
5000
5
Rev. 00(02-03)
Express Multi Surface
Carpet and Upholstery Cleaner
Model No.:
100-041-017
12 galMulti Surface Cleaner
CLEANMASTER
11015 47TH AVENUE WEST
MUKILTEO WA 98275 U.S.A.
FAX: 1-800-426-4225
Website: http://www.cleanmaster.com
CUSTOMER SERVICE: 1-425-775-7276
Operator and Parts Manual

Mnl50005(02-03)2
Please fill out at time of installation for future reference.
Model No.-____________________________________
Install. Date-___________________________________
Serial No.-____________________________________
OPERATION
This manual is furnished with each new model. It
provides necessary operation and maintenance
instructions and an illustrated parts list.
Read this manual completely and understand the
machine before operating or servicing it.
Use the illustrated Parts Lists to order parts. Before
ordering parts or supplies, be sure to have your
machine model number and serial number handy.
Parts and supplies may be ordered by phone or mail
from any authorized parts and service center or
distributor.
This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:
The machine is operated with reasonable care.
The machine is maintained regularly –per the
maintenance instructions provided.
The machine is maintained with manufacturer
supplied or equivalent parts.
MACHINE DATA
©CleanMaster Printed in U.S.A.
CleanMaster is a registered United States trademark
BEFORE STARTING
INSTALL VENT PLUG IN GEAR CASE VENT
HOLE. FAILURE TO DO SO WILL DAMAGE GEAR
CASE SEAL.
TABLE OF CONTENTS
SAFETY PRECAUTIONS .............................. 3
MACHINE COMPONENTS............................ 4
MACHINE SETUP......................................... 4
MACHINE OPERATION ................................ 5
DRAINING TANKS ....................................... 7
FREEZE PROTECTION ................................ 7
MACHINE MAINTENANCE........................... 8
STORING MACHINE..................................... 10
RECOMMENDED STOCK ITEMS.................. 10
TROUBLE SHOOTING.................................. 11
SPECIFICATIONS ........................................ 12
ELECTRICAL DIAGRAM .............................. 13
PARTS LIST................................................. 11
OPTIONS ..................................................... 20
WARRANTY POLICY.................................... 22

Mnl50005(02-03)3
OPERATION
SAFETY PRECAUTIONS
This machine is intended for commercial use. It is
designed to wet clean carpet and upholstery in an
indoor environment and is not constructed for any
other use. Use only recommended cleaning solutions
and accessory tools.
All operators must read, understand and practice the
following safety precautions.
The following safety-alert symbols are used throughout
this manual as indicated in their description:
WARNING: To warn of hazards or unsafe
practices which could result in severe personal
injury or death.
FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.
The following information signals potentially dangerous
conditions to the operator or equipment.
FOR SAFETY:
1. Do not operate machine:
–Unless trained and authorized.
–Unless operator manual is read and
understood.
–In flammable or explosive areas.
–With damaged cord or plug.
–If not in proper operating condition.
–Unless cord is properly grounded.
–In outdoor areas.
–In standing water.
–With the use of an extension cord.
2. Before operating machine:
–Make sure all safety devices are in place
and operate properly.
3. When using machine:
–Do not run machine over cord.
–Do not pull machine by plug or cord.
–Do not pull cord around sharp edges or
corners.
–Do not unplug by pulling on cord.
–Do not stretch cord.
–Do not handle plugs with wet hands.
–Keep cord away from heated surfaces.
–Report machine damage or faulty operation
immediately.
–Follow mixing and handling instructions on
chemical containers.
–Connect hoses before turning on pump.
–Be sure chemicals are safe and non-toxic.
4. Before leaving or servicing machine:
–Turn off machine.
–Unplug cord from wall outlet.
5. When servicing machine:
–Unplug cord from wall outlet.
–Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
–Use manufacturer supplied or approved
replacement parts.
WARNING: Hazardous Voltage. Shock or
electrocution can result. Always unplug machine
before servicing.
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
WARNING: Flammable materials or reactive
metals can cause an explosion or fire. Do not use
machine for extraction of these materials.
WARNING: Hot solutions up to 88°C (190°F).
Do not touch with any part of the body. Use
thermometer to gauge temperature.
WARNING: Contents of solution hoses may
be under pressure even after pump is off.
GROUNDING INSTRUCTIONS
Machine must be grounded. If it should
malfunction or breakdown, grounding provides a
path of least resistance for electrical current to
reduce the risk of electrical shock. This machine is
equipped with a cord having an equipment-
grounding connector and grounding plug. The
plug must be plugged into an appropriate outlet
that is properly installed in accordance with all
local codes and ordinances. Do not remove
ground pin; if missing, replace plug before use.
International models will have different cord ends.
GROUNDED OUTLET
(3 HOLE)
GROUNDING
PIN

