Coleman 9943 Series 9943-780 User manual

ASSEMBLY
INSTRUCTIONS FOR
9943 SERIES
GAS BARBECUE GRILL
9943-054 (04/26/02)
LOOK INSIDE FOR:
Easy Assembly Instructions
Repair Parts List
Safety, Maintenance
and Cleaning Tips
Coleman Company, Inc.
3600 N. Hydraulic
Wichita, KS 67219
Internet site:
www.coleman.com
1-800-356-3612
TDD: 316-832-8707
9-Volt
Battery
Included
LP Tank
Sold
Separately
WARNING:
THE EDGES OF SHEET METAL PARTS CAN CAUSE INJURY
IF NOT HANDLED WITH CARE.
USE EXTREME CAUTION!
IMPORTANT!
TO ENSURE PROPER GAS FLOW, BURNER
CONTROL VALVES MUST BE “OFF” BEFORE
OPENING THE GAS CYLINDER VALVE.
AASSSSEEMMBBLLEERR//IINNSSTTAALLLLEERR::
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER.
CCOONNSSUUMMEERR//UUSSEERR::
READ ALL THESE INSTRUCTIONS AND KEEP THEM IN A
SAFE PLACE FOR FUTURE REFERENCE.
WARNING
Combustion by-products produced when using this product contain
chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm.

(Pg. 2)
ÖÖ#2 Phillips Screwdriver
ÖÖ3/8”, 7/16” and 11/16” Open End Wrenchs
ÖÖ3/8” Square Drive Ratchet Wrench
ÖÖ3/8” Square Drive Extension
ÖÖElectric or Cordless Screwdriver
ÖÖ#2 Phillips driver bit
ÖÖ#T-20 6-Lobe Screwdriver
TORX BIT SOCKET INCLUDED
ADDITIONAL TOOLS NEEDED:
OPTIONAL TOOLS:
ÖÖ#T-20, 3/8” Square Drive Torx Bit Socket

(Pg. 3)
1-A
1-A. Assemble the Electrode to the Left Burner
Casting using one self-tapping screw (KE).
ÖÖTighten all fasteners.
ÖÖAssemble the Electrode to the Left Burner Casting per illustration (1-A).
ÖÖAssemble the Electrode to the Right Burner Casting illustration (1-B).
Step
1
1-B KE
Electrode
Electrode
Electrode
Right Burner Casting
Electrode
KE
Left Burner Casting
1-B. Assemble the Electrode to the Right Burner
Casting using one self-tapping screw (KE).
ÖÖTighten all fasteners.
KE
KE
(KE)
#6-32 x 3/8 Self-tapping Screw
(2) Qty.
Hardware shown actual size

(Pg. 4)
ÖÖNOTE: The grill is upside-down during this
assembly step.
ÖÖAssemble the CONSOLE CASTINGS.
ÖÖUse a large piece of cardboard or a ground
cloth to protect the painted finish on the
castings.
ÖÖLay all three castings on a level surface with
the top (smooth) surface downward.
2-A
2-B.Assemble the Right Console Casting to the Center Console Casting. Three Alignment Pins
mate with three Alignment Holes in castings. Fasten with four SCREWS (MG) and four HEX
NUTS (BV) and one Clip (NH). See Detail 2-C and Detail 2-D for location of Clip (NH).
Tighten the fasteners.
ÖÖRepeat Step 2-B to assemble the Left Console Casting to the Center Console Casting.
2-A. Lay all three castings on a level surface with the smooth
(top) surface downward.
2-B
Right Console Casting
Left Console Casting
Center Console Casting
Step
2
(MG)
1/4-20 x 7/8 Hex Head Cap Screw
(8) Qty.
Hardware shown actual size
Hardware
shown actual
size
(BV)
1/4-20 Hex Nut
(8) Qty.
(NH)
Clip
(2) Qty.
Right Console Casting
Alignment Pin
Alignment Hole
NH MG
BV
NH
NH
BV
MG
MG
BV
MG
BV
Another
View of
Clip (NH)
2-C 2-D

(Pg. 5)
ÖÖNOTE: The grill is upside-down during this assembly step.
ÖÖAssemble the Tool Rack to the console.
ÖÖAssemble the Towel Rack to the console.
3-A
Step
3
Squeeze
the Towel
Rack to
slip into
the
mounting
holes.
Squeeze
the Tool
Rack to
slip into
the
mounting
holes.

