Conductix-Wampfler LASSTEC 0521 User manual

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 1 of 123
Order Number:
0521xx-….

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 2 of 123
Contents
1General Notes......................................................................................................................................................................................... 6
1.1 Information about this Document.......................................................................................................................................... 6
1.2 Limitation of Liability ............................................................................................................................................................. 6
1.3 Copyright .............................................................................................................................................................................. 6
1.4 Spare Parts........................................................................................................................................................................... 7
1.5 Material Defects.................................................................................................................................................................... 7
1.6 Technical Support................................................................................................................................................................. 7
2Safety Instructions................................................................................................................................................................................... 8
2.1 Explanation of the Symbols.................................................................................................................................................. 8
2.2 Personal Requisition............................................................................................................................................................. 9
2.2.1 Qualification.......................................................................................................................................................................... 9
2.2.2 Unauthorized Persons.......................................................................................................................................................... 9
2.3 Equipment Security ............................................................................................................................................................ 10
2.4 Safety Measures by the Operator....................................................................................................................................... 10
2.5 Behaviour in Case of Accidents and Disturbances............................................................................................................. 11
3Technical data....................................................................................................................................................................................... 11
3.1 General............................................................................................................................................................................... 11
3.2 Dimensions......................................................................................................................................................................... 11
3.2.1 Cabinet on Spreader .......................................................................................................................................................... 11
3.2.2 HMI in Crane Cabin............................................................................................................................................................ 13
3.2.3 Sensors glued in Twistlock................................................................................................................................................. 14
3.3 Standard Connection Diagram ........................................................................................................................................... 14
4Description of the functional Principle................................................................................................................................................... 15
5Configuration of the Interrogator ........................................................................................................................................................... 16
5.1 Required Software to be installed in advance .................................................................................................................... 16
5.1.1 LabView Runtime ............................................................................................................................................................... 16
5.1.1.1 Requirements for installation .............................................................................................................................................. 16
5.1.1.2 Installation instruction ......................................................................................................................................................... 16
5.1.2 NIVISA Communication Driver ........................................................................................................................................... 16
5.1.2.1 Requirements for Installation.............................................................................................................................................. 16
5.1.2.2 Installation Instruction......................................................................................................................................................... 17
5.2 LASSTEC Interrogator Configuration Software.................................................................................................................. 17
5.3 User Guide ......................................................................................................................................................................... 18
5.3.1 Connecting the Interrogator................................................................................................................................................ 18

