ClearSpan 115408 User manual

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 10.04.16
©2016 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
ClearSpan™End Framing Kit
26' Wide x 21'-9" High
Diagram shows the end framing kit with a single roll-up door.
STK# END FRAME KITS
115408 Solid End Panel
115409 14' x 14' Roll-Up Door

CLEARSPAN™END WALL FRAMING KITS
2Revision date: 10.04.16
READ THIS DOCUMENT BEFORE YOU BEGIN
Thank you for purchasing this ClearSpan™ End Framing
kit. When properly assembled and maintained, this product
will provide years of reliable service. These instructions
include helpful hints and important information needed
to safely assemble and properly maintain the end frame.
Please read these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
• Do not climb on the shelter or framing during or after
construction.
• Do not occupy shelter during high winds, tornadoes, or
hurricanes.
• Provide adequate ventilation if structure is enclosed.
• Do not store hazardous materials in shelter.
• Provide proper ingress and egress to prevent
entrapment.
WARNING: Individuals assembling this end frame are
responsible for designing and furnishing all temporary
bracing, shoring and support needed during assembly.
For safety reasons, those who are not familiar with
recognized construction methods and techniques must
seek the help of a qualified contractor.
ASSEMBLY PROCEDURE
Following instructions as presented will help ensure proper
assembly of end frame. Steps outlining assembly are as
follows:
1. Verify all parts are included in the shipment. Notify
Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin.
3. Gather the tools, bracing, ladders (and lifts), and
assistance needed for assembly.
4. Check the weather before installing end panel (if
equipped). Do not install end panels (if equipped) on a
windy or stormy day.
5. Assemble end frame.
6. Read the care and maintenance information at the end
of these instructions.
7. Complete and return all warranty information as
instructed.
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble end framing kit. Additional tools and supports
may be needed depending on the structure, location, and
application.
• Tape measure or measuring device
• Variable speed drill and impact driver (cordless with
extra batteries works best)
• Metal file and metal cutting saw
• Wrenches and impact socket set, or an adjustable
wrench
• Scissors or utility knife
• Hammers and gloves
• Adjustable pliers and self-locking pliers
• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the building
and end frame.

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 10.04.16
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all necessary
parts before you begin.
1. Unpack the shipment and place where you can easily
inventory parts. Refer to the Bill of Materials/Spec
Sheets.
2. Verify that all parts listed on Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
shelter diagrams for clarification, or contact Customer
Service.
NOTE: At this time, you do not need to open plastic
bags containing smaller parts such as fasteners and
clamps.
QUICK START GUIDE
For a quick overview of the end frame and its components,
consult the Quick Start section at the back of this guide.
Space below is reserved for customer notes.

CLEARSPAN™END WALL FRAMING KITS
4Revision date: 10.04.16
The following graphics and photos will help identify the
different parts. (Not all parts are shown.)
FA4484B
Tek Screw
QH1330
Angled Bracket
S350P024
3.50" x 3.50" Square Tube
RVT40EWCS2
Square End Wall Cap
Mounting Bracket
Hex Cap Bolt and Nut

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 10.04.16
Ground Level
ClearSpan™
End Framing Kit
OVERVIEW
This section describes assembling the end frame kit. See
illustration below to identify main parts.
1. Locate the required parts for each assembly procedure.
2. Prepare and secure posts for the door framing.
See End Wall Diagrams in Quick Start Section.
3. Assemble and attach all end framing.
(Consult the Ratchet Relocation
Diagram for additional information.)
4. Prepare and attach end
panel (if equipped).
ATTENTION: View below shows end frame as seen
standing outside a building looking at the end frame. Rafter
shown is not included with end framing kit.

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6Revision date: 10.04.16
END FRAME INSTALLATION
Consult end frame diagrams in Quick Start section of these
instructions before you begin. Assistance is required to
assemble end framing kit components.
ATTENTION: If main cover is installed, loosen the two (2)
main cover bonnet ratchets at the frame end where end
frame will be installed and remove ratchets. Ratchets are
reattached to end frame base tube after end frame and
panel are installed.
Install Ground Posts for Door Jamb Installation
The following steps describe one way to set ground posts
for vertical end frame tubes.
1. At ground level, measure between end rafter legs to
locate center of end wall. Use a plumb line to identify
center of overhead end rafter and mark that location as
well.
NOTE: Mark center of end wall so multiple measurements can be made as needed.
2. Using dimensions on End Frame diagrams, locate positions of 4" x 4" vertical frame members for door framing.
3. Dig a 12" diameter hole at the locations found in previous step to a depth that is below the geographic frost line.
4. Add concrete to hole. Concrete should remain 4" below ground level so it does not interfere with construction and
installation of other end wall components.
5. Determine required door width and insert one 3.50" x 3.50" square tube (#S350P024) into the concrete approximately
12". See diagram below. Repeat step and verify that tubes are plumb and the correct distance apart. Use the diagram
to space the vertical door frame members.
3.50" x 3.50" square tube (#S350P024):
8 inches above ground; 12 inches in concrete.
Ground Level
Base Tube
*Not to scale.
Vertical End
Frame Tube
Ground Level
Concrete
4"
12"

