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  9. CLIVET WSAT-2.230 User manual

CLIVET WSAT-2.230 User manual

C. Art. M01B40M6 *E*%
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THIS MANUAL CONTAINS THE FOLLOWING SECTIONS WHICH ARE TO BE CONSIDERED AN INTEGRAL PART
OF THE WHOLE AND ARE THEREFORE NOT TO BE DETACHED
G1B5GB-3 R1B5GB-3 E1B5GB-3 F1B5GB-3 C1B5GB-3
General Reception/Positioning Electrical connections Start-up Control
T1B5GB-3 M1B5GB-3 L1B5GB-3 K1B5GB-3
Troubleshooting Maintenance Water connections Residual Risks
,03257$17
The contents of this manual are designed to assure the
correct installation, adjustment and maintenance of the unit;
therefore:
− read the instructions with due care and attention;
− the appliance must be installed, tested and serviced by
properly qualified personnel (law n.45, 5.3.1990) licensed in
accordance with established legislation.
• The manufacturer declines all liability, and guarantee
coverage is automatically waived, if electrical and/or
mechanical modifications are made to the unit. Tampering
and unauthorized repairs or modifications to the unit will
automatically void the guarantee.
• Observe the safety regulations in force at the time of
installation.
• Make sure that the characteristics of the mains network
conform to the data on the serial number plate inside the
electrical panel.
• Conserve this manual and the circuit diagram with care.
Make sure that they are available for consultation by the
operator whenever necessary.
• Packing materials (plastic wrappings, expanded
polystyrene, nails, etc.) are potentially hazardous and must
be kept out of reach of children. Recycle packing materials
in accordance with local bylaws.
• The water chilled must be used only for the purpose for
which it is designed. The manufacturer bears no
responsibility in the case of applications other than the
specified use.
• Disconnect the unit in the case of breakdowns or
malfunctions.
• If repairs are necessary use only Clivet-approved service
centres and always insist on original spare parts.
The use of non-original parts and/or unauthorized service
centres may result in unsafe operation of the unit.
The manufacturer declines all liability for direct or indirect damage to property or injury
to persons resulting from failure to adhere to the instructions in this manual.
$'',7,21$/6$)(7<35(&$87216
This unit has been especially designed and manufactured so to prevent any risk to persons and health hazard.
For this reason, design solutions fit to eliminate (where possible) any cause of risk and sensibly reduce the probability of
danger have been adopted.
Please refer to the RESIDUAL RISKS section of this manual and strictly observe the behaviour prescriptions listed there in
order to prevent any possible risk that hasn’t been possible to avoid in the design stage.
Библиотека СОК 
2
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 
Standard supply V
400/3/50
Cooling capacity (1) kW
463,6
525,4
600,6
684,3
735,4
846,6
939,5
1026 1096 1209 1303 1395 1471
Compressor input kW
163,4
190,1
213,2
237,4
277,0
301,7
330,1
351,9
409,5
423,4
467,6
491,8
554,1
Total input power kW
184,5
213,2
239,2
266,5
307,1
337,3
366 398 459,7
477 526,8
558,9
614,1
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Compressor type single screw
Compressors No. Nr
2 2 2 2 2 2 2 3 3 3 3 3 4
Nominal power (C1)
HP
100 130 130 150 180 180 220 150 180 180 180 220 180
Nominal power (C2) HP
130 130 150 150 180 220 220 150 180 180 220 220 180
Nominal power (C3) HP
- - - - - - - 150 180 220 220 220 180
Nominal power (C4) HP
- - - - - - - - - - - - 180
Capacity control steps
STD Nr
6 6 6 6 6 6 6 9 9 9 9 9 12
Refrigerant circuits Nr
2 2 2 2 2 2 2 3 3 3 3 3 4
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Type Tube bundle
Number Nr
1 1 1 1 1 1 1 1 1 1 1 1 2
Water flow l/s
22,1 25,1 28,7 32,7 35,1 40,4 44,9 49,0 52,4 57,8 62,3 66,7 70,3
Pressure drops kPa
33 29 35 40 46 66 48 56 76 66 88 100 47
Water content l 114 222 206 206 184 222 252 252 295 462 423 423 184+
184
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Front surface m2
24 24 29,4 29,4 29,4 35 35 43,4 43,4 48 53 54 58,8
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Fan type axial
Fan No. Nr
9 10 11 12 12 13 14 18 18 20 20 22 24
STD water flow l/s
57300
55700
66700
68100
65200
83350
87350
102000
102000
112750
120000
132000
134800
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Water fittings “ 6 8 8 8 8 8 8 8 8 8 8 8 8+8
(1) data referred to the following conditions: internal exchanger water = 12/7°C
room temperature = 35°C
23(5$7,21/,0,76&22/,1*
6L]H
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1
°C 44,5 44,5 44,5 44,5 44,5 44,5 44,5 44,5 44,5 44,5 44,5 44,5 44,5
Max. air inlet
temperature 2
°C 47,5 48 48 48 48 47,5 47,5 48 48 48 48,0 47,5 48
3
°C -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10,0
-10 -10
4
°C -5 -6 -6 -7 -7 -8 -8 -7 -7 -6 -7,0 -7 -7
5
°C 14 12,5 12,5 12 12,5 12,5 12,5 12,5 13 13 12,5 12,5 12,5
Min. air inlet
temperature
6
°C 18 17 17 16,5 17 17 16,5 16,5 17 17,5 17,5 16,5 17
B
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Max water inlet
temperature 7
°C
21 21 21 21 21 21 21 21 21 21 21 21 21
8
°C 6 6 6 6 6 6 6 6 6 6 6 6 6
Min water outlet
temperature 9
°C -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8
Note: In any case, the unit should never be exposed to or operated, transported and/or stored at temperatures below -10°C.
C
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. Any wind condition can let air pass through the
condenser coil thus worsening the operating limits of the unit (see limits with air speed at 0,5 m/s & 1 m/s). In order to avoid such
situation, windbreak barriers are necessary. The minimum ambient temperature is given for units equipped with low ambient control
or with ECObreeze fans.For standard unit without these options, this value is of about 18°C with still air and unit operating at full
load.
(1) unit at full load
(2) capacity-controlled unit (automatic capacity control)
(3) unit at full load external exchanger air in quiet
(4) capacity-controlled unit (automatic capacity control) external exchanger air in quiet
(5) capacity-controlled unit (automatic capacity control) air to external exchanger = 0.5m/sec
(6) capacity-controlled unit (automatic capacity control) external exchanger air = 1m/sec
(7) external exchanger air intake 35°C
(8) Standard Version external exchanger air intake 35°C
(9) Low temperature version external exchanger air intake 35°C
Fluid with ethylene glycol of 40%
3
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Standard supply V
400/3/50
Cooling capacity (1) kW
456.5 515.7 594 668.1 727.9 795.4 881.7 1011 1088 1161 1272 1351
Compressor input kW
167.8 194.4 218.6 244.7 281.1 315.8 348.4 363.1 423.3 447.1 484.1 520.6
Total input power kW
182.1 209.9 236.3 264.5 303 341.3 373.6 395.2 460.7 485.2 530.6 570.6

