CoeLux 45 SQUARE User manual

Lighting unit
CoeLux®45 SQUARE
Assembling and
installation instructions
CoeLux S.r.l.
Via Cavour, 2
22074 Lomazzo –Como - Italy
Tel. [phone]
www.coelux.com

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Confidential and Property of CoeLux S.r.l.
INDEX
1INTRODUCTION ................................................................................... 4
1.1 CONVENTIONAL SYMBOLS USED IN THE MANUAL ....................................................................... 4
1.2 ABBREVIATIONS............................................................................................................................ 4
1.3 UNITS OF MEASUREMENT ............................................................................................................ 4
2CHARACTERISTICS................................................................................ 5
2.1 DESCRIPTION OF THE PRODUCT ................................................................................................... 5
2.2 TECHNICAL DATA AND CHARACTERISTICS .................................................................................... 5
2.3 PRODUCT IDENTIFICATION ........................................................................................................... 7
2.4 STANDARDS .................................................................................................................................. 7
2.5 GENERAL SAFETY WARNINGS ....................................................................................................... 7
2.5.1 OPERATIONS TO BE AVOIDED............................................................................................... 8
3QUALIFICATIONS OF THE OPERATORS .............................................. 10
4TRANSPORTATION, MOVEMENT AND STORAGE .............................. 11
4.1 PACKAGING AND TRANSPORT .................................................................................................... 11
4.1.1 UNPACKING ........................................................................................................................ 11
4.2 MOVEMENT OF THE PARTS ........................................................................................................ 12
4.3 STORAGE..................................................................................................................................... 12
5PRE-INSTALLATION ............................................................................ 13
5.1 TOOLS NOT SUPPLIED BUT NECESSARY FOR INSTALLATION....................................................... 13
5.2 INITIAL CLEANING ....................................................................................................................... 17
5.2.1 CLEANING PROCEDURE....................................................................................................... 17
6INSTALLATION.................................................................................... 20
6.1 PERMITTED APPLICATIONS ......................................................................................................... 20
6.2 SPACE PLANNING........................................................................................................................ 20
6.3 GENERAL MOUNTING INSTRUCTIONS ........................................................................................ 20
7ASSEMBLING...................................................................................... 21
7.1 ASSEMBLY PROCEDURE .............................................................................................................. 21
7.2 ASSEMBLY SEQUENCE................................................................................................................. 23
7.2.1 SMALL MIRROR INSTALLATION........................................................................................... 23
7.2.2 LARGE MIRROR INSTALLATION ........................................................................................... 26
7.2.3 COELUX® PANEL INSTALLATION.......................................................................................... 29
7.2.4 PROJECTOR INSTALLATION ................................................................................................. 30
7.2.5 SILICA-GEL INSTALLATION AND REPLACEMENT.................................................................. 32

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7.2.6 AIR COLLECTORS INSTALLATION (compulsory for UL certified systems) ............................ 33
7.2.7 MOUNTING OF WALL FIXING STIRRUPS AND PLATES......................................................... 34
7.2.8 LIFTING AND PLACEMENT OF THE DARK BOX..................................................................... 35
7.2.9 EXTERNAL MIRROR ASSEMBLY............................................................................................ 37
8ENCUMBRANCE, CONNECTIONS AND CHECKS ................................. 39
8.1 SAFETY DISTANCES AND VOLUME .............................................................................................. 39
8.2 CONNECTIONS ............................................................................................................................ 40
8.2.1 VENTILATION CONNECTIONS (ONLY POSSIBLE ON PROJECTOR 74-00013-01)................... 40
8.2.2 ELECTRICAL CONNECTIONS ................................................................................................ 41
8.3 CHECKS ....................................................................................................................................... 42
9OPERATIONS AND USE ...................................................................... 43
10 MAINTENANCE .................................................................................. 44
10.1 DISASSEMBLY OF THE UNIT ........................................................................................................ 44
10.2 DEMOLITION AND DISPOSAL ...................................................................................................... 44
11 ANNEXES............................................................................................ 45
11.1 VENTILATION KIT ........................................................................................................................ 45
11.1.1 CHANGING OF STEP “PROJECTOR INSTALLATION” ............................................................. 45
11.2 POWER CONNECTIONS FOR CB CERTIFICATION ......................................................................... 47
11.2.1 ASSEMBLY OF CABLE GLAND .............................................................................................. 47
11.2.2 USE OF TERMINALS BOX FOR CONNECTION OF POWER SUPPLY CABLES........................... 48
11.3 EXTRAORDINARY CLEANING PROCEDURE................................................................................... 51
11.3.1 SCOPE ................................................................................................................................. 51
11.3.2 FIELD OF APPLICATION ....................................................................................................... 51
11.3.3 TERMS AND DEFINITIONS ................................................................................................... 51
11.3.4 PROCESS DEVELOPMENT.................................................................................................... 51
12 CONTACTS.......................................................................................... 56
13 COPYRIGHT ........................................................................................ 56

