Compaq AlphaServer ES45 User manual

Compaq Computer Corporation
AlphaServer ES45
Rackmount Installation Guide
Order Number: EK-ES450-RG. A01
This manual is for service providers and self-maintenance
customers responsible for ES45 systems.

First Printing, June 2001
© 2001 Compaq Computer Corporation.
Compaq, the Compaq logo, Compaq Insight Manager, AlphaServer, StorageWorks, and TruCluster
Registered in U.S. Patent and Trademark Office. OpenVMS and Tru64 are trademarks of Compaq
Information Technologies Group, L.P. in the United States and other countries.
Linux is a registered trademark of Linus Torvalds in several countries. UNIX is a trademark of The
Open Group in the United States and other countries. All other product names mentioned herein may
be trademarks of their respective companies.
Compaq shall not be liable for technical or editorial errors or omissions contained herein. The
information in this document is provided “as is” without warranty of any kind and is subject to change
without notice. The warranties for Compaq products are set forth in the express limited warranty
statements accompanying such products. Nothing herein should be construed as constituting an
additional warranty.
FCC Notice
This equipment generates, uses, and may emit radio frequency energy. The equipment has been type
tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC
rules, which are designed to provide reasonable protection against such radio frequency interference.
Operation of this equipment in a residential area may cause interference in which case the user at his
own expense will be required to take whatever measures may be required to correct the interference.
Any modifications to this device—unless expressly approved by the manufacturer—can void the
user’s authority to operate this equipment under part 15 of the FCC rules.
Modifications
The FCC requires the user to be notified that any changes or modifications made to this device that are
not expressly approved by Compaq Computer Corporation may void the user's authority to operate the
equipment.
Cables
Connections to this device must be made with shielded cables with metallic RFI/EMI connector hoods
in order to maintain compliance with FCC Rules and Regulations.
Taiwanese Notice

Japanese Notice
Canadian Notice
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment
Regulations.
Avis Canadien
Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel
brouilleur du Canada.
European Union Notice
Products with the CE Marking comply with both the EMC Directive (89/336/EEC) and the Low
Voltage Directive (73/23/EEC) issued by the Commission of the European Community.
Compliance with these directives implies conformity to the following European Norms (in brackets are
the equivalent international standards):
EN55022 (CISPR 22) - Electromagnetic Interference
EN50082-1 (IEC801-2, IEC801-3, IEC801-4) - Electromagnetic Immunity
EN60950 (IEC950) - Product Safety
Warning!
This is a Class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.
Achtung!
Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können bei Betrieb dieses
Gerätes Rundfunkstörungen auftreten, in welchen Fällen der Benutzer für entsprechende
Gegenmaßnahmen verantwortlich ist.
Attention!
Ceci est un produit de Classe A. Dans un environnement domestique, ce produit risque de créer des
interférences radioélectriques, il appartiendra alors à l'utilisateur de prendre les mesures spécifiques
appropriées.

v
Contents
Preface.............................................................................................................vii
Chapter 1 Installing a System Into a Cabinet
1.1 Shipment Contents ............................................................................... 1-2
1.2 Attaching Mounting Brackets to the System........................................ 1-4
1.3 Marking the Cabinet Installation Area ................................................ 1-6
1.4 Preparing the Cabinet........................................................................... 1-8
1.5 Attaching Slides.................................................................................. 1-10
1.6 Stabilizing the Cabinet ....................................................................... 1-12
1.7 Installing the System.......................................................................... 1-14
1.8 Installing the Cable Management Arm .............................................. 1-17
1.9 Dressing the Cables ............................................................................ 1-19
1.10 Attaching the Front Bezel................................................................... 1-21
Figures
1–1 Unpacking the System.............................................................................. 1-2
1–2 Attaching Mounting Brackets and Slides................................................. 1-4
1–3 Hole Pattern.............................................................................................. 1-6
1–4 Attaching Slide Brackets .......................................................................... 1-8
1–5 Attaching Slides...................................................................................... 1-10
1–6 Activating the Stabilizer Foot................................................................ .1-12
1–7 Moving the Inner Race........................................................................... .1-14
1–8 Installing the System............................................................................. .1-16
1–9 Installing the Cable Management Arm ................................................ ..1-17
1–10 Dressing the Cables ............................................................................... .1-19
1–11 Attaching the Front Bezel...................................................................... .1-21
Tables
1–1 Accessories List......................................................................................... 1-3
1 ES45 AlphaServer Documentation.............................................................vii