Mnl50005(02-03)4
OPERATION
MACHINE COMPONENTS
1. Recovery Tank
2. Solution Tank
3. Recovery Tank Lid
4. Solution Tank Lid
5. Star Assembly
6. Power Cord Connector
7. Solution Tank Coupler to Base
8. Squeegee connection loop
9. Recovery Tank Drain
10. Solution Hose Connector
MACHINE SETUP
1. Carefully check carton for signs of damage.
Report damages at once to carrier. The machine
is shipped fully assembled and is ready for use.
2. Attach head appropriate for surface to be cleaned
(Figure1). Spindle has a left hand thread. Turn
counterclockwise when installing.
3. Using a clean bucket or hose, fill solution tank
with 45liters (12gallons) of hot water, 60°C
(140°F) maximum.
Note: Before installing carpet cleaning head, refer
to page 9 for lubrication instructions.
WARNING: Flammable materials can cause an
explosion or fire. Do not use flammable materials
in tank(s).
4. Add a recommended cleaning chemical.
FOR SAFETY: When using machine, follow
mixing and handling instructions on chemical
containers.
5. To clean, lower head by depressing lever behind
large right wheel (Figure 2). When transporting
machine, raise head again by lifting handle in
front of head.
Fig. 1
Fig. 2
4
3
6
9
8
2
10
1
5
7

Mnl50005(02-03)5
OPERATION
ATTENTION: If using powdered cleaning
chemicals, mix prior to adding to solution tank.
NOTE: Prespraying carpet prior to cleaning will
enhance the overall cleaning results.
6. Plug machine’s power cord into grounded wall
outlet. (Figure 3).
FOR SAFETY: Do not operate machine unless
cord is properly grounded.
FOR SAFETY: Do not operate machine with the
use of an extension cord.
7. Secure recovery tank lid in place.
MACHINE OPERATION -WAND
FOR SAFETY: Do not operate machine unless
operator manual is read and understood.
PRE-OPERATION
1. Vacuum carpet and remove other debris with
standard vacuum.
2. Inspect power cord for damage.
3. Attach optional solution hose to quick disconnect
at the back of the machine. Disconnect vacuum
hose from right side of recovery tank and attach
optional vacuum hose in its place (Figure 4).
CLEANING CARPETS WITH WAND
1. Turn on the vacuum switch. Next, activate the
pump by turning on the “Continuous Spray”
switch (Figure 5).
Warning: Do not activate power head
switch when using a wand or accessory tool.
2. Take carpet cleaning wand in hand and squeeze
valve trigger while moving the tool in short
forward and backward strokes (Figure 6).
WHILE OPERATING WITH A WAND
1. Overlap each path by 50 mm (2 in).
Warning: Flammable materials or reactive
metals can cause an explosion or fire. Do not
pick up.
2. Periodically check for excessive foam buildup in
recovery tank. Use a recommended foam control
solution to prevent vacuum motor damage.
ATTENTION: Excessive foam buildup will not
activate the float shut-off screen.
3. Empty recovery tank every time water is added to
solution tank.
GROUNDED OUTLET
(3 hole)
GROUNDING
PIN
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Mnl50005(02-03)6
OPERATION
MACHINE OPERATION -ROTARY
CONTROLS
There are three switches installed in the dash panel
located on the main handle assembly. Place vacuum
switch in the on position.Next, turn on “Power Head”.
For solution output, activate either the “Continuous
Spray” switch or squeeze solution trigger (Figure 7).
The “power head” switch causes the rotary head to
turn.
MANEUVERABILITY
The ease of handling the Express is a direct result of
the rotary extractor head. Its natural cleaning motion
provides the “drive” for the unit. The slightest push or
pull against the handle causes the rotating head to
produce a pulling force in the forward direction or a
pushing force in the backward direction (Figure 8).
The movement of the handle causes the rotary head
to tilt and apply a slight pressure on either the left side
or the right side of the head. If the tilt angle is too
much, the vacuum seal to the carpet will break and
this will adversely affect solution recovery. There is an
adjustment knob under the machine that allows the
operator to increase or decrease this angle (Figure 9).
Turning the knob clockwise increases the amount of
tilt.
The large tires in the front and the swivel casters in
the rear of the Express allow the machine to easily
pivot and glide in and out of tight places.
CLEANING PATTERN
To achieve maximum results, move the Express with
back-and-forth motions while overlapping preceding
passes by 25 to 50 percent (Figure 10).The more
soiled the area to be cleaned, the slower the speed of
the cleaning passes. This allows the machine more
time to work. After cleaning an area approximately six
feet square, release the “momentary lever” switch or
turn off the “continuous spray” switchand make
vacuum-only “dry passes” over the area just cleaned.
This will assure maximum water removal and a faster
drying time.
WHILE OPERATING
1. Periodically check for excessive foam buildup in
recovery tank. Use a recommended foam control
solution to prevent vacuum motor damage.
Warning Flammable materials or reactive
metals can cause and explosion or fire.
Do not pick up.
2. To clean heavily soiled areas, repeat cleaning
path from a different direction.
3. Empty recovery tank every time water is added to
solution tank.
Fig. 7
Fig. 8
FORWARD
BACKWARD
Fig. 10
Fig 9

