Clena SPICEJET 120/10 User manual

SPICEJET
120/10 –200/15 –150/15
Each part of this use and maintenance manual shall carefully be read before utilizing the
machine. This machine has been tested as provided for by the Machinery Directive
2006/42/EC, as well as by the Directives 2004/108/EC, 2006/95/EC, 2000/14/EC as
amended.
ALBERTI INTERNATIONAL
Via G. Galilei
46020 MOTTEGGIANA (MN) –ITALY
Tel:[phone] Fax:[phone]
EDIZIONE 01.04.2011 ( Copyright )
USE AND MAINTENANCE
MANUAL

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DECLARATION OF CONFORMITY
According to Directive 2006/42/CE as amended
The manufacturer
Via G. Galilei –46020 MOTTEGGIANA (MN) –ITALY
HEREBY DECLARES THAT
THE HIGH PRESSURE HOT WATER CLEANERS
SPICEJET 120/10 –150/15 –200/15
Manufactured in year: 2016
Serial n° ______________
are in compliance with the Machinery Directive 2006/42/EC as amended
as well as 2006/95/EC (LOW TENSION)
2000/14/EC (environmental acoustic emissions from machines) 2004/108/EC
(ELECTROMAGNETIC COMPATIBILITY)
The relevant technical literature is owned by Alberti Clementino in Alberti International s.r.l.'s
premises, via G. Galilei, 46020, Motteggiana (MN) - Italy.
MOTTEGGIANA, 1st April 2011 MANAGING DIRECTOR's FULL NAME
Alberti Clementino - (OWNER)
Via G. Galilei
–
46020 MOTTEGGIANA (MN)
-
ITALY

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TABLE OF CONTENTS
N°
PARAGRAPH
PAGE
1
General directions
4
2
Personnel
4
3
Proper use
5
4
Machine identification plate
5
5
Technical data
6
6
Main parts
6
7
Use and safety instructions
7
8
Delivery
8
9
Standard accessories
9
10
Handling and transport
9
11
Installation
9
11.1
Water supply
9
11.2
Power supply
10
11.3
Prearrangement of accessories
10
11.4
Tank filling
10
12
Starting
11
13
Reduction of working pressure
11
14
Storage
12
15
Accessories
12
16
Residual risks
12
17
Symbols and labels utilized on the machine
14
18
Maintenance
15
19
Spare parts
16
20
Scrapping
16
21
Single-phase electric equipment
17
22
Three-phase electric equipment
18
23
Troubles, cause and cure
19
24
Warranty
20
25
Phonometry and vibrations
20
25.1
Pressure level and sound power
20
25.2
Emitted vibrations
20
26
Warranty rules
21

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1. GENERAL DIRECTIONS
We congratulate you on the purchase of your new water pressure cleaner, this is a clear indication
of your technical knowledge level as well as a very good taste for nice designs.
Innovation and state-of-the-art technology, high performances and solidity are the main
characteristics of SPICEJET water pressure cleaners. This manual shall be considered as an
integral part of the machine and shall be within reach of the personnel in charge of use and
maintenance. The user and the person in charge of the maintenance of the machine shall know the
contents of this manual. In case of troubles or doubts referred to the understanding of this manual,
we recommend to contact Company ALBERTI INTERNATIONAL Via G. Galilei –46020
MOTTEGGIANA (MN) –ITALY. Phone [phone], Telefax [phone].
This handbook contains non-binding descriptions and pictures, therefore the Manufacturer
reserves the right to modify the machine, at any moment and without notice.
Before utilizing the machine make sure the data badge is placed on the latter; if it is not the case,
immediately contact the dealer concerned and do not utilize the machine.
Never leave the machine unattended in the workplace.
At the end of each working day, the machine should be stored in cool and dry conditions,
sheltered from the bad weather.
Before using the machine make sure the latter will run under safety conditions.
In case of dismantling, the rules in force in the machine utilization Country shall be followed.
IMPORTANT! The working pressure shall not exceed the pressure value
being mentioned on the pumpe badge. (Paragraph 4 TECHNICAL DATA)
2. PERSONNEL
The following terminology is used according to the legislation in force:
UNSKILLED USER
Unskilled personnel being able to run the machine by using the control elements on the latter.
MECHANICAL MAINTENANCE PERSONNEL
Skilled personnel able to run the machine under normal conditions, to operate the mechanical
elements of the latter in order to carry out the adjustments required, to carry out both maintenance
operations and repairs, in case of need.
CERTIFIED PERSONNEL
Skilled Alberti International s.r.l.'s personnel able to carry out complex operations.
SKILLED OUT-HOUSE PERSONNEL
Skilled personnel working on behalf of manufacturer or distributor of components or commercial
machines, able to modify, repair or replace the latter.
PERSONS EXPOSED
Any person who totally or partially stand in a dangerous area.

