Coleman Powersports DR48V-B User manual

POWERSPORTS
OWNER’S MANUAL
DR48V-B
DR48V-S
Provincial / Municipal governments have different regulations
pretaining to owning and operating this vehicle, learn the
regulations in your area.
Coleman Powersports
1(888) 405-8725
1775 E. University Dr., Tempe, AZ 85281
www.colemanpowersportsusa.com

OWNER’S/OPERATOR’S
MANUAL
NOTE:
Please keep this manual with the vehicle so that it can be found easily and
referenced when needed.
WARNING:
Read this Manual, and any Supplements Carefully Before
Operating Vehicle.
Assembly
Operation
Maintenance
THIS VEHICLE IS NOT DESIGNED
FOR USE ON RENTAL
TRACKS OR RACING
Each operator of this vehicle should read and understand this
owner's manual. This manual has important information about
Safety, operation and maintenance

CONTENTS
1.INTRODUCTION ···························1.1
2.UNDERSTANDING WARNINGS ··················2.1
3.SAFETY WARNING······························3.1
4.PRE-RIDE INSPECTION························· 4.1
5.OPERATION WARNING··························5.1
6.V.I.N. NUMBER··································6.1
7.CONTROL AND FUNCTIONS·····················7.1
8.RIDING GEAR···································8.1
9.BATTERY·······································9.1
10. MAINTENANCE·······························10.1
11. TROUBLE SHOOTING························11.1
12. SPECIFICATIONS···························· 12.1
13.
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . .. .13.1

OWNER’S/OPERATOR’S MANUAL
1. INTRODUCTION
1
Introduction
Congratulations on the purchase of you Coleman Golf Cart. We take pride in offering
you this product engineered and manufactured to the highest performance
and quality standards. We are sure that you will enjoy superior levels of
performance, reliability, riding comfort, and safety.
This manual is provided to help the owner and operators of this VEHICLE become
familiar with the operating characteristics, and the many features offered.
The manual also covers information on care and maintenance of your VEHICLE.
Please read this manual carefully. The information contained in this Owner’s
Manual, and the Warning Labels supplied will help you to understand safe
use and maintenance of your VEHICLE. Please understand and follow all
Warnings and Instructions.
Product and specifications are subject to change without notice.

OWNER’S/OPERATOR’S MANUAL
1. INTRODUCTIOPN
2
Important Safety Notice
●This vehicle is designed and manufactured for off-road use. Depending on your
state or jurisdiction, It may be illegal to operate this vehicle on any public street, road,
or highway. Such use may be prohibited by law. Check with your state about where when
and how you may operate your vehicle.
●Check the laws and regulations in force before choosing where to operate this
vehicle. It is illegal to operate this vehicle on public lands where vehicle specified
sizes do not match the specifications of this vehicle.
●Never make any modifications to the motor, drive system, mechanical or electrical
systems of your VEHICLE. Never install aftermarket parts or accessories intended to
increase the speed or power to your VEHICLE.
●Failure to follow these warnings increases the possibility of accidents leading to
DEATH or SERIOUS INJURY!
●Additionally, failure to follow th ese requirements will void the Warranty on your
VEHICLE.
NOTE
The addition and use of certain accessories including, (but not limited to) mowers,
blades, sprayers, winches and windshields can change the handling characteristics
and the performance of your VEHICLE.
Practice Responsible VEHICLE Operation
Make sure that you understand and follow all local, state/province, and
federal/national riding laws and requirements.
Remember
Respect your vehicle, respect the environment and respect the property of others.
You are responsible for your safety and the safety of others around you when
you operate this vehicle!
1. INTRODUCTION

OWNER’S/OPERATOR’S MANUAL
1. INTRODUCTIOPN
3
A VEHICLE CAN BE HAZARDOUS TO OPERATE.
This VEHICLE handles differently from other vehicles including motorcycles, ATVs
and cars. If you fail to take proper precautions a collision and/or rollover can
occur quickly, even during routine maneuvers such as turning and driving on hills
or over obstacles.
SERIOUS INJURY OR DEATH
can result if you do not follow these instructions.
Read this manual and all labels carefully and follow the operating procedures
described.
This vehicle is designed to carry the driver and one passenger in the front
seat. If this vehicle has a rear seat, it is designed to carry 2 additional
passengers. Never carry passengers in the cargo bed or on cargo racks if
equipped.
Always be sure the driver and passenger's are wearing seat belts.
Never allow anyone who is under the age of 16 to operate this VEHICLE.
Never permit a guest to operate this VEHICLE unless the guest has read this
manual and all product labels.
The driver and passengers of this vehicle should wear a DOT certified helmet and
eye protection
As with any off-road-capable vehicle, there is a risk of tip over or rollover under
certain conditions. Uneven terrain or slopes which pitch the vehicle sideways,
turning too fast or sharp, or a combination of conditions increase the risk of tip
over.
If you are in a situation where the vehicle is tipping over, do not put your arm or/
and leg outside the vehicle, do not try to stop tipping with your arm or leg. You
could be severely injured. You could suffer a crushed hand, arm, leg, or foot, if
part of your body is caught underneath the vehicle.
You must keep your arms and legs inside the vehicle until it has stopped moving.
Never consume alcohol or drugs before or while operating this VEHICLE.
Never operate at excessive speeds. Always travel at a speed which is proper for
the terrain, visibility and operating conditions, and your experience.
Never attempt wheelies, jumps or other stunts.
Always inspect your VEHICLE each time you use it to make sure it is in safe
operating condition. Always follow the inspection and maintenance procedures
and schedules described in this manual.
Always keep hands, arms, feet, and legs inside the vehicle at all times during
1. INTRODUCTION