Mnl50005(02-03)7
OPERATION
CLEANING WITH ACCESSORY TOOLS
1. Attach solution and vacuum hose as described in
the “Machine Operation –Wand” section of this
manual.
2. Connect accessory tool and operate as normal
(Figure 11). Remember it is only necessary to
turn on the vacuum switch since activating it also
turns on the solution pump
NOTE: Before cleaning upholstery, always check
cleaning instructions sewn in furniture by
manufacturer.
3. After cleaning, relieve water pressure from tool
before disconnecting hose. Squeeze trigger for
five seconds after turning switches off.
DRAINING TANKS
DRAINING RECOVERY TANK
1. Turn machine off.
2. Insert supplied 45°elbow in drain valve. Place a
bucket below it and slowly pull up on the handle
(Figure 12).
3. Rinse tank with clean water and empty at the end
of the day.
FOR SAFETY: Remove all water from machine
before trying to lift it.
DRAINING SOLUTION TANK
1. Connect 3 foot utility hose to quick disconnect at
back of machine and turn on vacuum switch to
pump the water out or attach a vacuum hose and
evacuate water with vacuum motor running
(Figure 13).
FREEZE PROTECTION
Freeze protection will require the optional
accessory hose package and empty out nozzle.
1. After draining solution tank as described in step
one of the previous section (DRAINING
SOLUTION TANK), attach vacuum hose as if
preparing to clean with a wand.
2. Attach 3 foot long utility hoseto quick disconnect
at the back of the machine.
3. Place end of utility hose in end of vacuum hose
and seal with hand (Figure 14).
4. Turn on vacuum (which also turns on pump) and
continuous spray switchfor 30 seconds. This will
fill the pump and hoses with air and prevent
freezing.
Fig. 14
Fig. 13
Fig. 12
Fig. 11

Mnl50005(02-03)8
OPERATION
MACHINE MAINTENANCE
To keep machine in good working condition, simply
follow machine’s daily, weekly and monthly
maintenance procedures.
FOR SAFETY: When servicing machine, unplug
cord from wall outlet.
DAILY MAINTENANCE
(Every 4 Hours of Operation)
1. Empty and rinse out recovery tank thoroughly.
2. Remove float shut-off screen from recovery tank
and clean (Figure 15.)
3. When solution tank is empty, remove and clean
solution filter screen located at the end of the
hose inside the solution tank. When replacing, be
certain filter screen lies in the recessed pocket at
bottom of the tank. This will assure that all
solution in used from tank the next time the
machine is used.
4. Wipe off power cord and check for damage,
replace if necessary. Coil cord neatly after use.
5. Clean machine with an all purpose cleaner and
damp cloth.
6. Clean off any accumulated debris on the gearbox
shaft and inside the threaded portion of the hub
(Figure 16). An accumulation of debris around the
gearbox shaft, if not removed, may damage the
gearbox oil seal resulting in loss of oil in the
gearbox. If the gearbox is operated without oil,
severe damage may occur. (This requires
removing the cleaning head. To do this, refer to
“Repair Guide” section of this manual.)
7. Check the applicator jets in the head to ensure a
proper solution flow. A jet that sprays uneven or
that dribbles needs to be cleaned (Figure 17).
8. Twist the jet out. Turn it over. Blow out any
obstructions and reinstall the jet. Never use a
sharp solid object to dislodge an obstruction as
this will damage spray jet.
9. Rinse head assembly and cowling with fresh
water to remove debris.
FOR SAFETY: Lay machine on its right side when
cleaning. If it lieson the left side oil will grain out
of the gearbox.
10. Coat the motor shaft with lubricant before
reinstalling the cleaning head. Apply grease to
o-ring. Locate the head onto the shaft, making
sure the threads are aligned properly, and rotate
the head counterclockwise (Figure 18).
FIG. 15
FIG. 16
FIG. 17
FIG. 18