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 10.04.16
END FRAME INSTALLATION (CONTINUED)
ASSEMBLE END FRAME
After ground posts are set, assemble remainder of end
frame.*
• Angled bracket (#QH1330) and FA4484B Tek screws
• 4" x 4" square tubing
• Square end wall cap (#RVT40EWCS2)
• Mounting bracket (#105351)
• Hex cap bolt and nut (#104188B & FALB08B)
*Refer to End Frame diagrams for locations of door framing
and connecting hardware.
Complete following steps:
1. Using dimensions on End Frame diagrams and the 4" x 4" square tubing, related hardware, and connectors,
assemble door frame of end wall.
See Figure 1 (above) to properly position the Tek screws.
NOTE: Consult the Exploded End Frame Diagram to properly position and connect brackets.
2. Repeat steps to assemble remaining end framing using 1.50" x 1.50" square tubing and related connectors. Use the
FA4484B Tek screws to secure base rail to end frame and end rafter.
3. Repeat procedures to assemble remaining end frame if equipped.
4. After assembling end frame, install end panel if equipped.
Bottom Frame Member
Rafter Customer-Supplied
Baseboard
Angled
Bracket
Tek
screw
Figure 1
View from the outside View from the inside
AB

CLEARSPAN™END WALL FRAMING KITS
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END PANEL INSTALLATION
The following procedure describes installing an end panel
that includes D-rings at the top and vertical and horizontal
pockets on the inside panel surface. Complete these steps
to install an end panel of this design.
SPECIAL NOTE: If main cover is installed, ratchets used
to secure main cover bonnet to end of the building must be
removed before installing end panel. These ratchets are
reattached to bottom rail of end frame once end frame and
panel are installed. See Ratchet Relocation Diagram for
clarification and additional information.
1. Position panel flat on ground with long edge against
bottom end frame member.
2. Locate panel D-rings and tie a three-foot piece of 1"
strapping to center-most D-ring. Tie two (2) additional straps to a D-ring on each side of the center D-ring. (Space
these a few feet from center D-ring.)
NOTE: These straps are used to temporarily secure end panel in place. To prevent personal injury or property
damage, do not install end panel or main cover during stormy or windy conditions.
3. Take a section of rope or strap long enough to reach over top chord of end rafter and tie it to center D-ring of end
panel. (This rope or strap is used to pull panel into position.)
4. With the 1" strapping in place, loosen main cover bonnet (if main cover is installed), throw free end of strap over top of
end rafter, pull end panel into position, and secure it to top chord of end rafter using 3' temporary straps.
NOTE: Pull top edge of end panel to within 6" of rafter. Verify that the lower end of the panel is on the ground. In a
later step, this portion can be wrapped under the bottom tube of end frame, or remain as a skirt to direct water away
from the shelter.
Photo (above): View is from inside of shelter looking at the end panel.
Frame and rafter shown are different from your frame. Technique
used to secure end panel is similar however. Photo shows main cover
already installed.
End panel shown differs from actual panel.
Tie strap to the
center D-ring and
throw free end over
top of end rafter.
Pull end panel
up and into
position.
Use the 3'
straps to hold
panel so it
can be laced
to end rafter.
Main Cover
End Panel
Strap in D-ring
Vertical Frame Tube
for End Frame
Bottom Chord
of End Rafter
Upper Chord
of End Rafter

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 10.04.16
5. Once end panel is pulled in place and temporarily secured, take the 1" strapping and weave end of strap through
D-rings and around rafter upper pipe as shown in example below. Begin at the bottom of the panel and work up and
around the rafter to the other end of the panel.
NOTE: End panel flap that extends beyond the D-rings is tucked between rafter and main cover bonnet after bonnet is
pulled back over the end rafter.
END PANEL INSTALLATION (CONTINUED)
6. Stretch bottom of end panel evenly out on ground along bottom frame tube (if needed) and tighten the 1" strap at end
panel top.
NOTE: Verify lower end of panel remains on ground as top is tightened. (In a later step, end panel is stretched from
the bottom to pull panel tight and into position using the end panel horizontal conduit, straps, and ratchets.)
7. With top edge of end panel secured to top chord of end rafter and panel evenly stretched, continue with End Panel
Conduit Installation steps.
Photo above shows a building with main cover already installed. View is from inside looking up at the rafter and main
cover. Rafter design differs from rafter of your building.
Main Cover
End Panel
Strap with D-rings
at the top edge of
the end panel.
Main security strap wrapped
through D-rings and around
the end rafter.
Bottom Chord
of End Rafter
Upper Chord
of End Rafter