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Confidential and Property of CoeLux S.r.l.
1INTRODUCTION
NOTE:
This manual is expressly intended for installation technicians.
Operators appointed to assembly and installation of CoeLux products must carefully read this
entire manual before installing, assembling and starting the unit, as well as before all
maintenance operations.
This manual must always be used and maintained in good conditions.
Do not remove, tear or arbitrarily change any of part of it.
Illustrations and drawings should only be considered as general references and are not
necessarily precise.
The images and technical specifications that appear in the manual are not binding and may be
changed without prior notice.
This manual consists of a total of 56 pages + annexes.
1.1 CONVENTIONAL SYMBOLS USED IN THE MANUAL
CAUTION !
This symbol means that the operator must pay great attention in order to avoid wounds and
damages to the personnel, breaks or fire to the unit.
WARNING:
This symbol means that the operator must pay attention in order to avoid inconveniences to the
personnel and / or possible damages to or bad running of the unit.
NOTE:
This symbol means specific technical indications or it emphasises important information.
This symbol shows the connection to parts or annexes of the manual, or the need to consult other
different documents.
If necessary, other auxiliary symbols can be employed.
1.2 ABBREVIATIONS
Sec. = section
Chap. = chapter
Par. = paragraph
Fig. = figure
Tab. = table
1.3 UNITS OF MEASUREMENT
Except where indicated otherwise, the used measurement units are those required by the
International System (SI).

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2CHARACTERISTICS
2.1 DESCRIPTION OF THE PRODUCT
CoeLux® 45 SQUARE is a recessed lighting unit: partially hidden by the false wall and the false
ceiling, it artificially simulates natural light of sky and sun, even in a fully closed space. CoeLux®
45 SQUARE must be installed on the wall.
CoeLux® 45 SQUARE includes a LED light source, glass optical components, a CoeLux® plastic
panel, all housed in a single metallic structure in the false wall, plus a mirror recessed in the false
ceiling.
WARNING:
CoeLux® 45 SQUARE installation and use is limited to indoor environments that comply with
essential requirements reported in the table below. It is forbidden any uneven use of the product,
respect to restriction report in this guide, which may cause hazards to health and safety of people,
animals and goods, and product malfunctioning. CoeLux s.r.l. is not liable for any injury to people,
animals or goods derived from an incorrect installation and/or improper use of the product (or
different from directives reported in the present guide).
For particularly severe environmental conditions (daily temperature range excide 15°C and
maximum relative humidity higher than 60%) support machines for active air treatment are
needed: please contact us for the scope
2.2 TECHNICAL DATA AND CHARACTERISTICS
Features
Measure unit
Value
MECHANICAL
Dark-box encumbrance on the wall
mm
1675 x 691 x 2375
in
65.9 x 27.2 x 93.5
Overall dimensions
mm
1685 x 1541 x 2375
in
66.3 x 60.7 x 93.5
Percived skylight dimensions
mm
980 x 980
in
36.8 x 36.8
Weight
Kg (lb)
300 (660)
ELECTRICAL (Projector)
Voltage (frequency) of supply
V (Hz)
100 –240 (50/60)
Connection
-
Phase + Neutral + PE
Maximum (typical) power consuption
W
300 (270)
Insulation class
IEC standards
Class I
Marking
CE, UL, FCC

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ENVIRONMENTAL (equipment intended for internal use)
Minimum / maximum operating temperature
°C
10 / 40
Maximum operating relative humidity
%
95 (non condensing)
Tab. 1 Data and features of the product
CoeLux® 45 SQUARE appears as a steel external case.
It may also be mounted on normally inflammable surfaces
For all lighting data, please see the product technical sheet. Contact CoeLux S.r.l. to receive them
or to receive further information and clarifications.
Fig. 1 Dimensions in mm (inch)
2375
(93.5)
21
(0.8)
670
(26.4)
691
(27.2)
1685
(66.3)
1541
(60.7)