Mnl50005(02-03)9
OPERATION
WEEKLY MAINTENANCE
(Every 20 Hours of Operation)
1. Inspect vacuum hoses for holes and loose cuffs.
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
2. Inspect cord and cord grip for damage. Replace
immediately if damaged.
3. Lubricate metal shaft on recovery tank drain with
water resistant oil.
4. Run a vinegar solution of 50% vinegar and 50%
water through the system. Let sit for 15 minutes
then rinse with fresh water.
MONTHLY MAINTENANCE
(Every 80 Hours of Operation)
1. Check the oil level in the gearbox on a monthly
basis. Change the oil yearly. It is very important to
maintain the proper oil level. To check the oil
level, remove the vent plug and look into the
gearbox. Turn the “star” until the inspection hole
in the gear can be seen.
2. Set the machine so the head is sitting flat. The oil
level should go up to but not past the middle of
the gear.
3. If oil needs to be added, use quality 80-90 weight
gear oil (Figure 19). Helpful hint: When checking
the oil level in the gearbox, use a toothpick as a
dipstick. The oil level should measure 3/8” deep.
4. Remove and rinse the filter screen from the flow
control solenoid valve.
5. Change the felt seal (Figure 20). This is
recommended after every ten hours of use. (For
step by step instructions on removing the
cleaning head and seal, refer to the “Repair
Guide” section of this manual.)Always keep a
spare felt seal soaking in 30 weight oil. By
immersing the felt in oil, it will expand like a
sponge and provide sufficient seal for a good
vacuum. Place the used seal back in the oil bath
to rejuvenate. Helpful hint: An ideal container in
which to soak the spare felt seal is a commercial
tuna can. It is the right size and shape and does
not require a large amount of oil (Figure 21).
6. After placing the refreshed, oil soaked felt seal in
the hub, coat the surface with 30 weight oil.
Lightly oil the inner hub threads before
reattaching the cleaning head to the machine
(Figure 22).
7. Lubricate wheels with water resistant oil.
8. Inspect machine for water leaks and loose
hardware.
FIG. 19
FIG. 20
FIG. 21
FIG. 22

Mnl50005(02-03)10
OPERATION
QUARTERLY MAINTENANCE
(Every 250 hours of Operation)
Check vacuum motor for carbon brush wear. Replace
motor if worn to a length of 10mm (0.38”) or less.
REPAIR GUIDE
FOR SAFETY: When servicing machine, unplug
cord from wall outlet.
REMOVAL OF CLEANING HEAD
1. Unscrew the head in the same direction it turns
during operation. This is clockwise when looking
from the underside).
FOR SAFETY: Be certain machine is on its right
side. Otherwise oil will drain from the vent in the
gearbox.
2. Once the assembly is loose, spin it off by hand. If
the cleaning head is difficult to remove, use a ¾”
socket wrench on the exposed center nut.
REPLACING THE FELT SEAL
A worn or “dried out” felt will not form a proper
vacuum seal. This will impair the extraction
capabilities of the unit.
1. Remove cleaning head assembly
2. Make sure the felt is saturated with oil to insure a
proper seal.
3. Remove and reverse seal so that the “new” face
is against the hub. Note: Alternating sides will
temporarily extend the life of the felt. However,
the seal may need to be replaced.
4. Reinstall head assembly. Note: When reinstalling
the head assembly, the felt should compress
against the seal plate during the last quarter
rotation of the head. If this can not be felt, the
seal may need replacement.
STORING MACHINE
1. Before storing machine, be certain to drain and
rinse tanks of all water.
2. Store machine in a dry area in the upright position.
3. Open recovery tank lid to promote air circulation.
4. If storing in cold climate, freeze protect.
ATTENTION: Do not expose to rain. Store
indoors.
ATTENTION: If storing machine in freezing
temperatures, be sure that machine and solution
system are completely drained and dry.
RECOMMENDED STOCK ITEMS
Refer to Parts List section for recommended stock
items. Stock items are clearly identified with a bullet
preceding the parts description. See example below:
PART # DESCRIPTION QTY.
J-30. LID, DOME 1
•J-
38GRANITE TOP,SOL TANK ROTO GRANITE 1
J-
39.5GRANITE
HANDLE,WASTE TANK ROTO GRANI 1
J-39GRANITE
WASTE TANK, ROTO GRANITE 1