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END PANEL INSTALLATION (CONTINUED)
END PANEL CONDUIT INSTALLATION
End panel includes vertical and horizontal pockets on
the inside surface. PVC tubes (vertical) and metal pipe
(horizontal) are inserted into these pockets. Conduit is
secured to vertical frame members of end frame using
straps and to end frame base tube using ratchets and
straps. These vertical and horizontal conduits help prevent
end panel from flapping against end framing during windy
and stormy conditions.
Complete these steps to install the PVC conduit and the
metal conduit.
Install Horizontal End Panel Conduit
Required Pipe: 1.315" x 75" Swaged Pipe (#131S075)
Complete these steps:
1. Locate the 1.315" pipes and assemble sections to
achieve the required length. (Cut to length if needed.)
NOTE: For an end wall that includes an overhead door,
only two (2) sections of pipe are needed. Skip Step 2
and continue with Step 3.
2. Secure each pipe joint with a Tek screw and wrap joint
and screw with duct tape to prevent damage to end
panel.
3. Insert conduit into end panel horizontal pocket. See
diagrams for locations.
4. Locate all QH1061 ratchets, space them evenly along
the inside of the bottom frame tube, and attach these
to frame tube using Tek screws. Arrows in the following
diagrams show where to attach ratchets. Attach
ratchets to the inside surface of the base rail.
5. Once ratchets are attached, make a horizontal slit
(approximately 3"– 4" long) in horizontal pocket of end
panel (containing conduit) directly above each ratchet.
WARNING: Cut only the end panel pocket. DO NOT
cut through the end panel.
6. Locate the 1" strapping and cut a section that reaches
from the ratchet (#QH1061), around the horizontal
conduit in the end panel pocket, and back to ratchet.
NOTE: Allow enough extra strap so you can insert
both ends of the strap into the ratchet. Actual frame
and end panel may differ.
End Wall With Door
131S075 Pipe
Ratchet
attached
to inside
surface of
base tube.
End Wall
Without Door
131S075 Pipe
Assembly
Vertical
Pockets for
PVC Conduit
Ratchet
attached
to inside
surface of
base tube.

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 10.04.16
7. Thread one end of strap through slit, around conduit,
and back to ratchet.
8. Align strap ends and insert both ends into slot in the
center hub of ratchet.
9. Tighten slightly and repeat steps for remaining straps
and ratchets.
10. Verify that panel is in the desired position and evenly
tighten ratchets to stretch end panel toward base rail.
NOTE: Do not overtighten ratchets. If strap is too long
and binds up in ratchet, loosen ratchet, cut strap to
length, and retighten.
11. After tightening horizontal end panel conduit, continue
by installing the vertical PVC conduits for the end
panel. This procedure is for an end panel that is without
an overhead door.
ATTENTION: If you are installing an end frame and
panel that includes an overhead door, skip to and
complete the Cut Door Opening procedure. There are
no vertical PVC conduits for an end panel that includes
an overhead door.
END PANEL INSTALLATION (CONTINUED) End Frame and Panel – No Overhead Door: Install
Vertical PVC End Panel Conduits
If your end wall includes an overhead door, skip this
procedure and complete the Cut Door Opening procedure.
NOTE: Attach PVC conduits to vertical frame members of
the end wall using straps.
1. Take two 10' PVC conduits, seat sections together,
secure joint with a Tek screw or PVC glue and wrap
with duct tape. Slide assembled conduit into one
vertical pocket.
NOTE: PVC glue can be used to secure each PVC
joint. PVC glue (shown) is not included and is supplied
by the customer. The PVC is flexible enough to feed up
from the bottom and into end panel pocket.
2. At approximately every two (2) feet, cut a 6" vertical slit
(or notch) in the end panel vertical conduit pocket.
Frame shown differs
from actual frame.
ATTENTION: DO NOT cut through end panel. Cut
only the conduit pocket.
Conduit Pocket
End Panel
1.315" Conduit
in End Panel
Pocket