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SPICEJET
3. PROPER USE
The machine consists of a base made of pressed steel, which bears some components such as a
boiler, an electric motor and a high pressure pump. A gas oil tank made of moulded plastic
material as well as a sheet metal hood lend it a likeable line.
The machine shall only be used to clean and wash with cold or hot treated water objects and
surfaces being suited to be submitted to a mechanical high pressure water jet treatment and a
possible chemical detergent action. It is suggested not to use powder-based detergents, but to
utilize liquid-based products. Moreover, the latter shall be biodegradable as provided for by the
relevant rules in force.
Do not use the machine to wash animals and/or persons, or the machine itself. Do not direct the
machine jet toward yourself or other persons to clean your/their clothes and/or shoes.
4. MACHINE IDENTIFICATION
Here below, the picture indicates the position the machine identification plate is placed in.
Alberti International s.r.l.
46020 Motteggiana (MN)
MADE IN ITALY
High pressure HOT water cleaner
Model
SPICEJET 150/15
Serial number
2364856
Working pressure
150bar –15Mpa
Max pressure
160bar –16Mpa
Capacity
900lt/h –15lt/min
Maximum temperature
140°C –284°F
Burner power
48.1 kW
Motor power
4 kW
Power supply
400V/50Hz
Diesel tank
16 lt
Weight
98 kg
Year of manufacture
2016
Fig.1

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5. TECHNICAL DATA
SPICEJET
120/10
150/15
200/15
Rated pressure
bar
120
150
195
Max pressure
bar
130
160
200
Capacity
lt / min
10
15
15
lt / h
600
900
900
Motor power
kW
2.2
4
5.5
HP
3
5.5
7.5
Power supply
V / Hz
230/50
400/50
400/50
Electric current required
A
12.6
10
12.6
Max temperature of water jet
°C
140
140
140
RPM
Rounds per
minute
1450
1450
1450
Burner power
kW
48.8
48.1
48.1
Sound pressure
dB(A)
80.1
80.1
80.1
Sound level
dB(A)
90
90
90
Weight
kg
118
118
122
Dimensions
mm
880x580x900
880x580x900
880x580x900
Gas oil tank capacity
lt
16
16
16
6. MAIN PARTS
1
MANOMETER
5
ELECTRIC BOX
2
HIGH PRESSURE PUMP
6
ON/OFF KNOB
3
BOILER
7
TEMPERATURE KNOB
4
FUEL TANK
8
ELECTRIC MOTOR
3
2
7
5
8
6
4
1