Mnl50005(02-03)11
OPERATION
TROUBLE SHOOTING
PROBLEM CAUSE SOLUTION
Faulty switches or wiring. Contact Service Center.
Faulty power cord. Contact Service Center.
Machine does not operate.
Building circuit breaker tripped. Reset Breaker.
Faulty switch or wiring. Contact Service Center.
Vacuum switch not turned on. Activate vacuum switch
Pump not primed. Follow freeze protection procedure if all
else fails.
Faulty solution pump motor. Contact Service Center.
Faulty pump head. Contact Service Center.
Trigger on wand not pulled. Pull Solution Trigger.
Solution pump does not operate.
Quick couplers not fully engaged. Connect quick couplers.
Loose or broken wiring. Contact Service Center.
Faulty vacuum switch. Contact Service Center.
Defective vacuum motor. Contact Service Center.
Vacuum motor does not
operate.
Worn carbon brushes. Contact Service Center.
Recovery tank drain valve open. Close valve.
Defective recovery tank lid gasket. Replace gasket.
Clogged float shut-off screen. Remove recovery tank lid and clean
screen.
Loose vacuum hose connections. Secure cuffs to hose.
Poor solution pick-up.
Defective vacuum hose. Replace hose.
Plugged spray tips. Clean or replace tips.
Improper spray tip size or spray angle. Replace with proper tips.
Worn spray tips. Replace spray tips.
Solution tank low or empty. Refill solution tank.
Uneven or no spray.
Faulty solution pump. Contact Service Center.

Mnl50005(02-03)12
OPERATION
SPECIFICATIONS
MACHINE DIMENSIONS
Model EXPRESS MULTI SURFACE CLEANER
LENGTH 1308 mm (51.5in)
WIDTH 406 mm (16in)
HEIGHT 1047.7 mm (41.25 in)
WEIGHT 71.6 Kg (158lbs)
SOLUTION TANK CAPACITY 45 L (12gal)
RECOVERY TANK CAPACITY 45L (12gal)
SOLUTION PUMP 120 V, 4.13 bar (60psi), .7A
VACUUM MOTOR –3STAGE @120 V, 10.6A, 1272 W
SEALED WATER LIFT 2718 mm (107 in)
HEAD SPEED 130 RPM
HEAD MOTOR 120V, 1/2HP, 5.6 A, 672W
TOTAL POWER CONSUMPTION 120V, 13.8 A, 1656W
POWER CORDS 1 @ 15.2m (50 ft) 3/12
DECIBEL RATING 3 METERS (10 FT) FROM
MACHINE ON CARPET <67 db(A)
1308
mm
(51.5 in)
10
47.7
mm
(41.25 in)
4
06.4
mm
(16in)
9
20.7
mm
(36.25in)

