Coleman FC9V Series Quick start guide

TECHNICAL GUIDE
Echelon
MODELS: FC9V*UP
GAS-FIRED
CONDENSING / HIGH EFFICIENCY
TWO STAGE VARIABLE
UPFLOW FURNACES
UP TO 95% AFUE
NATURAL GAS
40 - 120 MBH INPUT
Due to continuous product improvement, specifications
are subject to change without notice.
Visit us on the web at www.york.com for the most
up-to-date technical information.
Additional rating information can be found at
www.gamanet.org.
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
260614-CTG-C-0407
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
These Category IV, highly efficient, compact, condensing
type furnaces are designed for residential and commercial
installations in a basement, closet, alcove, recreation room or
garage where the ambient temperature is above 32°F, or
higher. They may be either side wall or thru-roof vented using
approved plastic type combustion air and vent piping. All
units are factory assembled, wired and tested to assure
dependable and economical installation and operation.
WARRANTY
Lifetime limited warranty on both heat exchangers to the orig-
inal purchaser; a 20-year limited warranty from original instal-
lation date to subsequent purchaser.
10-year warranty on the heat exchanger in commercial appli-
cations.
5-year limited parts warranty.
FEATURES
• Two stage heating operation includes:
- Two stage gas valve
- Two stage inducer operation
- Variable speed ECM blower operation
• Provides increased comfort level & very quiet unit opera-
tion
• Adjustable delay timer allows two stage operation with sin-
gle stage thermostat
• Compact, easy to install, ideal height 40" cabinet
• Blower-off delay for cooling SEER improvement.
• Easy to connect power/control wiring.
• Built-in, high level self diagnostics with fault code display.
• Low unit amp requirement for easy replacement applica-
tion.
• Integrated control module for reliable, economical opera-
tion.
• May be installed as either two-pipe (sealed combustion) or
single pipe vent (using indoor combustion air)
• Top intake & vent connection allows installation in narrow
locations.
• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.
• Induced combustion system with inshot main burners for
quiet, efficient operation.
• No special vent termination kit required.
• 100% shut off main gas valve for extra safety.
• 24V, 40 VA control transformer and blower relay supplied
for add-on cooling.
• Hi-tech tubular aluminized steel primary heat exchanger.
• Secondary (condensing) heat exchanger of 29-4C high-
grade stainless steel.
• Timed on, adjustable off blower capability for maximum
comfort.
• Solid removable bottom panel allows easy application.
• Easy access from front of unit for cleaning, maintenance or
service.
• Protection from intake, exhaust or condensate blockage.
• Insulated blower compartment for quiet operation.
• EcoTrak comfort system allows dealer to customize com-
fort settings based on regional location.

260614-CTG-C-0407
2Unitary Products Group
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
* Wire size and overcurrent protection must comply with the National Electric Code.
NOTES:
1. For altitudes above 2000 ft. reduce capacity 4% for each 1000 ft. above sea level.
2. Wire size based on copper conductors, 60°C, 3% voltage drop.
3. Continuous return air temperature must not be below 55°F.
4. All filters must be high velocity cleanable type.
13-7/8
7/8
23-3/4
7/8
30-1/8
1-1/2” GAS
PIPE ENTRY
7/8” JUNCTION
BOX HOLE
T-STAT WIRING
7/8” K.O.
CONDENSATE
DRAIN 7/8” K.O.
OPTIONAL RETURN AIR
CUT-OUT (either side)
FOR USE WITH
EXTERNAL FILTER
FRAME
LEFT SIDE
RIGHT SIDE
26-3/4
1-1/21-1/4
C
24-3/8
20 5/8
5/8
B
24-17/16
2
D
BOTTOM IMAGE
RETURN END TOP IMAGE
SUPPLY END
1-1/2” GAS
PIPE ENTRY
7/8” JUNCTION
BOX HOLE
T-STAT WIRING
7/8” K.O.
CONDENSATE
DRAIN 7/8” K.O.
A
40
FRONT
CABINET AND DUCT DIMENSIONS
Models Nominal
CFM Cabinet Size Cabinet Dimension
A (in.) B (in.) C (in.) D (in.)