OWNER’S/OPERATOR’S MANUAL
1. INTRODUCTIOPN
4
operation. Keep your feet on the floorboard. Never hold onto the enclosure
except when using the handgrip inside the enclosure. Otherwise, your hand could
be injured if it is caught between the enclosure and an obstacle outside the
vehicle.
Always keep both hands on the steering wheel when driving.
Never wrap your thumbs and fingers around the steering wheel. This is
particularly important when driving in rough terrain. The front wheels will move
right and left as they respond to the terrain, and this movement will be felt in the
steering wheel. A sudden jolt could wrench the steering wheel around, and your
thumbs or fingers could be injured if they are in the way of the steering wheel
spokes.
Always go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the VEHICLE.
Never operate on excessively rough, slippery or loose terrain.
Always follow proper procedures for turning as described in this manual. Practice
turning at low speeds before attempting to turn at faster speeds. Do not turn at
excessive speed.
Always have the VEHICLE checked by an authorized dealer if it has been
involved in an accident.
Never operate VEHICLE on hills too steep for the VEHICLE or for your abilities.
Practice on smaller hills before attempting larger hills.
Never climb hills with excessively slippery or loose surfaces. Never open
throttle suddenly or make sudden gear changes. Never go over the top of any
hill at high speed.
Check the terrain carefully before you start down any hill. Never go down a hill
at high speed. Avoid going down a hill at an angle which would cause the
vehicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures for crossing the side of a hill as described in this
manual. Avoid hills with excessively slippery or loose surfaces. Never attempt to
turn the VEHICLE around on any hill. Avoid crossing the side of a steep hill if
possible.
Always check for obstacles before operating in a new area. Never attempt to
operate over large obstacles, such as large rocks or fallen trees. Always follow
1. INTRODUCTION

OWNER’S/OPERATOR’S MANUAL
1. INTRODUCTIOPN
5
proper procedures when operating over obstacles as described in this manual.
Always be careful of skidding of sliding. On slippery surfaces, such as ice, go
slowly and be very cautious in order to reduce the chance of skidding or sliding
out of control.
Avoid operating the VEHICLE through deep or fast flowing water. Avoid water
which exceeds the recommended maximum depth. Go slowly, carefully avoiding
sudden movements, maintain a slow and steady forward motion, do not make
sudden turns or stops, and do not make sudden throttle changes.
Wet brakes may have reduced stopping ability. Test your brakes after leaving
water. If necessary apply them lightly several times to let friction dry out the pads.
Always be sure there are no obstacles or people behind you when you operate in
reverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharp
angles in reverse.
Always use the size and type tires specified in this manual. Always maintain
proper tire pressure as described in this manual.
Never modify A VEHICLE through improper installation or use of accessories.
Never exceed the stated load capacity. Cargo should be as far forward in the bed
(if equiped) as possible, and distributed evenly from side to side. Be sure cargo is
secured so that it cannot move around during operation. Reduce speed
and follow instructions in this manual for carrying cargo or pulling a trailer.
Allow greater distance for braking.
1. INTRODUCTION

OWNER’S/OPERATOR’S MANUAL
2. UNDERSTANDING WARNINGS
6
ATTENTION:
This vehicle is Not a toy!
READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BEFORE
OPERATION.
KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING!
Read this manual thoroughly referring to the various areas which are being discussed
on your machine. Operating this vehicle carries with it responsibilities for your
personal safety, the safety of others, and the protection of our environment.
NOTE: Illustrations used in this manual are for general representation only. Your
model may differ.