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7. USE AND SAFETY INSTRUCTIONS
•Before utilizing the machine, the users shall be trained for the operations they have to
carry out.
•Only adults being in perfect psychophysical condition may operate the machine.
•Make sure the machine is constantly supplied with water. Dry operations could result in
serious damages to the seal system.
•The electric connections shall only be carried out by skilled technicians or persons being
trained for this purpose.
•Neither pull the electric cable to disconnect the plug nor the hose to move the machine.
•The machine shall not be installed/stored at very low temperatures, to avoid a possible
frost forming.
•The machine being the subject-matter of this use and maintenance manual shall
constantly be controlled during its running.
•In case of bad weather, the machine shall be used in well-sheltered places (at least
under a roofing), in order not to jeopardize its functioning.
•Only use original spare parts supplied by the Manufacturer or approved by the latter.
•Vehicles shall not tread on the high pressure hose.
•While the machine is running, avoid to cover it or to position it in insufficiently ventilated
areas.
•If the working environment is closed, it is compulsory to install a chimney for the intake
of fuel gas.
•The chimney terminal shall never be obstructed. Do not lean objects or the lance close
to the fume exhaust.
•Fume exhaust procedure is to be considered as dangerous, both for exhaust gas and
for high temperature. In order to avoid any skin burn, suitably inform users, provide for a
suitable ventilation of the environment and make sure exhaust gas is appropriately
eliminated.
•Do not use the machine in case of rain and/or storm.
•Use protective clothes such as gloves, spectacles, shoes with non-slipping sole.
•It is fundamental to avoid leaving the machine in operation for more than 5 minutes with
the gun closed; after this period of time, the temperature of the water rapidly increases
causing serious damages to sealing system.
•Whenever you need to switch off the machine, release the residual pressure of the hose
by using the gun.
•Do not put your hands in front of the lance.
•Do not use the machine in case the power lead and/or other parts of the latter are
damaged.
•Never leave the machine unattended in the workplace.
At the end of each working day, the machine should be stored in cool, dry conditions, sheltered
from the bad weather.
WARNING!
•Before carrying out any maintenance operation, remove the machine plug from the
socket to disconnect the machine.

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•Do not tamper with the power lead and make sure it is not damaged.
•Minors and unskilled personnel may not use the water pressure cleaner.
•Hoses, accessories and fittings are very important parts for the safety of the machine.
Only use hoses, accessories and fittings being recommended by the manufacturer.
•High pressure jets can represent a danger, in case they are improperly used. The high
pressure jets shall not be directed toward people, energized electric equipment and/or
the machine itself.
•Always utilize clean and treated water. Unfiltered water and corrosive chemicals
represent a danger.
•Always use clean fuel.
•A machine inclination shall not exceed 20° (in case of full tanks).
•The use of movable extension leads and/or plugs is prohibited. The working environment
is exposed to water and humidity and both these elements prevent the system from
having its normal insulation. Make sure the electric cable is intact and well insulated and
the equipment is in good condition.
•Do not use unsuitable fuel, in order to avoid dangerous situations.
•Do not use in the working environment instruments having a combustion engine, if it is
not sure that a suitable ventilation is present and make sure exhaust gas is appropriately
eliminated, checking for exhaust gas emissions not to be close to air inlets.
•Only use detergent being supplied or suggested by the manufacturer. Different
detergents or different chemical product could jeopardize the machine safety conditions.
•Only use original spare parts.
•Do not utilize the machine in potentially explosive environments.
8. DELIVERY
ATTENTION
On the date of the receipt of the machine, make sure the packing is intact and has not been
damaged during the transport, as well as it has not been tampered with to steal parts of the
machine.
In case of damages or missing parts, immediately inform the forwarder, the insurance company
and Alberti International s.r.l. by giving them all details as required.
Upon receipt of the machine, make sure the supply is in compliance with the specifications
mentioned in the transport document.
Before handling the machine, always make sure the hoisting equipment and the relevant parts of
the latter (ropes, hooks, etc.) are suited to lift the weight to be handled and have the stability
required to carry out the lifting.
Use the specially provided accident prevention protections while operating.
Alberti International s.r.l. utilizes packings suited to ensure intactness and preservation of the
product during the transport.
To dispose of the packing, please refer to the legislation in force in the Country the
machine is destined to.