FC9V040A12UP11 1200 A 14-1/2 13-1/2 11-1/2 6-1/4
FC9V060B12UP12 1200 B 17-1/2 16-1/4 14-1/2 8-1/2
FC9V080B12UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2
FC9V080C16UP12 1600 C 21 19-3/4 18 8-7/8
FC9V100C20UP12 2000 C 21 19-3/4 18 8-7/8
FC9V120D20UP12 2000 D 24-1/2 23-1/4 21-1/2 10-5/8
ELECTRICAL AND PERFORMANCE DATA
Models Input
High/Low Output High/Low Nominal Airflow* Cabinet Width Total Unit AFUE High Fire
Air Temp. Rise Low Fire Air Temp. Rise
MBH MBH CFM In. Amps % °F °F
FC9V040A12UP11 40/26 38/24 1200 14-1/2 9 94.0 35 - 65 35 - 65
FC9V060B12UP12 60/39 56/36 1200 17-1/2 9 95.0 40 - 70 20 - 50
FC9V080B12UP11 80/52 75/49 1200 17-1/2 9 92.5 45 - 75 45 - 75
FC9V080C16UP12 80/52 75/49 1600 21 12 95.0 45 - 75 20 - 50
FC9V100C20UP12 100/65 93/60 2000 21 14 95.0 45 - 75 20 - 50
FC9V120D20UP12 120/78 112/73 2000 24-1/2 14 95.0 40 - 70 20 - 50
Models
Input
High/Low Max.Outlet Air Temp. Blower Blower
Size Max. Over-
current
Protect
Min. Wire Size
(awg) @ 75 ft.
One Way
Operating
Wgt.
MBH °F HP Amps In. Lbs.
FC9V040A12UP11 40/26 165 1/2 7.7 11 x 8 20 14 121
FC9V060B12UP12 60/39 170 1/2 7.7 11 x 8 20 14 135
FC9V080B12UP11 80/52 175 1/2 7.7 11 x 8 20 14 142
FC9V080C16UP12 80/52 175 3/4 9.6 11 x 10 20 14 157
FC9V100C20UP12 100/65 175 1 12.8 11 x 11 20 12 164
FC9V120D20UP12 120/78 170 1 12.8 11 x 11 20 12 180

260614-CTG-C-0407
Unitary Products Group 3
AIR FLOW DATA
HIGH / LOW SPEED COOLING AND HEAT PUMP CFM
FC9V040A12UP11 FC9V060B12UP12 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
1340 995 1330 900 A B
1205 885 1130 800 B B
1255 920 1220 850 A A
1150 835 1040 730 B A
1170 855 1120 770 A C
1025 755 920 650 C B
1045 780 950 660 B C
835 625 740 540 D B
950 705 860 610 C A
785 590 690 540 D A
865 665 790 570 C C
725 605 630 530 D C
FC9V080B12UP11 FC9V080C16UP12 JUMPER SETTINGS
High Low High Low COOL Tap ADJ Tap*
1310 890 1660 1110 A B
1100 740 1550 1050 B B
1220 830 1610 1070 A A
1000 670 1440 960 B A
1090 720 1470 990 A C
900 610 1370 920 C B
880 610 1290 850 B C
680 510 1130 790 D B
810 580 1230 850 C A
630 500 1050 720 D A
730 530 1110 760 C C
590 500 950 660 D C
FC9V100C20UP12 FC9V120D20UP12 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
2210 1480 2280 1510 A B
1780 1180 1860 1190 B B
2040 1350 2090 1370 A A
1620 1050 1630 1060 B A
1840 1250 1880 1250 A C
1560 1010 1620 1030 C B
1470 940 1500 960 B C
1370 890 1410 880 D B
1460 930 1490 920 C A
1250 790 1290 790 D A
1310 810 1360 840 C C
1090 690 1140 690 D C
HIGH / LOW HEAT CFM
FC9V040A12UP11 FC9V060B12UP12 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1045 740 1110 710 A Any
905 645 960 640 B Any
825 595 870 600 C Any
765 590 830 570 D Any
FC9V080B12UP11 FC9V080C16UP12 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1330 880 1490 990 A Any
1180 810 1350 900 B Any
1100 730 1220 820 C Any
1010 670 1120 770 D Any
FC9V100C20UP12 FC9V120D20UP12 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1880 1230 2150 1420 A Any
1670 1080 1930 1290 B Any
1530 980 1850 1190 C Any
1430 900 1660 1070 D Any
All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automatically adjust to provide constant CFM from 0.0” to
0.6” w.c. static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than 1.0” w.c.
external static pressure is not recommended.