(Pg. 6)
ÖÖNOTE: The grill is upside-down during this assembly step.
ÖÖAssemble the 9-VOLT BATTERY to the ELECTRODE MODULE.
ÖÖAttach two wires (27” long) from the ELECTRODE MODULE labeled LB1 and LB2 to the LEFT BURNER (thread thru wire clip).
ÖÖAttach two wires (27” long) from the ELECTRODE MODULE labeled RB1 and RB2 to the RIGHT BURNER.
ÖÖVerify that two wires are attached from the MAIN BURNER to the ELECTRODE MODULE labeled MB1 and MB2 (factory installed).
ÖÖVerify that two wires are attached from the IGNITER BUTTON to the ELECTRODE MODULE on the left side (factory installed).
Step
4
4-A
4-B
Left Burner
Right Burner
4-C
Right Burner
Electrode Wires
Left Burner
Electrode Wires
Main Burner
Electrode Wires
Igniter Button
Wires
NOTE: Wires are
factory installed to the
Electrode Module.
9-Volt Battery
ELECTRODE MODULE
Left Side
Caution: Insure that the
wires DO NOT touch hot
surfaces such as the grill
casting!
ELECTRODE
MODULE
ELECTRODE
MODULE
MB1
LB1
RB1
MB2
LB2
RB2
Thread Wires
through Wire
Clip
Thread Wires
through Wire
Clip

(Pg. 7)
5-A 5-B
5-C
5-A. Assemble the PEDESTAL LEFT PANEL to the
PEDESTAL BACK PANEL.
ÖÖInsert the flat lip of the PEDESTAL LEFT PANEL
into the curled lip of the PEDESTAL BACK
PANEL, taking care to align the bolt holes.
ÖÖAssemble the PEDESTAL PANELS.
(DX)
#10-24 x 1/2 Self-tapping Screw
(2) Qty. Per Side Panel
Hardware shown actual size 5-C.LOOSELY fasten together with one SCREW (DX).
One at top only.
ÖÖNOTE: You will tighten this screw LATER, after the
panels are fastened to the grill console in Step 8-B
(this helps with alignment).
ÖÖRepeat Step 5 to assemble the RIGHT PANEL.
Pedestal
Left
Panel
Pedestal
Back
Panel
DX
Step
5
Use Tool Through
Opening
Stop (1) Turn
Before Tight
DX
Pedestal
Back
Panel
Pedestal
Left
Panel

(Pg. 8)
ÖÖAssemble PROPANE TANK RETAINER WIRE to the Pedestal Back Panel.
6-A
6-A. Assemble Propane Bottle Retainer Wire to the Pedestal Back Panel.
ÖÖSqueeze the Wire and insert into Bottle Retainer Bracket on Pedestal Back Panel.
Step
6
Propane
Bottle
Retainer
Wire
Bottle
Retainer
Bracket
Pedestal Back Panel

(Pg. 9)
ÖÖNOTE: The grill is upside-down during this assembly step.
ÖÖPlace the PEDESTAL onto the CONSOLE.
Step
7
7-A
7-B
7-C
7-A. Place the PEDESTAL onto the CONSOLE.
ÖÖAlign the studs and pins with the assembly holes.
7-B. Align four studs with holes in
the Center Burner Casting.
ÖÖAlign two pins (part of the
casting) with two holes in the
Pedestal.
7-C. Align two
studs with
holes in the
right pedestal
panel
(shown).
ÖÖAlign two
studs with
holes in the
left pedestal
panel on the
opposite side
(not shown).
Pins (2)
View From Back Of Grill
View From Front Of Grill Console
Pedestal
Studs (4)
Center
Burner
Casting
Pedestal
Right
Pedestal
Panel
Studs (2)
Per Side