CLEARSPAN™END WALL FRAMING KITS
12 Revision date: 10.04.16
3. Beginning at bottom of conduit pocket, take the 1" strap
and weave strap through slit (or notch), around PVC
conduit, and around closest vertical end frame member.
End
Frame
Member
PVC conduit
is inside the
end panel
pocket.
NOTE:
Location of
end panel
pocket may
differ from
what is
shown.
END PANEL INSTALLATION (CONTINUED)
NOTE: Photos show a frame and end panel that differs
from actual frame and end panel. End panel is attached
in a similar manner however. Photos show frame as
seen standing inside shelter.
4. Move to next slit and repeat the process working up the
conduit and pocket.
Top of the End Panel
Make slit in end
panel conduit
pocket as shown.
Vertical (End
Panel) Pocket
Wrap strap around
the PVC conduit,
which is inside the
panel pocket.
9. With all PVC vertical conduits in place, tighten straps
for vertical end panel conduits. Do not overtighten
strapping. Straps should be snug.
5. Once strap is in place, tie upper end to vertical end
frame tube.
6. Slightly tighten strap by working it between conduit and
vertical end frame tube.
NOTE: Do not overtighten. Strap is used to keep panel
from flapping during windy conditions.
7. Cut (if needed) and tie remaining (lower) end of strap to
end frame.
8. Repeat steps to assemble and install remaining PVC
conduit and strapping.
10. After all conduit straps are tight, move to top of end
rafter and tuck end panel flap over top of end rafter at
both ends. End panel flap is tucked between rafter and
main cover.
NOTE: This flap can be secured in place by using Tek
screws and washers. Attach screws to backside of end
rafter so they do not touch main cover after it is pulled
back over end rafter.
11. Return to each strap near strap ends and drive a screw
and washer through strap and into vertical end frame
member to keep strap tight.
12. Refer to Ratchet Relocation diagram in Quick Start
section and reattach ratchets for main cover bonnet.
13. After attaching ratchets and if main cover is installed,
pull main cover bonnet into place and secure it using
ratchets.
NOTE: If desired and depending on application, bottom
portion of end panel can be pulled under bottom end
frame tube and secured to tube with Tek screws and
washers. Or, bottom edge of end panel can be allowed
to run along end frame to help direct runoff away from
the building. Panel skirt can also be buried along end
wall base tube.
14. Read the Care and Maintenance section near the end
of this guide.

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 10.04.16
End Frame and Panel with Overhead Door: Cut Door Openings
Diagram above shows the end frame and end panel as seen from inside a similar shelter.
Wrap this portion
of the end panel
around and
secure it to the
door frame using
Tek screws and
washers. See
Step 1 in the next
procedure.
Door Jamb
12"-16" 12"-16"
Example Door Opening
(Can be used on any size door)
Header
Door
Jamb
Ground Level
Remove this shaded portion
of the end panel material to
create and opening for the
overhead door.
Step 3 Cut
Horizontal Conduit
used to stretch the
end panel during
installation.
END PANEL
END PANEL
12"-16"
Horizontal
Conduit
Follow these steps to cut a door opening in the installed
and stretched end panel:
1. Consult diagram below and mark a 12" to 16" border on
end panel within the door frame of end frame.
2. Using the diagram and marks as guides, remove end
panel material. See shaded area in diagram below.
3. To allow end panel to wrap around door framing, make
a diagonal cut from corner of door frame to corner of
end panel where material was removed. See circles in
diagram below.
4. Continue with Secure End Panel to Frame Instructions
that follow.
Ground Level

CLEARSPAN™END WALL FRAMING KITS
14 Revision date: 10.04.16
Secure end panel
to inside surface
of frame tube
using a Tek screw
and neo-bonded
washer.
Door Frame
End Panel
Install Tek
screw here
SECURE END PANEL TO FRAME INSTRUCTIONS
1. After cutting door opening, secure panel to door frame as shown below.
NOTE: For exposed corners of door frame that remain after wrapping panel around frame members, cut a 16" x 16"
piece of material from the scrap end panel material and secure the piece to the exposed framing.
ATTENTION: DO NOT secure end panel to inside or backside of door frame tubes. Some door kits use this surface
for tracks and brackets. View above shows back or inside surface of rafter as seen when standing inside assembled
frame.
2. After securing end panel to door frame, install door according to instructions included with door.
NOTE: If desired and depending on application, bottom portion of end panel can be pulled under frame tube and
secured to base tube as shown above. Or, as mentioned, bottom edge of end panel can be allowed to run along the
end wall to help direct runoff away from building. Bottom skirt can also be buried along base tube.
3. After installing door according to manufacturer's instructions, reattach main cover bonnet, or install main cover if this
has not been done. Consult Ratchet Relocation diagram to install ratchets for main cover bonnet.
Actual door and end
frame may differ from
what is shown in this
example.