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 3 of 123
5.3.2 Program Start ..................................................................................................................................................................... 18
5.3.3 Interrogator Connection Manager....................................................................................................................................... 18
5.3.4 Communication Parameters............................................................................................................................................... 20
5.3.5 Password and Accessing restricted Sections..................................................................................................................... 22
5.3.5.1 The first Access/Password Change.................................................................................................................................... 22
5.3.5.2 Entering Password to access restricted Sections............................................................................................................... 24
5.3.6 Start Menu.......................................................................................................................................................................... 25
5.3.7 Display State of LASSTEC System.................................................................................................................................... 26
5.3.7.1 Recording Management ..................................................................................................................................................... 27
5.3.7.2 Advanced Parameters........................................................................................................................................................ 28
5.3.7.2.1 Sensor 1 (to 8) tab.............................................................................................................................................................. 28
5.3.7.2.2 Thresholds tab.................................................................................................................................................................... 29
5.3.7.2.2.1 Container Overload sub tab.............................................................................................................................29
5.3.7.2.2.2 Eccentricity Sub Tab........................................................................................................................................30
5.3.7.2.2.3 Twistlock Load & Overload Sub Tab ...............................................................................................................31
5.3.7.2.2.4 Dragging sub tab .............................................................................................................................................31
5.3.7.2.2.5 Snag load sub tab............................................................................................................................................31
5.3.7.2.2.6 Not carrying Sub Tab.......................................................................................................................................32
5.3.7.2.3 Interrogator Tab.................................................................................................................................................................. 32
5.3.7.2.3.1 Stabilized weight sub tab.................................................................................................................................32
5.3.7.2.3.2 Optical Sub Tab...............................................................................................................................................32
5.3.7.2.3.3 ADC Vref Tab ..................................................................................................................................................33
5.3.7.2.3.4 Functions Sub Tab ..........................................................................................................................................33
5.3.7.2.3.5 Communication Sub Tab ................................................................................................................................. 33
5.3.7.2.3.6 Identification Sub Tab......................................................................................................................................33
5.3.8 Configure the LASSTEC System Authorized Persons Only............................................................................................... 34
5.3.8.1 Communication................................................................................................................................................................... 35
5.3.8.2 Calibration .......................................................................................................................................................................... 36
5.3.8.2.1 Sensor Calibration .............................................................................................................................................................. 37
5.3.8.2.2 Advanced Calibration ......................................................................................................................................................... 39
5.3.8.2.3 Calibration per Twistlock .................................................................................................................................................... 40
5.3.8.2.3.1 Calibration per Twistlock – Step by Step Explanation .....................................................................................42
5.3.8.2.4 Container Adjustment ......................................................................................................................................................... 51
5.3.8.2.4.1 Step by Step Guide .........................................................................................................................................53
5.3.8.2.5 Temperature Calibration..................................................................................................................................................... 59
5.3.8.3 Thresholds Adjustment....................................................................................................................................................... 61
5.3.8.3.1 Load & Overload................................................................................................................................................................. 62
5.3.8.3.1.1 Single Tab .......................................................................................................................................................63

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 4 of 123
5.3.8.3.1.2 Twistlock..........................................................................................................................................................63
5.3.8.3.1.3 Container counter ............................................................................................................................................64
5.3.8.3.2 Over-Eccentricities ............................................................................................................................................................. 65
5.3.8.3.2.1 X and Y over-eccentricity Thresholds..............................................................................................................65
5.3.8.3.3 Snag Load Detection.......................................................................................................................................................... 67
5.3.8.3.3.1 Global Threshold .............................................................................................................................................67
5.3.8.3.3.2 Start Threshold ................................................................................................................................................68
5.3.8.3.4 Dragging Detection............................................................................................................................................................. 68
5.3.8.3.5 Not carrying Detection ........................................................................................................................................................ 69
5.3.8.4 Date and Time setting ........................................................................................................................................................ 70
5.3.8.5 Advance Configuration ....................................................................................................................................................... 71
5.3.8.5.1 Stabilized Weight................................................................................................................................................................ 71
5.3.8.5.2 Time delays ........................................................................................................................................................................ 72
5.3.8.5.3 Interrogator......................................................................................................................................................................... 73
5.3.8.5.4 Pstab Measurement ........................................................................................................................................................... 73
5.3.8.5.5 Precision & Young Modul ................................................................................................................................................... 74
5.3.8.6 Save / Load Configuration.................................................................................................................................................. 74
5.3.8.7 Reset the Interrogator......................................................................................................................................................... 75
5.3.8.8 Download Data Logging ..................................................................................................................................................... 76
5.3.9 About the Lasstec System.................................................................................................................................................. 77
6Use of the Display................................................................................................................................................................................. 78
6.1 HMI overview...................................................................................................................................................................... 78
6.1.1 Glossary ............................................................................................................................................................................. 78
6.1.2 Hardware............................................................................................................................................................................ 78
6.2 Page description................................................................................................................................................................. 81
6.2.1 Loading............................................................................................................................................................................... 81
6.2.2 Home .................................................................................................................................................................................. 81
6.2.2.1 Single-Lift Mode.................................................................................................................................................................. 81
6.2.2.2 Twin-Lift Mode.................................................................................................................................................................... 85
6.2.3 Status of the Lasstec System ............................................................................................................................................. 88
6.2.4 Load Alarm ......................................................................................................................................................................... 90
6.2.5 System alarms of the Lasstec system................................................................................................................................ 94
6.2.6 Configuration of the load display ........................................................................................................................................ 96
6.2.7 Download Datalogging to USB Memory Stick .................................................................................................................... 98
6.2.8 User Configuration............................................................................................................................................................ 101
6.2.8.1 Set the date and time ....................................................................................................................................................... 105

