Coleman FLARE FREE TECHNOLOGY REVOLUTION 4 User manual

Manual Revision #:
01222021JC
www.colemanbbqs.com
ASSEMBLY MANUAL
85-3167-4 (G53208)
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your barbecue immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
REVOLUTIONTM
4BURNER

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your barbecue.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
barbecue at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If oduor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BARBECUE’S STAINLESS
STEEL AND PAINTED STEEL PARTS
CAN BECOME VERY HOT.

1
HARDWARE PACK
1/4”-20UNCx38 Screw
X 6
NO.10-24UNCX13 Screw
X 18
Rubberized Washer
X 10
1/4”-20UNCx16 Screw
X 26
NO.8-32UNCX18 Screw
X 2
1/4”-20UNC Nut
X 2
NO.8-32UNC Nut
X 2
NO.8-32UNCX10 Screw
X 3
ST4.2X10 Tapping Screw
X 9
M4 Wing Nut
X 1
Side Burner Knob
X 1
Wheel Lock Pin
X 1
123
456
789
10 11 12
13
No. Description Part Number Qty.
1 1/4-20UNCx38 Screw 20120-13038-250 6
2 1/4-20UNCx16 Screw 20120-13016-250 26
3 NO.10-24UNC x13 Screw 20124-10013-250 18
4 NO.8-32UNC x18 Screw 20132-08018-250 2
5 NO.8-32 X 3/8, Philips Flat Head 20332-08010-250 3
6ST4.2X10 Tapping Screw 22500-42010-137B 9
7 φ7 Fiber washer G501-0054-9100 10
8 1/4"-20UNC Nut 30220-13000-250 2
9 NO.8-32UNC Nut 30232-08000-250 2
10 Knob G532-3600-9000 1
11 M4 Wing Nut 33301-04000-032 1
12 Venturi Clip, Side Burner G405-0019-9200 1
13 Wheel Lock Pin G350-0026-9000 1
14 AA Battery G610-0028-9100 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.
Caution:
Sheet metal can cause injury. Wear gloves when installing the barbecue.
Venturi Clip, Side Burner
X 1
AA Battery
X 1
14

2
PARTS LIST FOR 85-3167-4 (G53208)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G532-2500-02
AB 1 Lid Handle G532-0004-02
AC 1 Thermometer G532-0007-01
AD 1 Thermometer Bezel G532-0006-01
AE 2 Screw, Top Lid G466-0007-01
AF 2 Lid Bumper, Front G527-0002-02
AG 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G532-2700-01
BB 4 Main Burner G532-3500-01
BC 3 Carryover Assembly G614-0095-01
BD 4 Heat Distribution Plate G532-0016-01
BE 1 Grease Channel G532-0015-01
BF 3 Upper Cooking Grate G532-0081-01
BG 1 Cleaning Tool G532-0083-01
BH 1 Warming Rack G532-0018-01
BI 1 Match Holder G501-0068-01
BJ 1 Grease Channel Shield G532-0063-01
BK 3 Lower Cooking Grate G532-0080-01
BL 4 Main Burner Brace G466-0047-01
CA 1 Manifold Assembly G532-9700-01
CB 1 Regulator G606-0008-01
CC 1 Side Stove Valve G532-0072-01
CD 1 Metal Hose, Side Stove G401-0068-01
CE1 1 Electronic Ignition Assembly G532-0019-01
CE2 1 Ignition Battery Cover G532-0019-02
CE3 1 Instastart™ Ignition Button G532-0082-01
CF 1 Electrode Set, Main Burner G515-0067-01
CG 5 Control Knob G532-3600-01
CH 5 Knob Bezel G363-0026-01
CI 1 Control Panel G532-0076-01
CJ 1 Front Brace G532-9000-01
CK 1 Grease Cup - Burner Box G416-0015-01
CL 2 Grease Cup Rails G466-0034-01
CM 1 Upper Back Panel G532-0067-01
CN 1 Lower Back Panel G532-0066-01
CO 1 Heat Shield - Burner Box G532-0023-01
CP 1 Heat Shield - Tank G532-0033-01
CQ 1 Tank Exclusion Wire G532-0077-01
Item No. Qty. Description Part No.
DA 1 Side Stove Side Shelf, Left G532-0900-01
DB 1 Side Shelf Fascia, Left G532-C800-01
DC 1 Side Shelf Table Rear Brace,
Left
G532-1300-01
DD 1 Side Stove Burner G532-5200-01
DE 1 Side Stove Support Drip Pan G515-0083-03
DF 1 Electrode Set, Side Stove G515-0039-02
DG 1 Side Stove Lid G532-0029-01
DH 1 Side Stove Cooking Grate G501-0077-01
DI 1 Side Shelf Table, Right G532-0030-01
DJ 1 Side Shelf Fascia, Right G532-A800-01
DK 1 Side Shelf Table Rear Brace,
Right
G532-1700-01
DL 1 Grease Cup Holder - Flare-Free G532-0031-02
DM 1 Grease Cup - Flare-Free G532-0031-02
EA 1 Cart Side Panel, Left G532-1000-02
EB 1 Cart Side Panel, Right G532-1100-02
EC 1 Left Door Assembly G532-A100-01
ED 1 Right Door Assembly G532-A200-01
EE 2 Door Handle G532-0026-01
EF 1 Bottom Shelf G532-0600-02
EG 2 Locking Castor G350-0023-01
EH 2 Castor G350-0024-01
EI 2 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G532-B007-01
F2 1 Assembly Manual G532-M008-01
F3 1 Safe Use and Care Manual G363-M003-02
F4 1 Tank Screw G505-0047-01