OWNER’S/OPERATOR’S MANUAL
2. UNDERSTANDING WARNINGS
7
SAFETY ALERT
WARNINGS identify special instructions or procedures which, if not correctly
followed, could result in personal injury, or loss of life. Read all WARNINGS in
this manual carefully. Follow their instructions to remain safe.
The following precautionary signal words are used throughout this manual to convey
the following messages:
This is the safety alert symbol. When you see this
symbol on your machine or in this manual, be alert to
the potential for personal injury. Your safety is involved!
WARNING
Indicates a potential hazard which could result in severe injury or death.
CAUTION
Indicates a potential hazard which may result in minor personal injury or
damage to the VEHICLE.
CAUTION
Indicates a situation that can result in damage to the machine.
NOTE The word “NOTE”in this manual will alert you to key information or
instructions.

OWNER’S/OPERATOR’S MANUAL
3. SAFETY WARNING
8
NOTE:
Warning decals have been placed on the vehicle for your protection. Read and follow
the instructions on each decal carefully. In the event any decal becomes illegible or
comes off, contact your dealer for a replacement.

OWNER’S/OPERATOR’S MANUAL
3. SAFETY WARNING
9
1
2
3
3

OWNER’S/OPERATOR’S MANUAL
3. SAFETY WARNING
10
4
5
6

OWNER’S/OPERATOR’S MANUAL
4. DAILY PRE-RIDE INSPECTION
11
WARNING
You must inspect your vehicle each time before riding to ensure it is in proper working
order. If proper inspection is not done, severe injury or death could result.
Use the following checklist to verify your machine is in proper working order each
time you ride.
ITEM/ INSPECTION PROCEDURE
1. Tires— check condition and pressures.
2. Battery— Check whether the battery system is abnormal, whether the wiring is
secure, and terminals protected.
3. All brakes—check fluid level, check operation, adjustment (includes parking
brake).
●Brake pedal
Check for correct brake pedal free play . This should be set at 1/2 inch - 3/4 inch. If the brake
pedal free play is incorrect, have an authorized dealer adjust it. Check the operation
of the brake pedal. It should move smoothly and there should be a firm feeling when
the brakes are applied. If not, have the vehicle inspected by your dealer.
●Brake fluid leakage
Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid
reservoir. Apply the brakes firmly for one minute. If there is any leakage, have the
vehicle inspected by an authorized dealer.
●Brake fluid level
●Check the brake fluid level. Add fluid if necessary.
●Brake operation
Test the brakes at slow speed after starting out to make sure they are working
properly. If the brakes do not provide proper braking performance, inspect the brake
system.
4. Accelerator pedal
Check to see that the accelerator pedal operates correctly. It must operate smoothly
and fully spring back to the idle position when be released.
Have an authorized dealer repair as necessary.

OWNER’S/OPERATOR’S MANUAL
4. DAILY PRE-RIDE INSPECTION
12
5. Headlight / Taillight / Brake light— check operation of all indicator lights and
switches.
6. Wheels— check tightness of wheel nuts and axle nuts. Make sure the axle nuts
are secured by cotter pins.
Check wheels for balance, damage or misalignment. Have an authorized service
center repair or replace if necessary.
Check front bearing assembly hubs for looseness or damage. Have an authorized
service center replace if damaged.
7. Steering— check for free operation noting any unusual looseness in any area.
Park the vehicle on level ground. Turn the steering wheel right and left. Check for
excessive free play, abnormal noises, or abnormal vibrations. Have an authorized
dealer repair as necessary for proper operation.
8. Loose parts—visually inspect vehicle for any damaged components or loose
nuts/bolts or fasteners.
Always check the tightness of chassis fittings and fasteners before a ride.
9. Seat belts— Check for proper operation and belt wear.
Make sure that both seat belts are not frayed or damaged. The seat belt must move
smoothly when pulled out and retract on its own when released. The latch plate
should click securely into the buckle and release when the release button is pushed
firmly. Clean off any dirt or mud which could affect operation. Have an authorized
dealer repair as necessary for proper operation.

OWNER’S/OPERATOR’S MANUAL
5. OPERATION WARNINGS
13
WARNING
POTENTIAL HAZARD
Plugging in or removing electrical components in the energized state
WHATCAN HAPPEN
Plugging and unplugging electrical energized components, may cause
instantaneous bad contact and a discharge phenomenon. This can cause signal
interference, damage electrical components, even the phenomenon of causing
vehicle to go out of control. Results could cause serious injury or death
HOW TO AVOID THE HAZARD
Make sure power is disconnected from the battery before removing or installing
any electrical component
WARNING
POTENTIAL HAZARD
Washing vehicle with water, or cleaning elecrical components with a wet rag
WHAT CAN HAPPEN
Water droplets may cause short circuits, burn electrical circuits and components or
cause fires. These problems may cause serious injury or death.
HOW TO AVOID THE HAZARD
Be careful when using water or cleaning solutions. Never allow anything damp to
intentionally come in contact with electrical components
WARNING
POTENTIAL HAZARD
Malfunction of the accelerator pedal.
WHAT CAN HAPPEN
The accelerator pedal could be hard to operate, making it difficult to speed up
or slow down. This could cause an accident.
HOW TO AVOID THE HAZARD
Check operation of the accelerator pedal before turning on power. If it does