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9. STANDARD ACCESSORIES
Upon the receipt of the machine, make sure the latter is intact and equipped with the following
accessories: a thermal lance, a high pressure 10mtr hose, a nozzle suitable for the version
concerned.
10. HANDLING AND TRANSPORT
To carry out the transport of the machine you shall:
1. disconnect it from its supply sources;
2. remove all connected accessories, such as gun and high pressure hose;
3. position the machine body on a bed and fix it;
4. lock the machine by braking it;
5. Position the hoisting equipment forks under the bed and verify the stability level of the
system.
Make sure weight, capacity and overall dimensions are the same as specified in
the “technical data”.
Handle the machine on even, smooth, firm surfaces; do not move the machine
on sloping surfaces.
Non-authorized personnel shall keep at a distance from the machine.
WARNING!
11. INSTALLATION
In order the machine running to result in highest performances, the machine installation shall be
carried out by carefully following our instructions. Before starting the machine, make sure it is
perfectly horizontal on the support structure.
11.1 WATER SUPPLY
Connect the water supply hose to the inlet fitting
E
(
See
fig
. We suggest to use a reinforced anti
)
-
torsion
antifreeze hose having an inne
r diameter at least equal
to Ø 16
÷
Ø 18 mm. The water delivery shall be at least
equal to 15 l/min, have an inlet temperature equal to
°C, a minimum pressure equal to 2 bar and a
60
maximum pressure being approximately equal to 3.5 bar
E

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Connect the water supply hose to the water supply
system tap.
11.2 POWER SUPPLY
The machine shall be connected to a fixed power supply point being equipped with an effective
earthing contact, as well as controlled by cut off devices acting as protection from overload and
power leak.
The connection to the power supply system shall be carried out by a qualified electrician. Make
sure the power supply point is protected as provided for by the legislation in force. In case an
extension lead is used, both the plug and the socket shall be immersion proof.
WARNING!
Non suitable extension leads could represent a danger.
11.3 PREARRANGEMENT OF ACCESSORIES
Connect the high pressure hose Ato the gun Band
the other end of the hose to the inlet fitting, by
tightening the fixing ring nut C(See fig 4).
Fig 4
11.4 TANK FILLING
A
B
C
Fill
F
fuel tank (see fig. 5) with (Diesel) gas oil.

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12. STARTING
The control board managing the operations to be carried out is very simple. Aknob has three
positions:
Pos.1
OFF indicates that
the machine is off.
Pos.2
The intermediate
second position
indicates that the motor
pump is on.
Pos.3
The third ON position
indicates that the
burner is on.
Bknob turns the thermostat on and by a scale of values it allows a temperature from 0 to 150°C.
13. REDUCTION OF WORKING PRESSURE
The machine is supplied with the correct
nominal pressure, therefore it is not
possible to increase the pressure, in order
to avoid serious damages to the pump.
B
A
IMPORTANT! The pressure of utilization shall not be higher than the
pressure indicated in the table
. (Paragraph 5 TECHNICAL DATA)
The hydraulic system is equipped with a safety valve that intervenes
in case of pressure higher
than the calibration value.
Fig 6

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14. STORAGE
At the end of the work, after discharging the residual hose pressure and inserting the safety catch
in the gun, rewind the electric cable and the high pressure hose in such a way that it is not
possible for them to get damaged. Store the water pressure cleaner in a place being protected
from frost, where there is no possibility for non-authorized persons to use the latter. The machine
shall neither be stored on a ground which could jeopardize its stability nor on a sloping surface.
15. ACCESSORIES
ALBERTI INTERNATIONAL can by customer's request supply useful accessories as per the
following pictures, which allow different works very easily to be done.
ROTARY BRUSH
Used to clean
vehicles, surfaces,
tiles, etc …
HYDRO-
SANDBLASTING KIT
ROTARY-JET
NOZZLE It
allows even the most
tenacious dirt to be
removed.
16. RESIDUAL RISKS
The machine has been designed and produced to ensure highest safe operating conditions to
users, under any circumstances; anyway, there are some potential ineliminable risks.
WARNING!
To limit this possibility of risk, we remind to follow all instructions described in this
manual, neither to tamper with nor to inhibit the machine safety devices, as well as always use
personal protective equipment as required.
We also remind that the personnel involved in use, maintenance and cleaning of the machine,
shall be aware of the relevant safety rules.
Therefore, pay attention to the following danger situations:
HIGH TEMPERATURE
There is a burn risk due to a combustion gas outlet at high temperature. All the parts subject to
high temperature are protected by a special plastic covering, but there is still a risk near the
combustion gas outlet and such risk has been emphasized by a label.

