Clenergy PV-ezRack PostMount 4-A Technical manual

PV-ezRack PostMount 4-A
with ECO Rail
Code-Compliant Planning and Installation Guide V2.0

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
Tel: [phone] Fax: [phone]
E-mail: [e-mail] www.clenergy.com.au
1page of 10Installation Guide_PV-ezRack_PostMount 4-A_V2.0 (September 2020)
Introduction
1. Introduction
Clenergy PV-ezRack PostMount 4-A is a
ground mounting system suitable for large
scale commercial and utility scale installations.
PV-ezRack PostMount 4-A has been
developed to fit any PV module in the outdoors
and uneven ground areas. PV-ezRack
PostMount 4-A have good compatibility for
the different region via the angle adjustment
(10°~60°). Using high quality engineered
components PostMount 4-A saves developers
and installers, time and money when delivering
large scale projects.
Please review this manual thoroughly before
installing PostMount 4-A. This manual provides
the following contents:
(1) Installation planning;
(2) Installation instructions.
The PV-ezRack PostMount 4-A parts, when
installed in accordance with this guide, will be
structurally adequate and meet the GB50009-
2012, JIS8955, EN1990/1991/1993, ASCE7-10,
ISO 14713 standard. During installation, and
espe-cially when working on the ground, please
comply with the appropriate occupational health
and safety regulations. Please also pay attention
to other relevant regulations in your local region.
Please check that you are using the latest version
of the installation manual by contacting Clenergy
via email on www.clenergy.com.cn.or contacting
your local distributor.
The installer is solely responsible for:
• Complying with all applicable local or national
building codes, including any updates that may
supersede this manual;
• Ensuring that PV-ezRack and other products
are appropriate for the particular installation and
the installation environment;
• Using only PV-ezRack parts and installer
supplied parts as specified by PV-ezRack
project plan;
• Recycle: Recycling according to the local relative
statute;
• Ensuring that there are no less than two
professionals working on panel installation;
• Ensuring the installation of related electrical
equipment is performed by licenced
electricians;
Introduction
Tools & Components
System Overview
Installation Instruction
01
02
03
06
List of Contents

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
Tel: [phone] Fax: [phone]
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2page of 10Installation Guide_PV-ezRack_PostMount 4-A_V2.0 (September 2020)
2.2 Components
Components
Tools & Components
2. Tools & Components
2.1 Tools
Tools
Allen Key 6 mm Spanner 5m TapeTorque Wrench
ER-R-ECO/2100
ECO Rail, length 2100mm×2
ER-P-102/2600
Pipe×1
ER-P-102/1400-F
Pipe with Flange Basex1
SC-PM2/3/4/A
Steel Cap×1
ER-RT-70/394
Adjustable Tube×1
ER-RT-70/1300
Rectangular Tube-
Master×1
ER-EC-ST
End ClampStandard x4
ER-IC-ST
Inter Clamp
Standardx2
ER-RT-50/1000
Rectangular Tube-
Landscape×2

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
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System Overview
3. System Overview
3.1 Overview of PV-ezRack
①End Clamp
②Inter Clamp
③PM4-A Pole
④Steel Cap Assembly
⑤Adjustable Tube
⑥Rectangular Tube-Master
⑦Angle Bracket
⑧ECO Rail
⑨U bolt for Tube110
Side view drawing of PV-ezRack PostMount 4-A is shown below. The panels tilt angle and
embedment depth below are for reference only.

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
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3.2 Precautionary Measures for Stainless-Steel Fastener Installation
Improper operation may lead to the deadlock of bolts and nuts. Follow the steps below to reduce this
risk.
3.2.1 Reduce the friction coefficient
(1) Ensure that the thread surface is clean (no dirt or contaminant).
(2) Apply lubricant (grease or 40# engine oil) to fasteners prior to tightening to avoid galling or
seizing in the threads.
System Overview

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
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System Overview
3.2.2 General installation instructions
(1) Apply force to fasteners in the direction of thread.
(2) Apply force uniformly to maintain required torque.
(3) Professional tools and tool belts are recommended.
(4) Avoid using electric tools for final tightening.
(5) Avoid working at high temperatures.
3.2.3 Safe Torques
Please refer to safe torques defined in this guide as shown in the figure below. If power tools are
required, Clenergy recommends the use of low speed only. High speed and impact drivers increase
the risk of bolt galling (deadlock). If deadlock occurs and you need to cut fasteners, please make sure
that there is no load on the fastener before you cut it. Avoid damaging the anodized or galvanized
surfaces.
3.3 Installation Dimensions
All drawings and dimensions in this installation guide are for generic reference. The PV-ezRack
PostMount 4-A is to be optimized to suit specific conditions for each project and documented in
engineering drawings. As a result, major components of the PV-ezRack PostMount 4-A may be
provided in sectional sizes and lengths that vary from those shown in this guide. The installation
operations detailed in this instruction guide remain the same regardless of the component size. In
case you need to do any on-site modifications or alteration of the system in a way that would be
different from engineering drawings, please provide marked up drawings/sketches for Clenergy’s
review prior to modification for comment and approval.