OWNER’S/OPERATOR’S MANUAL
5. OPERATION WARNINGS
14
not work smoothly, check for the cause. Correct the problem before operating the
vehicle. Consult an authorized dealer if you can’t find or solve the problem yourself.
WARNING
POTENTIAL HAZARD
Not wearing the seat belt.
Wear the seat belt improperly.
WHAT CAN HAPPEN
There is increased risk of being killed or seriously injured in an accident.
HOW TO AVOIDTHEHAZARD
Always wear your seat belt when riding in the vehicle.
Be sure the seat belt is close-fitting across your hips and is latched securely.
WARNING
POTENTIAL HAZARD
Trying to stop the tipping vehicle with your arm or leg .
WHAT CAN HAPPEN
You could be severely injured. You could suffer a crushed hand, arm, leg, or foot.
HOW TO AVOID THE HAZARD
You must keep your arms and legs inside the vehicle until it has stopped moving.
As with any vehicle, there is a risk of tip which can be over or rollover on
certain conditions. Uneven terrain or slopes which pitch the vehicle sideways,
turning too fast or sharp, or a combination of conditions increase the risk of tip over.
If you are in a situation where the vehicle is tipping over, do not put your arm or/
and leg outside the vehicle, do not try to stop tipping with your arm or leg. You
could be severely injured. You could suffer a crushed hand, arm, leg, or foot, if
part of your body is caught underneath the vehicle.
WARNING
POTENTIAL HAZARD
Driving with brakes that are not working properly.
WHAT CAN HAPPEN
You could lose braking ability, which could lead to an accident.

OWNER’S/OPERATOR’S MANUAL
5. OPERATION WARNINGS
15
HOW TO AVOID THE HAZARD
Always check the brakes at the start of every ride. Do not operate the vehicle if you
find any problem with the brakes. If a problem cannot be corrected by the adjustment
procedures provided in this manual, have the vehicle inspected by an authorized
dealer.
WARNING
POTENTIAL HAZARD
Operate vehicle without being familiar with all controls.
WHAT CAN HAPPEN
Loss of control, which could cause an accident or injury.
HOW TO AVOID THE HAZARD
Read the Owner’s Manual carefully. If there is a control or function you do not
understand, ask our authorized dealer.
WARNING
POTENTIAL HAZARD
Improper charging.
WHAT CAN HAPPEN
Batteries or car chargers inflate, get damaged or explode, which can cause fires and
serious injuries.
HOW TO AVOID THE HAZARD
Charge using the specified power supply and plug. Disconnect the power supply
when the charging indicator is green. If the charging indicator, charging socket or
charger is faulty and cannot be charged, please contact an authorized service
center.
WARNING
POTENTIAL HAZARD
Operate this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause
changes in handling which in some situations could lead to an accident.

OWNER’S/OPERATOR’S MANUAL
5. OPERATION WARNINGS
16
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of accessories. All
parts and accessories added to this vehicle should be genuine parts or equivalent
components designed for use on this vehicle and should be installed and used
according to instructions. If you have questions, consult an authorized dealer.
WARNING
POTENTIAL HAZARD
Operating or riding as a passenger in this vehicle without wearing an approved
helmet
WHATCAN HAPPEN
Operating or riding as a passenger without an approved helmet increases your
chances of a severe head injury or death in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet which fits properly.
WARNING
POTENTIAL HAZARD
Operate this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this vehicle.

OWNER’S/OPERATOR’S MANUAL
5. OPERATION WARNINGS
17
WARNING
POTENTIAL HAZARD
Operate this vehicle at excessive speeds.
WHATCAN HAPPEN
Increases your chances of losing control of the vehicle, which can result in an
accident.
HOW TO AVOID THE HAZARD
Always travel at speeds which are proper for the terrain, visibility and
operating conditions; and your experience.
WARNING
POTENTIAL HAZARD
Failure to inspect the vehicle before operating.
Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle each time you use it to make sure the vehicle is in safe
operating condition.
Always follow the inspection and maintenance procedures and schedules described
in the Owner’s Manual.
WARNING
POTENTIAL HAZARD
Remove hands from steering wheel during operation.
WHATCAN HAPPEN
Removing even one hand can reduce your ability to control the vehicle.
HOW TO AVOID THE HAZARD
Always keep both hands on the steering wheel during operation.
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