(Pg. 10)
ÖÖNOTE: The grill is upside-down during this assembly step.
ÖÖFasten the PEDESTAL to the CONSOLE per Step (8-A).
ÖÖTighten and secure the Pedestal Panel Fasteners per Step (8-B).
Step
8
8-A
8-B
EY
EY
EY
8-A. Assemble four HEX NUTS (EY),
one on each stud that protrudes up
from the casting into the pedestal
(they can be reached through the
front door opening).
ÖÖAssemble two on the right pedestal
panel (shown in Illustration 7-C and
8-A). and two on the left pedestal
panel (not shown).
ÖÖTighten all fasteners.
8-B. Tighten the two screws (DX) loosely fastened earlier in Step 5-C.
ÖLock the two screws (DX) holding the PEDESTAL PANELS together with (2)
HEX NUTS (EY).
ÖOne HEX NUT (EY) assembles onto the right pedestal panel as shown. One
HEX NUT (EY) assembles onto the left pedestal panel.
ÖTighten all fasteners.
(EY)
#10-24 Hex Nut
(6) Qty.
Hardware shown actual size
DX
EY
DX

(Pg. 11)
ÖÖNOTE: The grill is upside-down during this assembly step.
ÖÖFasten the FRONT CONSOLE PANEL to the PEDESTAL.
Step
9
9-A. Assemble four SCREWS (CW) through the FRONT CONSOLE PANEL to the PEDESTAL.
ÖÖTighten all fasteners.
9-A
(CW)
#10-24 x 3/8 Self-tapping Screw
(4) Qty.
Hardware shown actual size
CW
CW
CW CW

(Pg. 12)
10-A 10-B
ÖÖNOTE: The grill is upside-down during this assembly step.
ÖÖHINT: A second person may be helpful when aligning the Base Casting.
ÖÖAssemble the Base Casting to the Pedestal.
Step
10
(EY)
#10-24 Hex Nut
(9) Qty.
Hardware shown actual size
10-A. Carefully place the Base Casting onto the
Pedestal.
ÖÖThe Base Casting has nine factory installed
studs. Carefully align the nine studs with the
nine matching holes in the Flange of the
Pedestal.
10-B. Assemble nine Hex Nuts (EY) to the nine
studs in the Base Casting.
ÖÖTighten all fasteners.
Base Casting
Flange of Pedestal
with Nine Holes
EYEY
(9) Places
EY
EY
EY

(Pg. 13)
11-A
11-B
11-A. Assemble locking casters to front of base.
ÖÖAssemble non-locking casters to back of base.
ÖÖMake sure hex bottoms out on base. 11-B. Fasten wheels tight against the Base Casting.
ÖÖUse an 11/16” open end wrench to tighten the Hex Collar against
the Base Casting.
ÖÖNOTE: The grill is upside-down during this assembly step.
ÖÖAssemble casters.
ÖÖLevel and tighten the casters.
Hex Collar
Front
Step
11
Non-Locking Caster
Locking Caster
Base

(Pg. 14)
12-A
ÖÖNOTE: Use a ground cloth to protect the paint finish during this step.
ÖÖCheck that all fasteners are tightened before turning the grill Right-Side-Up.
ÖÖCarefully turn the grill Right-Side-Up.
Step
12
Protect with groundcloth Protect with groundcloth
Control Panel this side.

