Collamat C9100 Release Note

WWinderinder C9100C9100
Technical handbook
Collamat Stralfors AG CH-4147 Aesch Pfeffingerring 201 Tel [phone] Fax [phone]
5999.554-01A

Index page
1 Safety advices .............................................................. 3......
1.1 Important warnings ........................................................ 3......
1.2 Danger advices ........................................................... 3......
1.3 Symbol descriptions ....................................................... 4......
2 Introduction ................................................................. 5......
2.1 General information ....................................................... 5......
3 The Winder C9100 .......................................................... 5
......
3.1 Prevention of accidents .................................................... 5......
3.2 Noise suppression ........................................................ 5......
3.3 Mechanical stability ....................................................... 6......
3.4 Installation examples ...................................................... 7......
3.5 Rewinder and unwinder ................................................... 8......
3.5.1 General information ..................................................... 8......
3.5.2 Support plate ............................................................ 9......
3.5.3 Drive .................................................................... 9......
3.5.4 Dancer .................................................................. 9......
3.5.5 Winder mandrel ......................................................... 9......
3.5.6 Brake ................................................................... 9......
3.5.7 Winder control .......................................................... 9
......
3.6 Final assembly of the winder .............................................. 10.....
3.6.1 Assembly of the dancer .................................................. 10.....
3.6.2 Assembly of the unwinder/rewinder mandrel ............................. 10.....
3.6.3 Exchange of the dancer spring ........................................... 10.....
3.7 Adjustments ............................................................... 11.....
3.7.1 Spring force of the dancer ............................................... 11.....
3.7.2 Tension direction of the dancer .......................................... 12.....
3.7.3 Direction of action of the dancer ......................................... 12.....
3.7.4 Motor rotation direction ................................................. 12.....
3.7.5 Tension force of the motor ............................................... 12.....
3.8 Arrangement and mechanical adjustment of the rewinder .................. 13.....
3.9 Arrangement and mechanical adjustment of the unwinder .................. 15
.....
3.10 Maintenance ............................................................. 15.....
3.11 Brake .................................................................... 16.....
3.11.1 Adjustment of brake .................................................... 16.....
3.12 Motor brushes ........................................................... 17.....
4 Electrical settings ........................................................... 18.....
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Index page
4.0.1 Direction of action of dancer (DANCER) ................................. 19.....
4.0.2 Motor force (TORQUE) .................................................. 20.....
4.0.3 Winder (WIND) .......................................................... 20.....
4.1 Electrical connection ...................................................... 21.....
4.1 The connector box 9100 ................................................... 21.....
4.1.1 Fuse F1, 5A slow blowing ............................................... 21.....
4.1.2 Pinassignment Monitor Connector DISPENSER .......................... 22
.....
4.2 Cabling ................................................................... 23.....
4.3 Setting up ................................................................. 23.....
5 Technical data .............................................................. 24.....
5.1 Fuses ..................................................................... 24.....
6 Troubleshooting ............................................................. 25.....
6.1 Troubleshooting Collamat 9100 ............................................ 25.....
6.2 Trouble shooting checklist ................................................. 26.....
The information in this handbook reflects
the state of the publication date.
We reserve the right to make design modifications.
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1Safety advices
1.1Important warnings
Before installing and operating the Collamat®9100 read the following
safety instructions.
The Collamat®9100 labeller is exclusively intended for labelling goods. It must
exclusively be controlled and driven by a C9100 monitor.
Install the Collamat®9100 only by a trained specialist considering the national
specific regulations of
prevention of accidents
mechanical stability
construction of electrical and mechanical systems
noise suppression
Take notice of the technical data of the Collamat®9100. Especially the environ-
ment conditions must be observed.
Operate the Collamat®9100 only by trained personnel.
In case of non-authorized modifications the guarantee will become void.
Before connecting non-standard products, ask your competent technical
supporter.
1.2Danger advices
The safety symbols and danger advices on the Collamat®9100 and in this
manual must strictly be observed.
Switch the monitor C9100 off before connecting or disconnecting the labeller
to or from the monitor C9100.
Only authorized personnel may open the monitor and the connector box.
Disconnect the monitor from the mains before opening the connector box.
Danger of pinching hair, jewelry, ties, clothes etc. into the traction unit !
Danger of injury by cutting fingers in the paper zone !
Danger of injury in the dancer roller zone of the Collamat®9100 rewinder and
unwinder !
Danger of injury in the case of non-expert use of the Collamat®9100 paper
stock control !
When operating the labeller, the operating personnel must keep to a safe loca-
tion to prevent injury by the products being labeled.
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1.3Symbol descriptions
ATTENTION
Danger to damage the Collamat®9100 or other system components,
with a potential consequential danger of injuries.
DANGER
Imminent hazard for persons.
DANGER
Shock hazard due to high voltage at component.
DANGER
Hazard of contact injury due to high component temperature.
ATTENTION
ESD (ElectroStatic Discharge) warning. The p.c.boards or other compo-
nents may only be touched in an electrostatically protected envi-
ronment.