Compressor type
01 !-3' #T0+%U#(V
Compressors No. Nr
2 2 2 2 2 2 2 3 3 3 3 3
Nominal power (C1)
HP
100 130 130 150 180 180 220 150 180 180 180 220
Nominal power (C2) HP
130 130 150 150 180 220 220 150 180 180 220 220
Nominal power (C3) HP
- - - - - - - 150 180 220 220 220
Capacity control steps
STD Nr
6 6 6 6 6 6 6 9 9 9 9 9
Refrigerant circuits Nr
2 2 2 2 2 2 2 3 3 3 3 3
!"$#%!&'(#*)+,&!-#%
Type Tube bundle
Number Nr
1 1 1 1 1 1 1 1 1 1 1 1
Water flow l/s
21.8 24.6 28.4 31.9 34.8 38 42.1 48.3 52 55.5 60.8 64.5
Pressure drops kPa
32 28 34 39 45 59 42 54 75 61 84 95
Water volume l 114 222 206 206 184 222 252 252 295 462 423 423
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Front surface m2
24 24 29.4 29.4 35 35 35 43.4 54 54 54 54
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Fan type axial
Fan No. Nr
9 10 11 12 12 13 14 18 18 20 22 22
STD water flow l/s
38700
41600
47200
47800
59750
62650
65350
74900
87375
93200
98600
9860
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Water fittings “ 6 8 8 8 8 8 8 8 8 8 8 8
(1) data referred to the following conditions: internal exchanger water = 12/7°C
room temperature = 35°C
23(5$7,21/,0,76&22/,1*
6L]H
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 
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1
°C 43 43 43 43 43 41 41 43 43 43 43 43
Max. air inlet
temperature 2
°C 46.5 47 46.5 47 47 46 46 46 46 46 47 46.5
3
°C -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10
4
°C -5 -6 -7 -7 -7 -7 -8 -7 -6 -6 -6 -7
5
°C 12 11 11 10 10.5 10.5 10.5 11 11 10.5 11 10
Min. air inlet
temperature
6
°C 17 16.5 16 15 15 15.5 15.5 16 16 15.5 15.5 16
B
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Max water inlet
temperature 7
°C
21 21 21 21 21 21 21 21 21 21 21 21
8
°C 6 6 6 6 6 6 6 6 6 6 6 6
Min water outlet
temperature 9
°C -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8
Note: In any case, the unit should never be exposed to or operated, transported and/or stored at temperatures below -10°C.
C
>D63E6AGF8D@H8DE?E?>EI76J 89 6K LM>68>N>O67NP>EP9? QR8L8D@MS63 8
. Any wind condition can let air pass through the
condenser coil thus worsening the operating limits of the unit (see limits with air speed at 0,5 m/s & 1 m/s). In order to avoid such
situation, windbreak barriers are necessary. The minimum ambient temperature is given for units equipped with low ambient control
or with ECObreeze fans.For standard unit without these options, this value is of about 18°C with still air and unit operating at full
load.
(1) unit at full load
(2) capacity-controlled unit (automatic capacity control)
(3) unit at full load external exchanger air in quiet
(4) capacity-controlled unit (automatic capacity control) external exchanger air in quiet
(5) capacity-controlled unit (automatic capacity control) air to external exchanger = 0.5m/sec
(6) capacity-controlled unit (automatic capacity control) external exchanger air = 1m/sec
(7) external exchanger air intake 35°C
(8) Standard Version external exchanger air intake 35°C
(9) Low temperature version external exchanger air intake 35°C
Fluid with ethylene glycol of 40%
4
$&2867,&&21),*85$7,21(;75(0(/</2:12,6((1
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 
Standard supply V
400/3/50
Cooling capacity (1) kW
447.7 508.2 594.1 671.5 720.6 787.5 867.5 1008 1085 1137 1244 1312
Compressor input kW
169.8 197.7 218.5 243.1 284.6 323 358.8 364.2 430 464.6 507.8 544.4
Total input power kW
185.2 215.6 235.7 263.9 309 349.6 383.8 397.2 469.8 504.6 550.7 592.7