Mnl50005(02-03)13
ELECTRICAL DIAGRAM EXPRESS MULTISURFACE CLEANER
120 V WIRING DIAGRAM

Mnl50005(02-03)14
PARTS LIST EXPRESS MULTI SURFACE CLEANER
TANK GROUP

Mnl50005(02-03)15
PARTS LIST EXPRESS MULTI SURFACE CLEANER
TANK GROUP
PART # DESCRIPTION QTY.
B-09.07 6-32 X 3/8 PHXZINC 4
B-12.6 6-32 X 1 1/4 PHXZINC 3
B-14.6 NUT, 6-32 HEX ZINC NYLOK 3
B-14.9 NUT, 6-32 FOR PLASTIC 4
B-16.2 8-32 X 3/8 PHXSS 4
B-17.85 8-32 X 2 PHXZINC2
B-18.02 NUT 8-32 NYLOK, ZINC 2
B-49 NUT,BULKHEAD 3/4-16 X.225 2
C-03.02 CLAMP, HOSE 1/4" #4 1
C-05.05 FILTER, 1/4NPT 50MESH 1
C-07.7 GASKET,VAC LID EXPRESS 1
C-13.5 PLUG, HOLE NYLON .562 1
C-21.8 SPRING, .25OD X .90 SWITCH EXPRESS 1
C-26 FLOAT,VAC SHUT OFF ROTO 1
C-35.5 HOSE BARB,1 1/2XMPT W/FLA 2
C-37 INSERT,TUBE STRAIGHT CONN 3/8"NYLON 1
C-56 O-RING, 1.75 X .187 3
D-01.8OR BULK HEAD, 1/4" BRASS W/O-RING 1
D-17 90 ST ELBOW 1/4" NPT 3
F-11 Q/C 1/4" SOC BR SHUT OFF 2
G-03.19 O-RING,VITON 2-020 BLKHD 1
G-15A VLV,DMP 1 1/2MPT 4BLT BDY 1
J-48CLNMSTR LID, SOLUTION EDGE 2 GRNGRANITE CM 1
J-801 LEVER, SWITCH EXPRESS 1
J-802 PLATE, SWITCH LEVER ATTACH EXPRESS 1
PART # DESCRIPTION QTY.
J-803 LID, VAC EXPRESS 1
K-09.6 CORD 50' 12/3 SJT YELLOW W/LOCK 1
K-16.96 BUSHING,RELIEF 1/2 NPT 1
K-16.97 NUT,NYLON BUSHING REL.1/2 2
K-21.4 SWITCH, OMRON MOMENTARY SPDT SWITCH 1
K-21W SWITCH, SPST WATER RESIS 3
M-0859 BRACKET,SOLUTION HOSE RETAINER EXP 1
M-0862 PIVOT PIN,SWITCH LEVER EXPRESS 1
M-0866 PLATE, VAC LID RETAINER EXPRESS 1
M-18.2 HINDGE, SOLUTION LID EDGE 2 8.125" 1
N-30.330 PANEL,SW EXPRESS VAC SRAY PWRHD 1
SC-05.024 ELBOW, 45ST VACUUM DUMP 1
SC-05.024A ELBOW, VAC TANK ASM EXPRESS 1
SE-04/36 HOSE, 1/4 TYGON 36" EXPRESS W/QC 1
SE-04/8.5 HOSE,1/4 TYGON 8.5" 1/4MPTX1/4MPT 1
SE-06.7GRY/15.5 HOSE, 1/4SOL 15.5" 1/4MPT X 1/4MPT 1
SE-08.2/9.25 HOSE,9.25"LNG,3/8" LIQUID TIGHT TUB 1
SJ-3602GRNGNT.01 DRILLED TANK, SOL EXPRESS GRNGRNT 1
SJ-3604GRNGNT.01 DRILLED TANK, VAC EXPRESS GRNGRNT 1
SJ-3605BLK.01 HANDLE,DRLD BLK 3 SWITCH 1
SJ-43.25A VAC FILTER ASM, EXPRESS 1
SJ-803 LID, COMPLETE VAC W/GASKET EXPRESS 1
SK-09.86 CORD,PIG TAIL EXPRESS COMP 1
SM-0851 COMP UPPER HANDLE ASM,EXPRES PAINTD 1
SM-0857 COMP BRKT CORD MOUNT,EXP PAINTD 1
•RECOMMENDED STOCK ITEMS