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
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Installation Instruction
4.2 Steel Cap Installation
Connect the Pipe to the corrugated washer and Steel Cap Assembly with M14*150 hexagonal bolt, washer
14, Hexagon nut M14.
Combine two Steel Caps with M14*110 hexagonal bolt, washer 14, Hexagon nut M14.
Note：
1. Do not fasten the M14*110 Bolt prior to complete the assembly of PM4-A Rectangular Tube-Master.
2. Keep all the Bolt head aligned.
4. Installation Instruction
4.1 Pipe Installation
Solution 1：Pole Pre-buried
Dig a hole with the diameter of 300 mm.
Place the pipe into the middle of the hole and fill it
with concrete(min 25 MPa strength). Maintain the
position of the pipe. The allowed vertical tolerance
is ±2°.Keep the axle of the 2- Ø16 holes parallel to
East-West;keep the vertical angle deviation within
±5°.For more than one system on one site maintain
all the axles of 2- Ø16 holes aligned.
Solution 2: Flange Based Pole
Secure the Flange based Pole to the concrete
foundation with M16 foundation bolts. Axis of 2- Ø16
hole is parallel to west, angle tolerance is within±5°,
and 2- Ø16 holes direction of all poles is consistent.
Recommended torque for M16 bolts is 145~150 N·m

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
Tel: [phone] Fax: [phone]
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Installation Instruction
4.3 Rectangular Tube-Master and Adjustable Tube Installation
4.3.1 Fix the Rectangular Tube-Master at Steel Cap
Assembly with M14*120 hex bolt, M14 nut, plain
washer 14, and spring washer 14. See the mark ① .
4.3.2 Fix the Adjustable Tube at Rectangular Tube-
Master with M14*120 hex bolt , plain washer 14,
and spring washer 14, M14 nut. See the mark ② .
4.3.3 Fix the Adjustable Tube at Steel Cap Assembly
with M14*120 hex bolt, M14 nut, plain washer 14,
and spring washer 14. See the mark ③ .
Realized the angle adjustment by position the bolt
in the differrent holes.
4.3.4 Fasten the Steel Cap Assembly to Pipe with
M14*150, M14*110 Hex Bolt, keep the Rectangular
Tube-Master parallel to the south-north by adjust the
Steel Cap Assembly.
Recommended torque for M14 bolts is 95~100 N·m.
Note:
1. Adjust the angle of the allation, the angle of the Rectangular Tube-Master with 10° (6 holes from up
to bottom corresponds to 10° to 60° tilt angle) in order to make the assembly process run smooth.
2. Using the adjustable washer to avoid the gap between the Rectangular Tube-Master and the
Adjustable Tube. Unreliable connection is forbidden.

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
Tel: [phone] Fax: [phone]
E-mail: [e-mail] www.clenergy.com.au
8page of 10Installation Guide_PV-ezRack_PostMount 4-A_V2.0 (September 2020)
Installation Instruction
4.4 Angle Bracket Installation
4.4.1 Preassemble the Cross Connection Clamp at the Angle Bracket with 2 pcs M8*28 Hex Bolt, 2
pcs plain washer, 2 pcs Washer 8, 2 pcs Hexagon nut M8 as shown in the figure below.
Note：Do not tighten the nut in order to make ECO Rail well.
4.4.2 Connect the Angle Bracket to Rectangular Tube-Master with 4 pcs U bolts, 8 pcs M10 nuts,
8 pcs spring washer, 8 pcs washer as shown in the figure below.
Note：Do not tighten the nut until all the Angle Bracket aligned.

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
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9page of 10Installation Guide_PV-ezRack_PostMount 4-A_V2.0 (September 2020)
Installation Instruction
4.5 ECO Rail Installation
4.6 PV Module Installation
Uplift the Cross Connection Clamp in the certain angle. Click the Clamp into the ECO Rail. Position the
Rail in the middle of the Rectangular Tube-Master, and then fasten the M8*28 bolt.
Recommended torque for M8 bolts is 18~20 N·m.
Adjust the Rectangular Tube- Landscapes until the dimension D1=D2;D3=D4.
Fasten the U bolt.
Recommended torque for M10 bolts is 35~40 N·m.
4.6.1 Fix the PV panel to ECO Rail, via Inter Clamps and End Clamps step by step until all the panels
complete.
Recommended torque for M8 bolts is 18~20 N·m