Compressor type
01 !-3' #T0+%U#(V
Compressors No. Nr
2 2 2 2 2 2 2 3 3 3 3 3
Nominal power (C1)
HP
100 130 130 150 180 180 220 150 180 180 180 220
Nominal power (C2) HP
130 130 150 150 180 220 220 150 180 180 220 220
Nominal power (C3) HP
- - - - - - - 150 180 220 220 220
Capacity control steps
STD Nr
6 6 6 6 6 6 6 9 9 9 9 9
Refrigerant circuits Nr
2 2 2 2 2 2 2 3 3 3 3 3
B
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Type Tube bundle
Number Nr
1 1 1 1 1 1 1 1 1 1 1 1
Water flow l/s
21.4 24.3 28.4 32.1 34.4 37.6 41.4 48.2 51.8 54.3 59.4 62.7
Pressure drops kPa
31 27 34 39 44 58 41 54 74 58 80 90
Water volume l 114 222 206 206 184 222 252 252 295 462 423 423
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Front surface m2
29.4 29.4 35 35 35 35 35 54 54 54 54 54
.)"/#%!&'(0#+("1 23!54/&!0
Tipo ventilatori axial
Numero ventilatori Nr
10 12 10 12 14 14 14 18 20 22 20 22
Portata aria standard l/s
35300
39900
44400
50615
56530
56530
56530
72800
78700
82900
78700
82900
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Water fittings “ 6 8 8 8 8 8 8 8 8 8 8 8
(1) data referred to the following conditions: internal exchanger water = 12/7°C
room temperature = 35°C
23(5$7,21/,0,76&22/,1*
6,]H
 