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EMISSION OF DANGEROUS MATERIAL AND SUBSTANCES
It is suggested not to use powder-based detergents, but to utilize liquid-based products. Moreover,
the latter shall be biodegradable as provided for by the relevant rules in force.
Do not use the machine to wash animals and/or persons, or the machine itself. Do not direct the
machine jet toward yourself or other persons to clean your/their clothes and/or shoes. Only adults
being in good psychophysical condition may use the machine.
POWER SUPPLY
The machine is electrically supplied by the power supply grid.
To reduce the risks arising from this kind of power supply, the following devices have been
included:
•the power supply network connection terminals contain a connector ensuring the earth
connection;
•choice of the devices in compliance with the rules being in force;
•the power devices (having inside parts being connected to the supply voltage) are placed
inside a plastic body having a suitable IP degree (degree of protection); in no case, the user
is entitled to operate in that area;
•the user may only intervene during the installation and/or maintenance phase.
HIGH PRESSURE WATER AND STEAM
The existing hydraulic circuit is fed by water from the water network. To reduce the existing risk,
the following has been included:
•in the hydraulic circuit, a valve limits the maximum pressure according to the values which
have been determined in the design phase;
•choice of the components in compliance with the rules being in force or, anyway, being
properly oversized;
•use and maintenance handbook containing all instructions regarding a proper maintenance
of the circuit, as well as the precautions to be taken;
•use and maintenance handbook containing instructions concerning a proper management
of the hydraulic circuit (for example: connection to the water supply network, cable
characteristics).
NOISE AND VIBRATIONS
At the light of the existing noise level (as mentioned in this use and maintenance handbook), the
residual risk level is low.
The evaluation of a risk level to users (which also depends upon the duration of exposure) shall be
carried out by the employer, as provided for by the rules related to Health and Safety at Work.
SLIPPING, STUMBLING, FALL
The machine can create areas pools of water or other liquid can form in, and this represents a risk
of falls. Therefore, the user shall utilize protective shoes and before using the machine, he shall
make sure the area the machine shall be used in has a water/liquid drain.
THUNDERBOLTS
The machine wheels ensure a very good electric insulation, so that there is a low degree of
probability that thunderbolts are attracted by the machine. Moreover, the machine can be utilized
under cover (having at least a roofing) in case of bad weather conditions, which could jeopardize
its functioning.

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17. SYMBOLS AND LABELS UTILIZED ON THE MACHINE
The machine is supplied with safety warning notices; also any safety rules being in force in the
Country/ies the machine/s will be installed in have to be followed. Here below, you can find a table
reporting the different types of utilized labels and their meaning:
1 2 3 4 5
1
Warning! High temperature combustion gas outlet, burn risk.
4
Water
supply
2
Warning! Do not direct the high pressure jet towards persons, animals,
electric equipment, etc…
To dispose of the machine, only contact authorized waste disposal centres.
5
Fuel tank
3
Delivery to the lance.
WARNING!
Make sure the data plates are present and can easily be read; should that not be the case, apply
or replace them. To request the plates, contact the authorized dealer being nearest to you.
1
2
3
4
5

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18. MAINTENANCE
WARNING!
•All maintenance operations must be carried out when the machine is positioned on a horizontal
surface and has previously been disconnected from both the power and the water supply.
•Only skilled personnel may carry out repairs and/or maintenance operations.
•A careful maintenance and a proper use are a prerequisite to ensure effectiveness and safety of
the machine.
•To ensure a constant and regular machine functioning, only original spare parts supplied by the
manufacturer or approved by the latter must be used.
•The machine you have purchased has been submitted to an approval testing in order to ensure
a proper starting/functioning of the machine.
•In case the machine is not utilized for a long time, before restarting it, it is recommendable to let
some water go through the coil, for some time, at least until clean water comes out of the coil.
Besides the usual preliminary checks, the machine needs to be checked constantly, i.e. at the
following intervals:
1) DAILY
Check the level of the oil pump by means of the cap complete of dipstick If necessary add some
(suggested type of oil: SAE 15W/40). The first
oil top up must be done after 1 week work.
Check the working condition of the feeding hose and the extension cable.
2) EVERY 2 WEEKS AND AFTER 50 HOURS WORKING SHIFT
By means of an air jet, clean the water filter placed in the water inlet by means
of an air jet.
3) EACH MONTH OR 100 HOURS WORKING SHIFT
Clean the combustion head.
4) EACH MONTH OR 200 HOURS WORKING SHIFT
Carry out the first oil top up of the pump as described at point 1.
Replace the fuel filter.
Clean the filter of the fuel pump.