NOTE
Important or additional information to Collamat®9100 or its documen-
tation.
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2Introduction
2.1General information
This Technical Manual describes design and function of the Powered Winder C9100. In addition
to the Operating Instructions, it contains the settings and notes necessary to get optimum use of
the Winder C9100. The descriptions of the electrical and mechanical assembly also help for
quick error analysis and trouble-shooting.
We recommend to replace p.c.boards always as complete units returning them to Collamat
Stralfors or its representative for repair to be sure that the high quality standard of the Winder
C9100 can also be guaranteed after any repair.
Special characteristics of the Winder C9100:
resistant to wear
rugged
quick change-over to other labelling tasks
high performance
SMD-technology
3The Winder C9100
The Winder C9100 must be installed by trained personnel considering the following national
specific regulations:
Prevention of accidents
Noise suppression
Construction of electrical and mechanical systems
3.1Prevention of accidents
When installing and connecting the C9100 monitor and labeller pay attention that the signal and
power cables cannot become stumble obstacles. Lay the cables according to the national safety
regulations. Signal cables must not be placed in close proximity to power cables.
3.2Noise suppression
For radio interference suppression the C9100 labeller and monitor are shielded according to the
CE directives. Only cables approved by Collamat Stralfors are allowed to be used to connect the
monitor to labeller and mains. Additional peripherals have to be connected only to the mains
socket of the monitor. These devices must be approved by Collamat Stralfors.
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3.3Mechanical stability
If the Collamat®9100 is used on a movable stand, this stand must be capable to be tilted by 10°
in each direction. See Figure 1:
Figure 1: Mechanical stability of C9100 labeller stand
10° 10°
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3.4Installation examples
Due to the modular design of the Collamat®9100 there is nearly no limit in variations of the
installation. But for best results in labelling, the following figures show installation examples of
constructions which do their work successfully:
Figure 2: 1st example
Figure 3: 2nd example
The threading of the paper web, the adjustment of the paper brake and
adapter are described in the Operating Instructions of the Collamat®
9100 labeller.
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3.5Rewinder and unwinder
3.5.1General information
Rewinder and unwinder (= winder) with motor drive are intended to automatically wind or
unwind the paper web of the COLLAMAT 9100 labellers. The winder is powered with 24 VDC.
A deviation of the dancer roller starts automatically the winder motor. The winding speed is
electronically controlled as a function of the dancer roller position. At the end of the paper web
or upon paper web break, the motor is stopped automatically after some revolutions to prevent
an uncontrolled run-up of the winder. Thickness of the wound roll and direction of action of the
dancer roller can be adapted by plug-in jumpers on the electronic winder system. The direction
of rotation can be switched over from outside. Rewinder and unwinder distinguish themselves
only by dancer roller and winder mandrel.
Design
Legend
1. Unwinder
dancer roller
2. Rewinder dancer
3. Knurled knob for
dancer position
4. Toothed belt
5. Brake
6. Winder mandrel
7. Lateral disk
8. Support plate
9. Clamp
10. Dancer spring
11. DC motor
12. Motor brush
13. Cover
14. Winder control
15. Direction of rotation
toggle switch
16 Spring adjust
Figure 4: Winder
1
2
3
4
5
6
7
8
9
15
13
14
11
12
10
16
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3.5.2Support plate
The assembly is mounted on a rigid support plate 8fixing the winder on the module rail in a
stable way. A cover 13 with rubber sealing protects the winder control 14 from dirt and
humidity.
3.5.3Drive
The winder mandrel 6is driven by a current-controlled DC motor 11 via a toothed belt 4. To
prevent the winding from after-running the winder mandrel is braked with free dancer roller by
brake 5. The DC motor is equipped with exchangeable brushes 12.
3.5.4Dancer
The dancer roller arm has two tasks. On the one hand it represents a paper web stock for rapid
supply or take-up of the paper web, on the other hand it signalizes its position to the winder con-
trol by optical sensors. With adjustable spring force, it stabilizes the tension applied to the paper
web. The cooperation of the dancer roller with the winder control and the winder motor provides
a controlled paper supply or take-up. Two different dancer roller types 1 or 2are available for
rewinders and unwinders, respectively.
3.5.5Winder mandrel
The winder mandrels 6of rewinder and unwinder are also different. The mandrel of the rewinder
is designed to take up a clamping bow which provides a sure but well detachable connection of
the empty paper web with the mandrel.
The winder mandrel can be provided additionally with a clamping core for paper rolls with 3"
core diameter (76.2 mm). The clamping core is intended to correctly transmit the torque to the
paper roll.
On request, also clamping cores with other diameters are available.
3.5.6Brake
The winder mandrel 6is braked by a electromagnetic brake. This brake is activated by the
winder control 14 at the moment when the dancer runs free, after detection of a broken paperweb
or when the motor stands still. The breaking force and breaking time can be adjusted.
3.5.7Winder control
The winder control 14 controls the whole winding process controlling the DC motor 11 as a
function of the dancer position which is optically measured and electrically weighted. The
winder control also controls the electromagnetic brake 5.
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