Coleman BackHome LG406-SDN User manual

G000-031 (02/08/02)
ASSEMBLY INSTRUCTIONS
FOR
4000 SERIES
GRILL LOOK INSIDE FOR:
Easy Assembly Inst uctions
Wa anty Info mation
Safety, Maintenance
and Cleaning Tips
GRILL
Coleman Company, Inc.
3600 N. Hydraulic
Wichita, KS 67219
Internet site:
www.coleman.com
1-800-356-3612
TDD: 316-832-8707
LOOK ON PAGE 2
P e-cooking seasoning
p ocesses and p ope
sto age t eatment of
Cast I on G iddle.
9-Volt Batte y Included
WARNING:
THE EDGES OF SHEET METAL PARTS CAN CAUSE INJURY
IF NOT HANDLED WITH CARE.
USE EXTREME CAUTION!
IMPORTANT!
TO ENSURE PROPER GAS FLOW, BURNER
CONTROL VALVES MUST BE “OFF” BEFORE
OPENING THE GAS CYLINDER VALVE.
ASSEMBLER/INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER.
CONSUMER/USER:
READ ALL THESE INSTRUCTIONS AND KEEP THEM IN A
SAFE PLACE FOR FUTURE REFERENCE.
Las Inst ucciones de Ensamblaje en español en la pagina 17.
Enginee ing Code
LG11433
Model
LG406-SDN

(Pg. 2)
Two Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(16)
Three Main Control Knobs . . . . . . . . . . . . . . . . . . . . . . .(32)
One Grease Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(48)
One Grease Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(49)
Three Heat Tents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(61)
One Meat Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(57)
One Meat Probe Receptacle . . . . . . . . . . . . . . . . . . . . . .(57a)
One HandleAssembly
One Literature Bag
One 6-lobe Screwdriver
Hardware bag(s)
Assorted assembly hardware - One Igniter Kit bag
Two Axle pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(3)
CARTON A - MISCELLANEOUS PARTS
BEFORE YYOU BBEGIN AASSEMBLING
YOUR NNEW QQUALITY CCOLEMAN
GAS BBARBECUE GGRILL:
ÖFOR EASE OF ASSEMBLY, leave the grill on
the inside bottom foam packing tray until the
wheels have been attached. (See representative
example at right). Remove the outside foam from
the right and left sides of the frame base at this
time.
ÖRemoveallcartons locatedontop ofthebarbecue
grill base and set aside.
Tools Needed
Ö#20 6-Lobe Screwdriver (Included)
Ö#2 Phillips Screwdriver
ÖSlotted Screwdriver
ÖAn adjustable wrench
Ö9-Volt Battery (Included)
Optional Tools
Ö7/16" and 5/16" Box End Wrenches
Ö7/16" Nut Driver
ÖElectric or Cordless Screwdriver
Ö#20 6-Lobe driver bit
Ö#2 Phillips driver bit
START THE COOKING GRIDDLE
SEASONING PROCESS BEFORE
ASSEMBLING YOUR GRILL!
ÖCast Iron griddles are on select models only.
ÖYour cast iron griddles may have some rusting.
This is normal. To remove the rust, scour the
rusty areas with steelwool, i.e. SOS pad, until
all traces of rust are gone. Wash, dry and
season the griddle.
SEASONING CCAST IIRON GGRIDDLE
SEASONING IS THE PROCESS OF ALLOWING OIL TO BE
ABSORBED INTO THE IRON, CREATING A NON-STICK,
RUSTPROOF FINISH. HERE’S HOW TO DO IT:
ÖPreheat Oven to 350ºF.
ÖWash with hot, soapy water and a stiff brush.
Rinse and dry completely.
ÖOil the griddle (all surfaces top and bottom)
with MELTED solid vegetable shortening.
ÖTurn upside down on the top rack of a 350ºF
pre-heated oven.
ÖPut aluminum foil on the bottom rack to catch
any excess drippings.
ÖBake the griddle for one hour at 350ºF.
ÖLet the griddle cool slowly in the oven.
ÖStore, uncovered, in a dry place when cooled.
ONE CARTON- L.P.GAS CYLINDER
ONE CARTON- FRONT DOORS
WARNING:
Combustion by-products produced when using
this product contain chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.
CARTON B - 2 SIDE TABLE
ASSEMBLIES
(FOR MODELS WITHOUT SIDE BURNER)
One pre-assembled right sidetable
One pre-assembled left sidetable

(Pg. 3)
Hardware shown actual size
ÖAssemble the DOOR HANDLES (21) to the DOORS (20). See detail 1-A.
ÖNOTE: Attach MAGNET CATCH (81) to STAINLESS STEEL DOORS only.
ÖAttach the DOOR MAGNETS (19a) to the Door Stop Bracket. See detail 1-B.
Step
1
1-A IF you have PAINTED DOORS, attach a DOOR HANDLE (21) to each DOOR (20) with
two screws (BT) in each DOOR.
ÖIF you have STAINLESS STEEL DOORS, attach a DOOR HANDLE (21) and a MAGNET
CATCH (81) to each DOOR (20) with two screws (BT) in each DOOR.
1-B Snap two DOOR MAGNETS (19a) into the
Door Stop Bracket.
1-B
(4) Qty.
19a
19a
1-A
21
21
20
20
BT
BT
BT
81
81 BT
NOTE:
Magnet Catch (81) is supplied ONLY
for units with Stainless Steel Doors.
Assemble toward inner edge to align
with the DOOR MAGNETS (19a).