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20. SPARE PARTS
Any request regarding spare parts shall be sent to ALBERTI INTERNATIONAL by mentioning:
•machine model,
•serial number,
•year of construction,
•description and quantity
21. SCRAPPING
In case the machine shall be scrapped, the rules in force in the Country the machine will be
utilized in shall be followed. The machine consists of parts containing metals as well as recyclable
plastic materials. The highly polluting oil being in the pump as well as electric and electronic
material shall not be disposed of as household waste.
For scrapping the machine and its parts, you shall turn to authorized waste disposal centres, in
particular concerning both drain oil and electric/electronic materials.

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22. SINGLE-PHASE ELECTRIC EQUIPMENT

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23. THREE-PHASE ELECTRIC EQUIPMENT

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24. TROUBLES, CAUSE AND CURE
TROUBLE
CAUSE
CURE
THE WATER DOES
NOT COME OUT
The water filter is dirty
The intake valves are jammed
The lance nozzle is clogged
Clean or replace.
Check the intake valves.
Clean the nozzle.
INSUFFICIENT OR
UNEVEN PRESSURE
The detergent valve is open and
intakes air
Lack of water
The pump intakes air
The valve is worn
The nozzle is worn or non suitable
The gaskets are worn
The water temperature is too high
The coil is scaled
Check.
Check the water
capacity.
Check the pump.
Replace.
Replace.
Replace.
Check the temperature.
Remove the scale.
THE BURNER DOES
NOT START
Too much air goes in
The gas oil filter is dirty
The pump/gas oil filter is dirty
The burner nozzle is dirty
The thermostat is faulty
The solenoid valve is clogged or
faulty
The spark to the electrodes is not
sufficient
The flowmeter and/or the
pressure controller is faulty
The pump-motor coupling is worn
Lack of voltage
Check.
Replace.
Clean or replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Check.
NOISE
Air suction
The valves are worn, dirty or clogged
The water temperature is too high
Check the air suction conduits.
WATER PRESENCE IN
THE OIL
The water/oil sealing rings ae worn
High percentage of humidity in the
air
Replace.
Check.
OIL LEAK ON THE
HEAD
The O-rings of the sealing system
are worn
Replace.
BY PRESSING THE
START BUTTON, THE
MOTOR DOES NOT
START
The plug does not work due to
overheating
Check the plug, the cable and
the switch.
THE MOTOR
SUDDENLY STOPS
Thermal protection intervention due
to overheating
Make sure the voltage is as
provided for.

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25. WARRANTY
Concerning the machine warranty, please refer to the conditions in the paragraph WARRANTY
RULES being validated by a WARRANTY CERTIFICATE, which is issued on the date of the
purchase of the machine.
26. PHONOMETRY AND VIBRATIONS
This manual describes the machine being tested, the measurement methods as well as the results
aimed at determining the sound power level according to UNI EN ISO 3744:2009.
During the test, the source has been started to simulate a normal machine running.
The sound level measurements have been taken at 2 mtrs from the source and a height from the
ground as provided for by UNI EN ISO 3744:2009 - Appendix C.
The background sound level measurement has been taken when the water pressure cleaner was
not working.
26.1 PRESSURE LEVEL AND SOUND POWER
Results
Obtained from taken measurements and calculations (according to UNI EN ISO 3744:2009)
26.2 EMITTED VIBRATIONS
By taking the relevant measurements, the following results have been obtained:
Water cleaner description
Lance
handgrip [see
fig 1]
Vibrations transmitted to
the hand-arm system
Awsum [m/s2]
Action level
(see
Decree Law
81/08)
[m/s2]
Sound pressure level at user's place Lp [dBA]
80.1
Sou
nd power level Lw [dBA]
90.3
1
1.45
Machine model:
SPICEJET
2
1.10
2.5