NOTE: At some settings, LOW COOL and/or LOW HEAT airflow may be lower that what is required to operate an airflow switch on certain models of electronic air
cleaners. Consult the instructions for the electronic air cleaner for further details.
* The ADJ “D” tap should not be used.

260614-CTG-C-0407
4Unitary Products Group
FILTER PERFORMANCE
The airflow capacity data published in the “Blower Perfor-
mance” table listed above represents blower performance
WITHOUT filters. To determine the approximate blower per-
formance of the system, apply the filter drop value for the fil-
ter being used or select an appropriate value from the “Filter
Performance” table shown below.
NOTE: The filter pressure drop values in the “Filter Perfor-
mance” table shown below are typical values for the type of
filter listed and should only be used as a guideline. Actual
pressure drop ratings for each filter type vary between filter
manufacturer.
APPLYING FILTER PRESSURE DROP TO
DETERMINE SYSTEM AIRFLOW
To determine the approximate airflow of the unit with a filter in
place, follow the steps below:
1. Select the filter type.
2. Select the number of return air openings or calculate the
return opening size in square inches to determine the
proper filter pressure drop.
3. Determine the External System Static Pressure (ESP)
without the filter.
4. Select a filter pressure drop from the table based upon
the number of return air openings or return air opening
size and add to the ESP from Step 3 to determine the
total system static.
5. If total system static matches a ESP value in the airflow
table (i.e. 0.20, 0.60, etc.,) the system airflow corre-
sponds to the intersection of the ESP column and Model/
Blower Speed row.
FILTER SIZES
Input/Output
BTU/H CFM Cabinet
Size Side Return Filter in. Bottom Return Filter in.
40/38 1200 A 16 x 25 14 x 25
60/56 1200 B 16 x 25 16 x 25
80/75 1200 B 16 x 25 16 x 25
80/75 1600 C 16 x 25 20 x 25
100/93 2000 C 16 x 25 20 x 25
120/112 2000 D (2) 16 x 25 22 x 25
FILTER PERFORMANCE - PRESSURE DROP INCHES W.C. AND (KPA)
Airflow Range Minimum Opening Size Filter Type
Disposable Washable Fiber Pleated
1 Opening 2 Openings 1 Opening 2 Opening 1 Opening 2 Opening 1 Opening 2 Opening
Sq. in. Sq. in. In w.c. In w.c. In w.c. In w.c. In w.c. In w.c.
0 - 750 230 0.01 0.01 0.15
751 - 1000 330 0.04 0.03 0.20
1001 - 1250 330 0.08 0.07 0.20
1251 - 1500 330 0.08 0.07 0.25
1501 - 1750 380 658 0.14 0.08 0.13 0.06 0.30 0.17
1751 - 2000 380 658 0.17 0.09 0.15 0.07 0.30 0.17
2001 & Above 463 658 0.17 0.09 0.15 0.07 0.30 0.17
UNIT CLEARANCES TO COMBUSTIBLES
Application Top Front Rear Left Side Right Side Flue Floor/
Bottom Closet Alcove Attic
In. In. In. In. In. In.
Upflow 1 3 0 0 0 0 Combustible Yes Yes

260614-CTG-C-0407
Unitary Products Group 5
For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com
in the Product Catalog Section.