(Pg. 15)
ÖÖComplete Assembly of the Console to the Pedestal.
Step
13
13-A. Assemble four HEX NUTS (EY) onto the four studs that protrude through
the center burner casting.
ÖÖTighten all fasteners.
EY
(EY)
#10-24 Hex Nut
(4) Qty.
Hardware shown actual size
13-A
View of Inside of Main Burner

(Pg. 16)
ÖÖAssemble the BURNER to the RIGHT CONSOLE.
ÖÖSlip BURNER TUBE through RIGHT CONSOLE per detail 14-A.
ÖÖAlign BURNER TUBE with VALVE TUBE per detail 14-B.
ÖÖSlip BURNER TUBE over VALVE TUBE per detail 14-C.
ÖÖFasten BURNER in place per detail 14-D.
Step
14
11-D. Fasten the burner in place with two WINGNUTS (JD).
ÖÖTighten all fasteners.
14-A
14-B
14-D
14-C
Burner
JD
JD
Burner Tube
Valve Tube
Right Console
(JD)
#10-24 Stamped Wing Nut
(2) Qty.
Hardware shown actual size
Caution: Assemble the
wires BELOW the burner
tubes!

(Pg. 17)
ÖÖAssemble the BURNER to the LEFT CONSOLE.
ÖÖSlip BURNER TUBE through LEFT CONSOLE per detail 15-A.
ÖÖMove the Flexible Fuel Hose downward to give clearance for inserting the burner tube.
ÖÖSlip BURNER TUBE over VALVE TUBE per detail 15-C. The Flexible Fuel Hose and Wiring
must be routed BELOW the burner tube per detail 15-D.
ÖÖFasten BURNER in place per detail 15-D.
Step
15
15-A
(JD)
#10-24 Stamped Wing Nut
(2) Qty.
Hardware shown actual size
15-B
15-D
15-C
Left Console
Left Burner
Flexible Fuel Hose
Burner Tube
JD
JD
15-D. Fasten the burner in place with two WINGNUTS (JD).
ÖÖTighten all fasteners.
Valve Tube
Flexible
Fuel Hose
Caution: Assemble the
wires BELOW the burner
tubes!
TEST THE IGNITER:
A SPARK SHOULD APPEAR AT
ELECTRODE TIP.
IF THE SPARK DOES NOT
APPEAR:
-CHECK THE WIRE
CONNECTIONS TO THE
MODULE.
-CHECK PROPER
ASSEMBLY OF FRESH
9-VOLT BATTERY.

(Pg. 18)
16-A
16-A. Assemble the DOOR LATCH with two SCREWS (CW).
NOTE: You may have to adjust door latch to insure proper
alignment of door latch post. Refer to Step 18-B.
ÖÖAssemble the DOOR LATCH to the PEDESTAL.
Step
16
KE
Door Latch
KE
(KE)
#6-32 x 3/8 Self-tapping Screw
(2) Qty.
Hardware shown actual size

(Pg. 19)
17-A
17-A. Attach the DOOR HANDLE to the DOOR with two SCREWS (FZ).
17-B
ÖÖAssemble the DOOR HANDLE to the DOOR.
ÖÖAssemble the DOOR LATCH POST to the DOOR.
Step
17
(LF)
#8-32 x 1/2 Self-tapping Screw
(2) Qty.
Hardware shown actual size
17-B. Attach the DOOR LATCH POST to the DOOR with two SCREWS (CW).
(KE)
#6-32 x 3/8 Self-tapping Screw
(2) Qty.
Hardware shown actual size
KE
KE
LF
LF
Door Latch Post
Door Handle

18-A
(Pg. 20)
ÖÖAssemble the DOOR to the PEDESTAL.
ÖÖAdjust the DOOR LATCH on the PEDESTAL for proper door closure.
Step
18
18-A. Attach the DOOR to the PEDESTAL with four SCREWS (GA).
(GA)
#10-24 x 3/8 Flat Head Screw
(4) Qty.
Hardware shown actual size
18-B. Adjust the DOOR LATCH on the PEDESTAL for proper
door closure.
ÖÖTighten all fasteners.
Door Latch
GA
(4) Places
Door