 
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 
 
 
 
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1
°C 42.5 42.5 43 42.5 42 41 41 42 42 41 41 41
Max. air inlet
temperature 2
°C 45 45.5 46 46.5 46 45 45 46 45.5 46.5 45.5 45
3
°C -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10
4
°C -2 -4 -6 -6 -5 -5 -5 -7 -6 -6 -5 -5
5
°C 10 10 8 8 8 8 8 9 9 9 8 10
Min. air inlet
temperature
6
°C 18 17 17 16 17 17 16 16 16 17 18 18
B
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Max water inlet
temperature 7
°C
21 21 21 21 21 21 21 21 21 21 21 21
8
°C 6 6 6 6 6 6 6 6 6 6 6 6
Min water outlet
temperature 9
°C -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8
Note: In any case, the unit should never be exposed to or operated, transported and/or stored at temperatures below -10°C.
C
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. Any wind condition can let air pass through the
condenser coil thus worsening the operating limits of the unit (see limits with air speed at 0,5 m/s & 1 m/s). In order to avoid such
situation, windbreak barriers are necessary. The minimum ambient temperature is given for units equipped with low ambient
control or with ECObreeze fans.For standard unit without these options, this value is of about 18°C with still air and unit operating
at full load.
(1) unit at full load
(2) capacity-controlled unit (automatic capacity control)
(3) unit at full load external exchanger air 35°C
(4) unit at partial load (automatic capacity control) air to external exchanger 35°C
(5) unit at partial load (automatic capacity control) air to external exchanger = 0.5m/sec
(6) unit at partial load (automatic capacity control) air to external exchanger 35°C
(7) external exchanger air intake 35°C
(8) Standard Version external exchanger air intake 35°C
(9) Low temperature version external exchanger air intake 35°C
Fluid with ethylene glycol of 40%
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standard
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Desuperheaters, shell and tube type are used to reclaim a
small portion (around 20%) of the total condenser heat.
7RWDOKHDWUHFRYHUH\5
Heat recovery water cooled condenser, shell and tube
type, are used to remove 100% of the condenser heat to
produce hot water.
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Range of application of this version is between +5°C
down to –8°C, using glycol solution.
Available versions:
• Brine chiller
• Double set-point function
The availability of reduction capacity steps by means of
solenoid valve for the compressor depends on the
application temperature range. Please call our commercial
dept. for details.
* ( Compatible with versions: D - R - FCD )
(1(5*<6$9,1*6
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Version that allows to recovery free-cooling from ambient
when tha ambient air temperature is lower than the system
outlet water temperature.
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this configuration is provided with compressor acoustical
enclosure.
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this configuration is obtained by inserting the compressors
in a soundproofed chamber and reducing the speed of the
fans, with a larger condensing section.
([WUHPHO\ORZQRLVH(1
with reference to configuration LN, flexible connection
joints are also used, together with vibration-damping
springs/rubber on the compressors.
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standard
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Units can be supplied with the following optional
accessories:
- condenser coil in copper/acrylic protection on
aluminium
- condenser coil in copper/copper
- condenser coil in copper/copper electrotinned
- ECOBreeze
- capacitors to increase power factor (cosfi > 0.9)
- electronic expansion valves
- set point compensation with 4-20 mA signal
- set point compensation with outside temperature probe
- set point compensation according to outdoor Enthalpy
- double operation set point with unit in version “B”
- data logger
- remote microprocessor module
- spring antivibration mounts
- rubber antivibration mounts
(;&+$1*(586(/,0,76
,QWHUQDOH[FKDQJHU
Maximum operating pressure at refrigerant sideMaximum operating pressure at
water side