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2.3 PRODUCT IDENTIFICATION
On the LED projector is located a label indicating the Serial Number and the Part Number;
communicate these numbers to CoeLux S.r.l. for any request.
Fig. 2 Label with Part Number e Serial Number
2.4 STANDARDS
CoeLux® 45 SQUARE meets the essential requirements of 2014/35/UE, 2014/30/UE, 2011/65/UE,
2012/19/EU directives for which the relevant harmonised standards were applied.
Moreover, CoeLux® 45 SQUARE holds the UL certification for Canada and U.S.A. (File E476417)
and FCC certification (in accordance with Cfr 47 part 15 –Subpart B- 15.107 e 15.109).
2.5 GENERAL SAFETY WARNINGS
CAUTION !
Read the entire user manual since it contains important information on correct installation and
operation. Follow indications reported in the present guide to avoid fire and accidents during
product installation and use.
The warranty is null and void in case of damages due to the inobservance of instructions and
warnings reported in the present guide. CoeLux s.r.l. is not liable for any injury to people, animals
or goods derived from inobservance of instruction and warnings reported in the present guide.
Moreover CoeLux s.r.l. does not assume any responsibility derived from an incorrect installation
and/or assembly (or different from directives reported in the present guide).
CAUTION !
Only personnel qualified by CoeLux s.r.l. can perform assembly, installation and inspection
operations. Fixing operations of the product to the existing structure are demanded to qualified
personnel (this qualification does not concerned CoeLux s.r.l.).
Part Number
Serial Number

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NOTE:
Some details concerning turning on the product or its operations in general may depend on
choice made during assembly and /or installation.
• The product is not a toy and should be kept out of the reach of children! Install the product
out of reach of children.
• Be careful not to leave packaging material unattended since it may be a hazardous toy for
children.
• The product must be installed and used only in indoors and dry rooms, not exposed to
humidity and damp.
WARNING:
• Do not install the unit in dirty (dusty) rooms where gas, vapours or dust are or may be
found. Explosion risk!
• Do not cover the system with thermal insulation materials: In particular, the
distance between each product surface and any insulating material present in the ceiling
must exceed 76 mm (3 in) to maintain UL certification.
• The product must not be exposed to extreme temperatures, high vibrations or strong
mechanical stress.
• If safe operations are not deemed possible, the product may be put out of service and any
incorrect handling should be prevented. Expert supervisor should be requested. The correct
working of the system is no longer considered possible when:
- the product is visibly damaged;
- the product does not operate or operate incorrectly (blinking light, smoke or odour
exhaust, audible crackling, product or surrounding surface decolouration);
- the product was stored in unfavourable conditions;
- the product is worn or has been damaged by transport.
• For further questions, please contact CoeLux S.r.l. (see the last page of this manual).
2.5.1 OPERATIONS TO BE AVOIDED
• Altering the unit or its parts, even partially, if not first expressly agreed (writing
authorization) with the manufacturer; the manufacturer is not liable for any consequences
derived from unauthorized changes of the product operated by costumer and/or installer
and/or other subjects. Moreover product alterations also null and void warranty and
certifications;
• Opening the case before cutting off power.
• Performing improper or hazardous operations.
• Obstructing ventilation or heat dissipation slots.

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• Using flammable liquids near the unit.
• Installation or repairs done by unqualified personnel.
• Walking over, hanging on or leaning on the system during all phases of installation.
• Turning on and off repeatedly the system into a period of time of 30 seconds.

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3QUALIFICATIONS OF THE OPERATORS
Logo
Meaning
Function
Generic worker.
Operator without specific skills, only able to
perform simple tasks following instructions
provided by qualified technicians.
Lifting and handling vehicle driver.
Operator qualified to use vehicles for lifting and
handling material (strictly following the
manufacturer's instructions), according to current
laws in the user's country of the unit.
Mechanical technician.
Qualified technician, able to assemble and operate
the unit, to work on mechanical parts for
adjustments, maintenance and necessary repairs.
Not authorised to work on live electrical systems.
Electrical technician.
Qualified technician able to operate the unit,
assigned to perform all electrical adjustments,
maintenance and repairs. This person is qualified
to work on live cabinets and shunt boxes.
Qualified technician or operator.
Technician qualified by CoeLux s.r.l. to perform
complex operations, in special situations or, in any
case, those agreed with the user. According to the
situation, this individual has mechanical and / or
electrical and / or electronic skills.
Tab. 2 Qualifications of the operators
NOTE:
Several positions indicated in the table can be held by a single person following adequate training.
Please note that “OPERATOR” means the individual assigned to assembly, install and clean the
unit.
“QUALIFIED PERSONNEL" or "QUALIFIED OPERATOR” mean those individuals who have attended
specialised courses, training, etc. and have experience with unit installation, operations,
maintenance, repairs and transport.
“EXPOSED PERSON” means a person whose presence in any area inside and/or near the unit
constitutes a risk to his safety, health or security.