Mnl50005(02-03)16
PARTS LIST EXPRESS MULTI SURFACE CLEANER
BASE GROUP

Mnl50005(02-03)17
PARTS LIST EXPRESS MULTI SURFACE CLEANER
BASE GROUP
PART # DESCRIPTION QTY.
B-11.2 6-32 X 3/4 FHXSS 100 DEG 3
B-14.6 NUT, 6-32 HEX ZINC NYLOK 3
B-21 10-32 X 5/16 PHXSS 1
B-24 10-32 X 3/4 PHXSS 6
B-24.1 10-32 X 3/4 PHXZINC 3
B-26.1 10-32 X 1 1/4 PHXZINC 2
B-26.7 10-32 X 1 1/2 PHXZINC 3
B-28.03 NUT, 10-32 NYLOK ZINK 11
B-29.1 WASHER,#10 SS 6
B-31.5 1/4-20 X 1/2 HEX CP 2
B-32 1/4-20 X 3/4 HEX HD CP6
B-33 1/4-20 X 1 HEX HD CP 18
B-33.08 1/4-20 X 1 1/2 HEX HD ZINC 2
B-33.45 1/4-20 X 4HEX HD CP 2
B-33.51/4-20 X 4 1/2 HEX CP 1
B-36 NUT 1/4-20 HEX CP 1
B-36.01 NUT 1/4-20 NYLOK ZINK 24
B-36.3 EYE BOLT, 1/4-20 X 2" ZINC 1
B-38.5 WASHER, 1/4 FLAT CP 24
B-39.5 WASHER, 1/4 INT. STAR 2
B-40 SET SCREW 1/4-28x3/16 SS 2
B-40.01 NUT, 1/4-28 NYLOCK ZINC 1
B-40.02 NUT, 1/4-28 ZINC 1
B-40.17 5/16-18 X 1 1/4 HEX HD SS 1
B-40.85 3/8-16 X 1 HEX HD SS 4
B-41.5 WASHER, 3/8 FLAT ZINC 4
B-41.7 WASHER, 3/8LOCK WASHER SS 2
B-41.85 NUT, 3/8-16 NYLOK ZINC 2
B-42 WASHER 9/16 x 1 1/4 FLAT 2
B-42.9 NUT, 7/16-20 JAM NUT ZINC 1
C-01.03 BEARING,BALL 2-BOLT FLANGE 3/4"BORE 1
C-01.37 BUSHING,FLANGED BRONZE.502IDX.875OD 2
C-02.4 CASTER, 4" SWIVEL 2
C-03.2 CLAMP, HOSE 2" #24 1
C-03.3 CLAMP, HOSE 2 1/4 #32 3
C-04.07 COTTER,PIN 1/8 X 1.675" STEEL 1
C-05.020 BALL JOINT ASSM 1/4-28 1
C-05.0215 ELBOW, 90 1.5 X 1.5 SS 1
C-06 GASKET, BLOWER/ARLON 1/4" 2
C-07.35 GASKET, VAC SEAL EXPRESS BASE 1
C-11.63 KNOB, HEIGTHADJUSTMENT EXPRESS 1
C-21.7 SPRING,.68OD X 1.25H EXPRESS 1
C-21.9 SPRING, .375OD X 3" TEE BAR EXPRESS 1
C-23.8 WHEEL 10" -1/2"BORE 2
C-37 INSERT,TUBE STRAIGHT CONN 3/8"NYLON 1
C-51.5 MUFFLER, FOAM EXPRESS 1
PART # DESCRIPTION QTY.
C-59 PUSHNUT FASTNER, 1/2 CAP 2
C-97 YOKE END LINKAGE,1/4-28 STEEL 1
D-04 BUSHING 3/8 X 1/4 NPT BR. 1
D-07.01 COUP 1/4 NPT X -4 SAE 2
D-15.2 45 ST ELBOW 1/4 NPT 1
D-17 90 ST ELBOW 1/4" NPT 1
D-20.03 ELBOW 90 3/8NPT X -6 SAE 1
D-41 NIPPLE, 1/4 NPT CLOSE BR 2
D-43 NIPPLE, 1/4 HEX BRASS 1
D-48.5 TEE,STREET 1/4 NPT BRASS 1
E-14 CUFF, 1 1/2SLIP X 1 1/4HOSE 1
E-14.69 CUFF,1 1/2"SLIP X 2" WIRE SUPP HOSE 1
F-09 Q/C 1/4" PLUG BR SHUT OFF 2
G-37 VALVE,VAC SHUT OFF DUAL 1
G-40 VALVE, SOLENOID 120V 1
J-46.6BLK MANFLD, BLWR INTAKE EXPRESS 1
J-47.6BLKMUF MUFFLER & PUMP MOUNT BLK EXPRESS 1
K-17.4 CLAMP,NYLON CABLE 1/4" 2
K-17.5 CLAMPS, NYLON CABLE 3/8 1
L-1600 EXPRESS HEAD ASSEMBLY COMPLETE 110V 1
M-0295 WASHER, 1.125OD X .562ID 3
M-0854.1 PLATE ASM,VAC SNGL VACEXPRESS 1
M-0856 BUSHING BLOCK,HANDLE EXPRESS 2
M-0858 BAR, CLEVIS ADJUST EXPRESS 1
M-0863 HEAD TILT ARM PLATED 1
M-0864 SLIP PLATE-ADJUST WEDGE SUPPORT EXP 1
M-0865 ADJUST, GUIDE BAR SCREW EXPRESS 1
M-31.175STANDOFF, 5.7 EDGE 3.190"3
M-93 WASHER, .219 X .625 18GA 8
SE-06.7GRY/20B HOSE, 1/4SOL 20" -4SAE X 1/8MPT 1
SE-06.7GRY/23 HOSE, 1/4SOL 23" -4SAE X 1/4FPT 1
SE-06.7GRY/35 HOSE, 1/4SOL 35" -6SAE X 1/4FPT 1
SE-10.05/52 HOSE, VAC 1.5" FLEX 52" 1
SE-12.5/3 HOSE,2"FLEX EXH 3" LONG 1
SE-12.7/36 HOSE, 2" WIRE X 36"LONG 1
SJ-13.5 COMP,DRLD & PNTED HEAD LIFT LOCK EX 1
SJ-3601BLKCM.01 BASE,DRLD 2XVAC PAR,100PSI BLK ROTO 1
SL-006 BLOWER,3STG 120V 5.7COMP # 1
SL-24 PUMP,DIAPH 60PSI 120V W/WIR&SWITCH 1
SM-0850 COMP LIFT BAR ASMBLY,EXPRESS PAINTD 1
SM-0852 COMP LOWER HANDLE ASM,EXPRES PAINTD 1
SM-0853 CMP BRKT LWR HNDL MNT,EXPRES PAINTD 1
SM-0855 COMP AXLE ASM,EXPRESS PAINTD 1
SM-0860 COMP ADJUST BAR ASM,EXPRES PAINTD 1
SM-0861 COMP ADJST GUIDE BAR ASM,EXP PAINTD 1
SR-04/.30 FOAM, MUFFLER 5.5 X 3.25 1
•RECOMMENDED STOCK ITEMS