vii
Preface
Intended Audience
This manual is for service providers and managers for Compaq AlphaServer
ES45 systems.
Document Structure
This manual uses a structured documentation design. Topics are organized into
small sections, usually consisting of two facing pages. Most topics begin with an
abstract that provides an overview of the section, followed by an illustration or
example. The facing page contains descriptions, procedures, and syntax
definitions.
This manual has one chapter.
• Chapter 1, Installing a System Into a Cabinet, contains procedures for
installing an AlphaServer ES45 rackmount system into a cabinet.
Documentation Titles
Table 1 Compaq AlphaServer ES45 Documentation
Title Order Number
User Documentation Kit QA–6NUAB–G8
Owner’s Guide EK–ES450–UG
Documentation CD (6 languages) AG–RPJ7A–BE
Maintenance Kit QA–6NUAA–G8
Service Guide EK–ES450–SV
Service Guide HTML CD (includes IPB) AG–RPJ5A–BE

viii
Information on the Internet
Visit the Compaq Web site at www.compaq.com for service tools and more
information about the AlphaServer ES45 system.

Installing a System Into a Cabinet 1-1
Chapter 1
Installing a System Into a Cabinet
This chapter gives procedures for installing an AlphaServer ES45 rackmount
system into a cabinet.
!
WARNING: The system is very heavy. Do not attempt to lift it
manually. Use a material lift or other mechanical device to lift
the system. At least two people are required to perform the
installation.
You need the following tools for the installation:
#2 Phillips screwdriver
5/16-inch hex socket
Extension bar for socket
5/64-inch Allen head wrench
2.5 mm Allen head wrench
Material lift or lift table

1-2 AlphaServer ES45 Rackmount Installation Guide
1.1 Shipment Contents
Remove the accessories box, then lift the cardboard from the system.
!
WARNING: Use a material lift or other mechanical device to
move the system to the work area.
Figure 1–1 Unpacking the System
PK0249A

Installing a System Into a Cabinet 1-3
Check the contents of the accessories box against the list in Table 1–1.
Table 1–1 Accessories List
Part Number Quantity
Accessories for Mounting
Front bezel assembly 70-40129-03 1
Ball bearing slides 12-49881-02 1 set
Cable management arm 70-40177-06 1
Pivot rod stabilizer bracket 74-48996-01 1
Actuator latch 74-60579-01 1
Poly bag with mounting hardware
(see below) 1
Mounting Hardware
Slide brackets 74-53563-01 4
Front mounting brackets 74-53924-01 2
10-32, 5-hole nut bar 74-51531-01 2
10-32, 8-hole nut bar 74-46418-01 2
M4, 2-hole nut bar 74-60633-01 4
M4, 2-hole, 2 perforations, nut bar 74-60632-01 4
10-32 x 0.5 hex head screws 90-00061-44 16
10-32 U-nuts 90-07786-00 2
M4 x 10 mm socket button head cap screw N/A 26
M3 x 10 mm pan head Phillips screw 90-09984-21 2
Plastic cable clamp N/A 1

1-4 AlphaServer ES45 Rackmount Installation Guide
1.2 Attaching Mounting Brackets to the System
To prepare the system for installation, attach mounting brackets.
Figure 1–2 Attaching Mounting Brackets and Slides
4
4
PK0241A
2 3
1

Installing a System Into a Cabinet 1-5
CAUTION: The slides are lightly greased. Handle them carefully to avoid
soiling your clothing.
1. Attach a front mounting bracket  alongeachedge,usingonehexscrew
per bracket.
Make sure that on the right side, the tab on the bracket faces up and on the
left side, it faces down.
2. Pull the narrow segment of the slide
 out and detach it completely by
pressing the green release button
 and continuing to pull.
3. Attach the narrow segment of the slide to the system with five cap
screws
 .
4. Repeat the procedure for the other slide.