Standard(kPa)Low temperature (kPa)kPa
&/,9(7(C)2500 2100 1000
3(' (CE)2900 2100 1600
64/ 2450 2100 1000
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qsrtuv wx yvt*v zI{x |t
High pressure safety switch kPa 2750 1940 -
Low pressure safety switch kPa 230 360 -
Antifreeze protection °C 3 5,5 -
High pressure safety valve kPa - - 3000
Low pressure safety valve kPa - - 1900
Max compressor starti per hour nr - - 5
High compressor discharge temperature safety thermostat °C - - 120
&255(&7,21)$&7256
Internal exchanger
m2°C/W Cooling capacity correction factors Compressors’input power correction factors
0,44 10-4 1 1
0,88 x 10-4 0,97 0,99
1,76 x 10-4 0,94 0,98
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SOUND POWER LEVEL (dB)
SOUND POWER LEVEL (dB)
Octave band (Hz)
Sound
pressu
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level
Sound
power
level
Octave band (Hz)
Sound
press
ure
level
Sound
power
level
Grand.
63
125
250
500
1000
2000
4000
8000
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dB(A)
Grand.
63 125
250
500 1000
2000
4000
8000
dB(A)
dB(A)
}~ }XX
105
101
102
99 99 94 86 78 82 103
}~ }XX
101
97 98 95 95 90 82 74 78 99
}~ }X
105
101
102
99 99 94 86 78 82 103
 
101
97 98 95 95 90 82 74 78 99
}~ }X
107
103
107
100
101
96 87 78 83 104
 
103
99 100
96 97 92 83 74 79 100
}~ X
107
103
107
100
101
96 86 77 83 104
 
103
99 100
96 97 92 82 73 79 100
}~ X
106
102
103
100
100
97 88 80 83 104
 
102
98 99 96 96 93 84 76 79 100
}~ 
106
103
105
101
101
97 89 81 83 104
 
103
100
99 98 98 93 85 77 79 101
}~ X
107
103
105
102
101
98 89 80 84 105
 
104
100
101
98 98 93 84 76 80 101
~ 
109
104
106
102
103
98 89 80 84 106
 
104
100
102
98 99 94 85 76 80 102
~ (
109
105
106
102
103
98 88 79 84 106
 
105
101
102
98 99 94 84 75 80 102
~ X
109
105
106
102
102
100
90 83 84 106
 
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101
102
98 98 96 86 79 81 103
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109
106
105
103
102
100
91 82 85 107
 
105
102
103
101
101
96 87 78 81 103
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109
106
106
104
103
100
91 82 85 107
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106
102
104
100
101
96 87 78 81 103
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111
107
108
104
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91 81 86 108
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103
104
101
101
98 89 81 82 105
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SOUND POWER LEVEL (dB)
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Octave band (Hz)
Sound
pressu
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Sound
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Octave band (Hz)
Sound
press
ure
level
Sound
power
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Grand.
63
125
250
500
1000
2000
4000
8000
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63 125
250
500 1000
2000
4000
8000
dB(A)
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}~ }X
95
88 97 90 89 87 76 69 74 94
 
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86 88 86 85 80 72 64 68 89
}~ }X
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 
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87 88 87 85 80 72 65 68 89
}~ }X
97
90 98 90 91 88 77 69 75 96
 
85
87 88 86 86 80 72 63 68 89
}~ X
96
90 98 90 91 88 76 67 75 96
 
87
89 88 86 86 80 70 61 68 88
}~ X
98
92 98 91 91 91 79 72 75 96
 
85
86 86 85 84 84 74 66 68 89
}~ 
98
92 99 93 93 90 80 73 76 98
 
88
89 91 90 88 83 75 67 70 92
}~ X
99
93 100
93 93 91 80 73 76 98
 
88
90 91 89 88 83 75 67 70 92
~ 
100
93 101
93 94 91 79 71 77 99
 
88
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~ (
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93 94 91 79 71 77 99
 
90
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101
94 100
94 94 94 82 75 77 100
 
90
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101
93 101
94 95 94 83 75 78 101
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101
94 101
95 96 94 83 75 78 101
 