Mnl50005(02-03)18
PARTS LIST EXPRESS MULTI SURFACE CLEANER
ROTARY HEAD ASSMEBLY
`
PARTNO DESCRIPTION QTY.
000-006-009 BASE, HIGH SPEED 1
000-052-080 NIPPLE, 1/8" X 4" BRASS 5
000-052-089 ELBOW, 1/8"BRASS FEMALE 5
000-052-276 ROTARY UNION, 1/8" NPT 1
000-052-427 BUSHING, 1/8” MPT X 1/8” FPT 5
000-057-047 GASKET, FELT HUB 1
000-059-001 GEARBOX,COMPLEATE-SPUR 1
000-064-012 HEAD, RX SKID ASSEMBLY 5
000-068-174 HOSE, 1" ID GRAY -VACUUM 5
000-076-057 JET, 110015QUICK CONNECT (JET, O-RING, BODY) 5
000-094-009 NUT, 1/4-20 S/S NYLOK 5
000-105-008 PLATE,CASTBASE -SEAL 2
000-106-014 PLUG, GEARBOX VENT 1
000-107-0201 HUB,DOUBLE THREAD RX VACUUM 1
000-107-089 STAR, STAINLESS STEEL HEAT TREATED 1
000-143-012 SCREW, 5/16-18 X 3/4" S/S HEX HD CAP SCREW 5
000-143-162 SCREW, 5/16" X 1", 1/4-20 S/S STRIPPER 5
604-052-013 RX EXPRESS III ELECTRIC MOTOR ASSEMBLY 1
604-053-003 EXPRESS VACUUM HEAD ASSEMBLY 1

Mnl50005(02-03)19
PARTS LIST
PUMP 60 PSI BREAKDOWN
`
PART # DESCRIPTION QTY.
•SL-24 PUMP,DIA 60 PSI 120V W/WIR & SW 1
•L-24.13PUMP,DIA HEAD ASM W/SWT60PSI 1
•SL-
24.136 MOTOR, 60PSI 120V W/PLUGS 1
•RECOMMENDED STOCK ITEMS
SL-24
L-24.13
SL-24.136

Mnl50005(02-03)20
OPTIONS 20258 ECONO
FLOOR TOOL
PART # DESCRIPTION QTY.
B-24.1 10-32 X 3/4 PHXZINC 1
B-26.57 10-32 X 1 3/8 PHX ZINC 1
B-28.03 NUT, 10-32 NYLOK ZINK 2
B-40.15 5/16-18 X 3/4 HEX CP 2
B-40.33 NUT 5/16-18 NYLOCK, ZINC 2
C-07.9 GRIP, FLRTOOL 1 1/2 X 6 1
D-15.2 45 ST ELBOW 1/4 NPT 1
D-41 NIPPLE, 1/4 NPT CLOSE BR 1
PART # DESCRIPTION QTY.
•F-09 Q/C 1/4" PLUG BR SHUT OFF 1
G-23 VALVE, KNGSTN STD S BND 1
•H-37 JET, 11006 E VEE BRASS 1
M-16.5 HOE HANDLE,ECONO FLRTL 1
M-16.5A "U"CLAMP,SUPP HOE HNDL EC 1
M-19.5 WAND,FLOORTOOL COMP. ECONO
1
SC-82 TRIGGER,COMP KNGSTN VALVE 1
SE-06.7/47 HOSE,1/4 SOL 47"FLRTL ECO 1
•
RECOMMENDED STOCK ITEMS
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