1-6 AlphaServer ES45 Rackmount Installation Guide
1.3 Marking the Cabinet Installation Area
Use the cardboard template to mark the holes where you will be
mounting the hardware.
Figure 1–3 Hole Pattern
PK0244
0.625 inch
0.500 inch
0.625 inch
0.500 inch

Installing a System Into a Cabinet 1-7
The installation of the rackmount system requires 14 inches (8U) of vertical
height in the cabinet.
NOTE: If you do not have the cardboard template, see the AlphaServer
M-Series cabinet documentation for hole numbers and instructions.
Mark the Front of the Cabinet
1. Starting at the front of the cabinet, match the hole pattern.
2. Mark the six holes where you will be mounting hardware.
3. Turn the template over to mark the back of the system.
Mark the Back of the Cabinet
4. Make sure the first hole you mark on the back is at the same vertical
location as the first hole you marked on the front.
5. Mark the six holes where you will be mounting hardware.
CAUTION: After using the template to mark the holes, check your work. Count
the holes to make sure you marked them correctly.

1-8 AlphaServer ES45 Rackmount Installation Guide
1.4 Preparing the Cabinet
To prepare the cabinet, attach the slide brackets.
Figure 1–4 Attaching Slide Brackets
BACK
FRONT
PK0242A
1
23
4
5
54
1
2
6
1
2
6
6
2
2
5
5

Installing a System Into a Cabinet 1-9
Front
1. Starting at the top marked hole, put two hex screws
 through the cabinet
rail and the slide bracket
 . Fasten with a 5-hole nut bar  using the
second and third holes from the top.
2. Insert two cap screws
 through the slide bracket and the cabinet rail. Fit
the perforations of a 2-hole, 2-perforation nut bar
 into the holes in the
cabinet rail and fasten.
3. Repeat the procedure for the other rail.
Back
1. Starting at the top marked hole, put two hex screws
 through the cabinet
rail and the slide bracket
 . Fasten with an 8-hole nut bar  using the top
two holes.
2. Insert two cap screws
 through the slide bracket and the cabinet rail. Fit
the perforations of a 2-hole, 2-perforation nut bar
 into the holes in the
cabinet rail and fasten.
3. Repeat the procedure for the other rail.

1-10 AlphaServer ES45 Rackmount Installation Guide
1.5 Attaching Slides
Attach slides to the cabinet.
Figure 1–5 Attaching Slides
PK0269
1
2
1
5
5
6
7
4
4
36

Installing a System Into a Cabinet 1-11
The sliding segment of the slide has an access hole
 that provides access to
three mounting holes in the stationary segment. You use two of the mounting
holes.
Front
1. Insert a cap screw through the access hole
 and the first (forward-most)
mounting hole
 in the slide and through the hole  in the slide bracket.
Fasten with one two-hole nut bar
 and tighten.
2. Align the access hole with the second mounting hole
 in the slide.
3. Insert a cap screw through the access hole and the second hole
 in the
slide and through a slot
 in the slide bracket. Fasten into the nut bar and
tighten.
Back
1. Insert a screw through the two holes
 in the stationary segment of the
slide and through a slot in the slide bracket. Attach to a two-hole
nut bar
 .
Repeat the entire procedure for the other slide.

1-12 AlphaServer ES45 Rackmount Installation Guide
1.6 Stabilizing the Cabinet
Stabilize the cabinet before installing the system.
Figure 1–6 Activating the Stabilizer Foot
PK0213