90
91 92 91 89 88 79 71 71 94
Measures according to ISO 3744 regulations, with respect to the EUROVENT 8/1 certification.
The sound levels refer to the unit at full load, in the rated test conditions. The sound pressure level refers to a distance of 1m
from the external surface of the units operating in an open field.
Data referred to the following conditions:: outdoor air temperature 35°C, internal exchanger water = 12/7°C.
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(8) INTERNAL EXCHANGER WATER INLET
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(10) MINIMUM SAFE CLEARANCE.
(11) MINIMUM CLEARANCE FOR A SAFE PASSAGE WHEN THE
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(8) INTERNAL EXCHANGER WATER INLET
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(10) MINIMUM SAFE CLEARANCE.
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(9) INTERNAL EXCHANGER WATER OUTLET
(10) MINIMUM SAFE CLEARANCE.
(11) MINIMUM CLEARANCE FOR A SAFE PASSAGE WHEN THE
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0 mm 3258 3256 3258 3256 3204 3218 3218 3247 3257 3220 3225 3217
1 mm 3792 3794 3792 3794 3846 3832 3832 3803 3793 3830 3825 3833
2 mm 1311 1299 1311 1299 1353 1338 1326 1345 1341 1347 1336 1326
3 mm 1015 1027 1015 1027 973 988 1000 981 985 979 990 1000
2' ‘‘ 8 8 8 8 8 8 8 8 8 8 8 8
: kg 1247 1318 1409 1545 1351 1409 1545 1257 1300 1376 1422 1545
: kg 1245 1316 1361 1359 1287 1361 1359 987 1018 1318 1376 1359
: kg 1263 1341 1319 1407 1235 1319 1407 1219 1263 1275 1339 1407
: kg 943 1015 993 982 927 993 982 790 864 952 1006 982
: kg 971 1045 1006 1250 933 1006 1250 963 880 961 1019 1250
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(9) INTERNAL EXCHANGER WATER OUTLET
(10) MINIMUM SAFE CLEARANCE.
(11) MINIMUM CLEARANCE FOR A SAFE PASSAGE WHEN THE
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(9) INTERNAL EXCHANGER WATER OUTLET
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(11) MINIMUM CLEARANCE FOR A SAFE PASSAGE WHEN THE
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(11) MINIMUM CLEARANCE FOR A SAFE PASSAGE WHEN THE
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0 mm 5270 5270 5320 5308 5295 5305 5305 5328 5315 5300 5313
1 mm 5730 5730 5680 5692 5705 5695 5695 5672 5685 5700 5687
2 mm 1222 1222 1262 1260 1251 1253 1250 1263 1260 1253 1255
3 mm 1104 1104 1064 1066 1075 1073 1076 1063 1066 1073 1071
2' ‘‘ 8 8 8 8 8 8 8 8 8 8 8
: kg 856 894 904 901 890 892 908 938 935 924 926
: kg 1603 1781 1678 1718 1768 1770 1523 1725 1765 1815 1817
: kg 1288 1407 1365 1370 1396 1397 1287 1417 1421 1448 1449
: kg 1458 1624 1608 1602 1589 1609 1529 1671 1666 1652 1672
: kg 773 762 762 763 765 763 781 789 790 792 791
: kg 1449 1518 1414 1455 1519 1515 1310 1451 1492 1555 1552
: kg 1164 1199 1150 1160 1199 1196 1107 1191 1202 1240 1237
: kg 1317 1384 1354 1357 1364 1377 1314 1405 1408 1415 1428
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ÁWÂÃ ÄÅÆÈÇGÉ ÊÉ ËÉ
- Z. I. 32030 VILLAPAIERA - FELTRE (BL) Italy - Tel (0439) 3131 - Fax (0439) 313300 - sito web http://www.clivet.com
All technical specifications presented in this manual are not binding and subject to change without notice. Copyright - CLIVET SPA - Feltre (BL) - Italy.
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PIPES
(5) ELECTRICAL PANEL
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(7) SOUND PROOF ENCLOSURE (ONLY IN THE
EXPECTED VERSIONS)
(8) INTERNAL EXCHANGER WATER INLET
(9) INTERNAL EXCHANGER WATER OUTLET
(10) AUXILIARY WIRING DIAGRAM
(11) MINIMUM SAFE CLEARANCE.
(12) MINIMUM CLEARANCE FOR A SAFE PASSAGE WHEN THE
ELECTRICAL PANEL DOOR IS OPENED
(13) MINIMUM DIMENSION FOR A PROPER AIR FLOW TO THE
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kg 1612 1739
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* Work in progress

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