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 10.04.16
Space below is reserved for customer notes.
SHELTER CARE AND MAINTENANCE
Proper care and maintenance is important. Check these
items periodically to properly maintain your building:
• Regularly check main cover and panels (if equipped) to
see they remain tight and in proper repair.
• Check cable turnbuckles and cable clamps to see they
remain tight (if equipped). Tighten as needed.
• Check cable (if equipped) to verify none is worn or
wearing on a frame member.
• Frequently check anchoring system and all
components. Replace worn or damaged parts
immediately.
• Check all fasteners frequently to verify these remain
tight and in good repair.
• Do not climb or stand on building or frame at anytime.
• Remove debris and objects that may accumulate on
shelter. Use tools that will not damage cover when
removing debris.
• Remove snow to prevent excess accumulation. Use
tools that will not damage cover when removing snow.
Never allow snow to accumulate on main cover or
remain against sides or end panels after it is removed
from main cover.
• Check contents of shelter to verify nothing is touching
the cover or panels (if equipped) that could cause
damage.
• Replace all worn or damaged parts.
• For replacement or missing parts, call 1-800-245-9881
for assistance.
NOTE: With the exception of Truss Arch buildings,
ClearSpan™ shelters and greenhouses do not have any
tested loading criteria.

CLEARSPAN™END WALL FRAMING KITS
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QUICK START GUIDE
26' Wide End Frame Kit
ATTENTION: Kit shown above includes overhead door. Actual kit may include end panel and end frame only.
Additional purchase required for door kit.

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Revision date: 10.04.16
Ground Level
EXPLODED END FRAME DIAGRAM - DOOR END
Position the angled brackets (#QH1330) as shown.
Attach angled
brackets to the
frame using Tek
screws.
Drill two (2) 9/16" holes through 3.5" x 3.5" ground posts using holes in vertical post as guides. Attach vertical door frame members to ground posts using 1/2" x 5 1/2" hex cap bolts and lock nuts. Ground Level
NOTE: Tubing is not pre-drilled. Drill tubing during assembly. Connections not shown are the same as the No Door connections. See following page.
Hex Cap Bolts
104260
104260
Back View
Front View
Hex Cap Bolts FAG365B
BASIC INSTALLATION STEPS
1/2"
holes
1. Place the 105351 brackets on the
104260 header tube, mark hole locations and drill 9/16" holes. Do not attach at this time.
2. Insert one RVT40EWCS2 into each
S40P197G13 4" x 4" post.
3. Move to the bottom of each
S40P197G13 tube and drill two 1/2" mounting holes in center of each tube. Position holes 2" and 4" from end of post on center line. See diagrams.
4. Set the S40P197G13 posts in place,
verify door dimensions, attach upper end to end rafter, and bolt lower end to ground posts.
5. Attach remaining frame members.
ATTENTION: Install two (2) Tek screws through backside of door jamb into RVT40EWCS2 insert after frame is fully assembled.

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18 Revision date: 10.04.16
EXPLODED END FRAME DIAGRAM - NO DOOR
S15P072 & 102897 Square Tubes
Ground Level
Position angled brackets as shown.
Attach angled brackets to the frame using Tek screws.
Ground Level
Tek screws
NOTE: Tubing is not pre-drilled. Field drill tubing during assembly. Connections not shown are the same as Door End connections, see previous page.
See previous end frame diagram to bolt 4" x 4" post to post set in concrete.
S350P024
S15P072 & 102897 between door jambs.
Secure splice using a Tek screw.
S40P197G13 S40P197G13
Hex Cap Bolts 1/2" x 5 1/2"
ATTENTION: Install two (2) Tek screws through backside of door jamb into RVT40EWCS2 insert after frame is fully assembled.

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Revision date: 10.04.16
FRONT PROFILE
14'-0" x 14'-0"
DOOR OPENING
(INSIDE DIMENSIONS)
104260
RVT40EWCS2
S40P197G13
S35P024
QH1330
S15P067 S15P067
QH1330
105351 105351
GROUND LEVEL
21'-8 15/16"

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20 Revision date: 10.04.16
CONNECTIONS WITH DOOR
GROUND LEVEL
VIEW 1 LOWER BEAM TO
RAFTER CONNECTION
VIEW 2 COLUMN TO LOWER BEAM
CONNECTION
VIEW 4
COLUMN TO HEADER
CONNECTION
VIEW 3
COLUMN TO RAFTER
CONNECTION
ATTENTION: End wall as seen standing outside building looking at end wall.