3
EXPLODED DIAGRAM FOR 85-3167-4 (G53208)
CK
DI
CN
ED
EE
EG
EH
EI
F4
DK
BE
BJ
AA
AB
DL
DM
DJ
CP
CJ
EI
EC
EA EB
DC
DG
DH
DD
CQ
DF
DB
DA
BI
CO
CM
CE3 CE1 CE2
EE
BH
BG
BA
AE
AG
AF
BK
BD
BF
CH
CG
AC
AD
CF
CA
CD
BC
CL
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
F1 F2 F3
CB
BL
CC
CI
DE
EF
BB

4
ASSEMBLY INSTRUCTIONS
1
6
13
X 1
EF
EG
EH
EG
EH
14

5
ASSEMBLY INSTRUCTIONS
2
EAEB
EF
EF
CE1
EA
CE1
2X
66 94
X 2X 2
6
2
X 8

6
ASSEMBLY INSTRUCTIONS
3
4X
6
2
X 4
CN
CN
EB
EB
EA

7
ASSEMBLY INSTRUCTIONS
4
6
6
X 1
CQ
CQ
CQ

8
ASSEMBLY INSTRUCTIONS
5
2X
6
2
X 4
CJ
CJ
EA
EB

9
ASSEMBLY INSTRUCTIONS
6
CO
CO
CL
CL
CL
CL
6
6
X 2
A.
B.

10
ASSEMBLY INSTRUCTIONS
6
CO
EB
CK
D.
CO
EB
EA
C.
6
6
X 4

11
BA
ASSEMBLY INSTRUCTIONS
7
6
2
X 4
BA
2X
WARNING:
WATCH YOUR HANDS!
BA

12
CM
EB EA
66 71
X 2X 4
EA
BA
BA
17
ASSEMBLY INSTRUCTIONS
8

6
6
X 2
CJ
CP
CN
13
9
ASSEMBLY INSTRUCTIONS
CP
CM
CM

14
ASSEMBLY INSTRUCTIONS
10
DA
DA
DC
DB
A.
B.
6
6
3
3
X 3
X 2

15
ASSEMBLY INSTRUCTIONS
11
DA
DA BA
BA
66 72
X 3X 3
TIP:
Ensure that the rubber side of
the rubberized washer makes
contact with the burner box.
A.
B.
DA

16
ASSEMBLY INSTRUCTIONS
11
C.
D.
DC
BA
A1 B2
6
871
X 1X 1X 1
A1
B2
BA
DB
6
3
X 2

17
ASSEMBLY INSTRUCTIONS
11
DB
CE3
CE3
DB
E.
CE3
Front view

18
ASSEMBLY INSTRUCTIONS
12
DB
10
CC
CC
6
10
X 1
CC
DB
C.
A. B.