Thermostat Chart - AC
AC10 2 Stage Scroll A/C w/ Variable Speed Furnace - PV8/9; (F,L)*8/9V, (G,L)*8/9V, XYG8V-*, XYF8V-*, XYG9V-*, XYF9V-*
*DN22U00124
THERMOSTAT
Y
First Stage Cool
R
24-Volt Hot (Heat XFMR)
C
24-Volt Common
THERMOSTAT
Connection of the "C"
Termainal, 24-Volt
Common, is optional
when used with batteries
*PP32U70124
Y
First Stage Cool
Y2
Second Stage Cool
R
24-Volt Hot (Heat XFMR)
C
24-Volt Common
W/W1
Single/First Stage Heat
W2
Second Stage Heat
G
Fan
Thermostat Installer
Setup Number 0170 -
System Type - must be
set to 8 - 2 Heat/2 Cool
Multistage Conventional
G
Fan
G
Fan
E/W1
First Stage Heat
W2
Second Stage Heat
*PP32U72124
RC
24-Volt Hot (Cool XFMR)
E/W1
First Stage Heat
L
Malfunction Light
W2
Second Stage Heat
G
Fan
E/W1
First Stage Heat
Y2
Second Stage Cool
C
24-Volt Common
Y1
First Stage Cool
*DP22U70124
HM
Humidistat
DHM
Dehumidistat
VARIABLE SPEED
FURNACE CONTROL
R
24-Volt Hot
CFM CONTROL
W2
Second Stage Heat
Y1
First Stage Cool
*PP32U71124
THERMOSTAT
24V HUMIDIFIER
(Optional)
(X/L)
Malfunction Light
(O)
Reversing Valve– Energized in Cool
TWO STAGE
AIR CONDITIONING
Comfort Alert
Interface
HUM
Dehumidification - Open on Humidity Rise
C
24-Volt Common
C
24-Volt Common
R
24-Volt Hot
W2
Second Stage Heat
G
Fan
Y2
Second Stage Cool
E/W1
First Stage Heat
RC
24-Volt Hot (Cool XFMR)
Y1
First Stage Cool
R
24-Volt Hot
Y/Y2
Single/Second Stage Cool Y2
Second Stage Cool
Y
First Stage Cool
Y2
Second Stage Cool
W2
Second Stage Heat
G
Fan
R
24-Volt Hot
W
First Stage Heat
R
24-Volt Hot
*DN22C00124
THERMOSTAT
Y2
Second Stage Cool
Y1
First Stage Cool
C
24-Volt Common
C
24-Volt Common
THERMOSTAT
Thermostat Installer Setup
Number 15 - Compressor
Protection - must be set to 5
( ) CONVENIENCE TERMINAL
NO FUNCTION IN THIS APPLICATION.
E2/P Switch must be in
the E2 position and the
Humidistat Jumper on
CFM Control must be
in the 'YES' position for Dehumidification
Step 1 of Thermostat User
Configuration Menu
must be set to MS 2
Connection of the "C"
Termainal, 24-Volt Common,
is optional
when used with batteries
Step 16 of Thermostat
User Configuration Menu
must be set to ON to use
Comfort Alert Features
Thermostat Installer Setup
Number 1 - System Type -
must be set to 6 - 2
Heat/2 Cool Conventional
Connection of the "C" Termainal,
24-Volt
Common, is optional
when used with batteries
Connection of the "C"
Termainal, 24-Volt
Common, is optional
when used with batteries
Step 1 of Thermostat User
Configuration Menu must be
set to MLTI STG

260614-CTG-C-0407
6Unitary Products Group
Thermostat Chart - HP
HP24 Two Stage H/P - H*5B, YZE - w/Variable 2 Stage Furnace, 2 Stage Cooling Ready - PV8/9, (F,L)*8/9V, (G,L)*8/9V, XYG8V-*, XYF8V-*, XYG9V-*, XYF9V-*
W/031-01996- Series Demand Control; Hot Heat Pump Mode OR Conventional
Thermostat Installer Setup Number 0200 -
Backup Heat Source - must be set to 1 - Heat
Pump Backup Heat Source is Fossil Fuel
Thermostat Installer Setup Number 0210 -
External Fossil Fuel Kit - must be set to 0 -
External Fossil Fuel Kit is Controlling Heat
Pump Backup Heat
Change FFuel Jumper on
Heat Pump to ON
Thermostat Installer Setup Number 0190 -
Reversing Valve (O/B) Operation - must be
set to 0 - O/B Terminal Energized in Cooling
Step 1 of Thermostat User
Configuration Menu must be
set to Heat Pump 2
E2/P Switch must be in the E2 position
and the Humidistat Jumper on CFM
Control must be in the 'YES' position for
Dehumidification
( ) CONVENIENCE TERMINAL. NO
FUNCTION IN THIS APPLICATION.