(Pg. 4)
Step
2
2-B Insert the HINGE PIN (20a) into the Door.
ÖBegin with inserting the Hinge Pin into the top
holes of the Door and Control Panel.
ÖAlign the Hinge Pin to the bottom holes in the
Door and base. Lower the Hinge pin until
Hinge stop rests on the hole in the Door
bottom.
ÖRepeatAssembles 2-A through 2-B for the Left
Door installation.
20a
Right Door
ÖAttach the DOOR STOP (19b) on the grill base. See detail 2-A.
ÖPlace the right DOOR (20) on the grill frame. See detail 2-A.
ÖInstall the HINGE PIN (20a) in the Door. See detail 2-B.
ÖRepeat 2-A and 2-B for the left DOOR assembly.
2-A Attach the DOOR STOP (19b) to the base with
two screws (JS). Align holes in the DOOR (20)
with holes in the Control Panel and base. Hold
in place until Hinge pin is put in place.
20a
20a
20
2-A 2-B
Top View
Bottom View
Hinge Stop
Right Door
JS
19b
19b
JS
Hardware shown actual size
(2) Qty.

(Pg. 5)
PUSH
RIGHT
PUSH
LEFT
CONTROL PANEL
DOOR DOOR
CLOSE GRILL LID FOR
DOOR ADJUSTMENT
SIX
SCREWS
SIX
SCREWS
HELPFUL HINTS FOR DOOR ASSEMBLY
3-A.Check the alignment of the doors with the control
panel.
ÖIn the unlikely event, the door alignment needs to
be adjusted, follow the steps listed below.
ÖIf no adjustment is necessary, continue on with
detail 4-A.
3-B.Loosen, the twelve front leg screws no more than 1/4 to 1/2 turn.
Note: DO NOT REMOVE the screws.
ÖAt the top of the grill frame, gently push left or right for proper
alignment of the doors.
ÖOnce the alignment is complete, re-tighten all screws from top to
bottom.
ÖRemove outside foam from the LEFT SIDE and RIGHT SIDE of the BASE.
ÖCheck the alignment of the doors with the control panel. See details 3-A and 3-B.
Step
3
3-A
3-B

(Pg. 6)
4-A. Insert the AXLE PINS (3) into the wheels.
ÖInsert the wheels and axle pins into each side of the base and secure with two
clevis pins (WN). See diagram.
ÖRemove the remaining foam tray from under the barbecue grill now.
ÖThe front doors are not shown for clarity of assembly.
ÖAssemble WHEELS (16). See detail 4-A.
ÖAssemble BASKET (22) on the right end of base and legs. See detail 4-B.
Step
4
BEGIN WITH CARTON A - MISCELLANEOUS PARTS
4-B. Feed the BASKET (22) through the right legs with the basket
extensions on the outside of the legs. The extensions will rest
against the outside of the legs.
ÖPlace the Basket feet over the caster bolt and secure with two
wing nuts (DZ).
(2) Qty.
Hardware shown actual size
(2) Qty.
4-A
WN
WN
WN
3
3
Left end
Back
16
Label
16
3
Right end
22 DZ
DZ
Back View
4-B

ÖAssemble the one GREASE PAN (48) and one GREASE CUP (49) under the
bottom casting. See details 5-A and 5-B.
5-A. Secure two shoulder screws (DN) into the GREASE PAN (48) with
two hex nuts (GC), taking care not to damage the porcelain by
overtightening.Astandard soup can may be used inside the
GREASE CUP (49) as a disposable liner. Attach the Grease Cup
to the shoulder screws on the bottom of the grease pan.
5-B. Slide Grease pan assembly into position past tab stops, from the back, on
flanges under bottom casting.
NOTE: When cleaning, hold the stops out to remove the Drip pan.
(2) Qty (2) Qty.
GC
GC
48
49
DN
DN
(Pg. 7)
5-B
5-A
Step
5
Hardware shown actual size
Tab Stop
Tab Stop

(Pg. 8)
Step
6
6-A. Place CONTROL KNOBS (32) on valve stems.
ÖInsert MEAT PROBE RECEPTACLE (57a) into the right side of the control panel.
ÖPlace the MEAT PROBE (57) into the meat probe receptable.
ÖAssemble CONTROL KNOBS (32), MEAT PROBE RECEPTACLE (57a) and MEAT
PROBE (57). See detaill 6-A.
32
57
57a
32
32
6-A

ÖAssemble HEAT TENTS (61) and DIVIDERS (62). See details 7-A and 7-B.
7-A. Set the HEAT TENTS (61) onto the bracket mount points.
7-B. Slide the DIVIDERS (62) into the Bottom casting.
62
62
61
61
61
61
(Pg. 9)
7-A
7-B
Step
7

(Pg. 10)
Step
8
ÖIMPORTANT:
NOW RREFER TTOTTHE RROTISSERIE AASSEMBLY
MANUAL AAND CCOMPLETE SSTEPS 11a THROUGH 22b
BEFORE CCOMPLETING TTHE GGRILL AASSEMBLY.
8-A