24V HUMIDIFIER
(Optional)
Thermostat Installer Setup Number 0170 -
System Type - must be set to
12 - 3 Heat/2 Cool Heat Pump
Selection of GAS/ELEC switch
on thermostat not necessary Step 1 of Thermostat User Configuration
Menu must be set to Heat Pump 2 Set W2 Delay on furnace to OFF
HM
Humidistat BSG
Bonnet Sensor
Bonnet Sensor (Optional) BS
Bonnet Sensor
AUX
Auxiliary Heat E/W1
First Stage Auxiliary Heat E/W1
First Stage Auxiliary Heat W
Auxiliary Heat
Y2
Second Stage Heat/Cool
DHM
Dehumidistat HUM
Dehumidification - Open on Humidity Rise
Y2
Second Stage Heat/Cool Y2
Second Stage Heat/Cool Y2
Second Stage Heat/Cool (Y 2)
O
Reversing Valve–Energized in Cool
L
Malfunction Light L
Malfunction Light L
Malfunction Light (X/L)
Malfunction Light X/L
Malfunction Light
O/B
Reversing Valve O
Reversing Valve–Energized in Cool O
Reversing Valve–Energized in Cool (O)
Reversing Valve–Energized in Cool
CFM CONTROL
G
Fan G
Fan G
Fan G
Fan
W1 OUT
First Stage Auxiliary Heat Output
W2
Second Stage Auxiliary Heat W2
Second Stage Auxiliary Heat W2
Second Stage Heat W2 OUT
Second Stage Auxiliary Heat Output
E
Emergency Heat W/W1
Single/First Stage Heat
Y2 OUT
Second Stage Cool Output
R
24-Volt Hot (Heat XFMR) R
24-Volt Hot R
24-Volt Hot R
24-Volt Hot R
24-Volt Hot
RC
24-Volt Hot (Cool XFMR) Y/Y2
Single/Second Stage Cool
C
24-Volt Common C
24-Volt Common
Y
First Stage Heat/Cool Y1
First Stage Heat/Cool Y1
First Stage Heat/Cool Y1
First Stage Cool Y1
First Stage Heat/Cool
*DP22U70124 *PP32U72124
C
24-Volt Common C
24-Volt Common C
24-Volt Common
TWO STAGE
HEAT PUMP
*PP32U70124 *DN22H00124 *PP32U71124
THERMOSTAT THERMOSTAT THERMOSTAT VARIABLE SPEED
FURNACE CONTROL

260614-CTG-C-0407
Unitary Products Group 7
ACCESSORIES
PROPANE (LP) CONVERSION KIT -
1NP0347 - All units
This accessory conversion kit may be used to convert natural
gas (N) units for propane (LP) operation. Conversions must
be made by qualified distributor or dealer personnel.
CONCENTRIC VENT TERMINATION -
1CT0302 (2")
1CT0303 (3")
For use through rooftop, sidewall. Allows combustion air to
enter and exhaust to exit through single common hole. Elimi-
nates unslightly elbows for a cleaner installation.
SIDEWALL VENT TERMINATION KIT -
1HT0901 (3")
1HT0902 (2")
For use on sidewall, two-pipe installations only. Provide a
more attractive termination for locations where the terminal is
visable on the side of the home.
CONDENSATE NEUTRALIZER KIT - 1NK0301
Neutralizer cartridge has a 1/2" plastic tube fittings for instal-
lation in the drain line. Calcium carbonate refill media is also
available from the Source 1 Parts (p/n 026-30228-000).
EXTERNAL SIDE RETURN FILTER RACK -
1SF0101 - Fits all cabinet sizes
Attaches to side of furnace cabinet in side return applications.
Holds any 16x25x1 permanent or disposable filter.
SIDE RETURN FILTER RACK -
1SR0302 - All Models
1SR0200 - All Models
BOTTOM RETURN FILTER RACK -
1BR0114 or 1BR0214 - For 14-1/2” cabinets
1BR0117 or 1BR0217 - For 17-1/2” cabinets
1BR0121 or 1BR0221 - For 21” cabinets
1BR0124 or 1BR0224 - For 24-1/2” cabinets
HIGH ALTITUDE PRESSURE SWITCHES -
For installation where the altitude is less than 8,000 feet it is
not required that the pressure switch be changed. For alti-
tudes above 8,000 feet see kits below. Conversion must be
made by qualified distributor or dealer personnel.
1PS0501 - 060 MBH
1PS0502 - 080/1200 MBH
1PS0503 - 080/1600, 120 MBH
1PS0505 - 100 MBH
1PS0506 - 040 MBH
ROOM THERMOSTATS - A wide selection of compatible
thermosets are available to provide optimum performance
and features for any installation.
1H/1C, manual change-over electronic non-programmable
thermostat.
1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.
1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the
price book or consult factory.

Subject to change without notice. Printed in U.S.A. 260614-CTG-C-0407
Copyright © by York International Corp. 2007. All rights reserved. Supersedes: 260614-CTG-B-0806
Unitary 5005 Norman
Products York OK
Group Drive 73069
NOTES