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 5 of 123
6.2.8.2 Counters........................................................................................................................................................................... 106
6.2.8.3 Reset counters ................................................................................................................................................................. 107
6.2.8.4 TCP/IP server configuration ............................................................................................................................................. 108
6.2.8.5 TCP/IP HMI configuration................................................................................................................................................. 109
6.2.9 Advanced configuration.................................................................................................................................................... 109
6.2.10 About ................................................................................................................................................................................ 110
6.2.11 Historical........................................................................................................................................................................... 111
6.2.12 Common visualisation elements....................................................................................................................................... 112
6.3 Procedures ....................................................................................................................................................................... 113
6.3.1 How to type a password ................................................................................................................................................... 113
6.3.2 How to set the date and time............................................................................................................................................ 113
6.3.3 How to type the IP-Address.............................................................................................................................................. 114
6.4 HMI / TOS Communication............................................................................................................................................... 114
6.4.1 TCP-IP communication protocol....................................................................................................................................... 114
6.4.2 Serial communication protocol ......................................................................................................................................... 117
6.4.3 Bluetooth communication protocol ................................................................................................................................... 118
7Status and Alarm description .............................................................................................................................................................. 119

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 6 of 123
1General Notes
1.1 Information about this Document
This operating instructions allow the safe and efficient handling of the equipment.
Moreover, you have to observe the local accident prevention guidelines and the general regulations for the application of the equipment.
Illustrations in this documentation are for basic comprehension and can deviate from the real design of the equipment.
The HMI description (see chapter 6) assist users of LASSTEC HMI V4.6 to use and configure the HMI screen. Description may differ in
minor parts depending on the actual software version. This also applies to the description of the configuration software V2.5.1 (see chapter
5).
1.2 Limitation of Liability
All specifications and advice of these Operating Instructions have been made up with regard to the existing standards and prescriptions,
the state-of-the-art and many years of technical expertise and experiences.
The manufacturer does not take over any liability for damage due to:
Non-observance of the mounting and operating instructions,
Application not in accordance with the regulations,
Employment of non-qualified staff,
Unauthorized reconstructions,
Technical modifications,
Application of unapproved replacement parts and accessories.
The effective volume of delivery may deviate from these explanations and descriptions in case of special design, the utilization of additional
order options or on account of to the latest technical modifications.
The commitments of the supply contract, the general terms and conditions as well as the manufacturer’s terms of delivery and the legal
regulations at the time of the contract conclusion have to be observed.
We reserve the right of technical modifications in the context of revision of useful properties and further developments.
1.3 Copyright
These operating instructions are copyrighted and intended for customer internal use only.
Surrender of the operating instructions to third party, any type of copying - even in extracts - as well as utilization and/or communication of
the contents are not permitted without written approval by the manufacturer, except for customer internal purposes.
Violations will cause indemnities. We reserve the right to further claims.

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 7 of 123
1.4 Spare Parts
WARNING!
Safety risk due to faulty replacement parts!
Faulty or defective replacement parts might affect the security and cause damage, malfunction or
complete failure.
Therefore:
Use only original replacement parts of the manufacturer!
1.5 Material Defects
The regulations about material defects are listed in the general terms and conditions of business.
1.6 Technical Support
For technical support please contact our staff from the Customer Support Department.
Conductix-Wampfler GmbH
Rheinstrasse 27 + 33
79576 Weil am Rhein - Maerkt
Germany
Phone: +49 ( 0) 7621 662-0
Fax: +49 ( 0) 7621 662-144
[email protected]
www.conductix.com
Moreover, our staff is constantly interested in new information and experiences, which will arise from the application and which might be
valuable for the improvement of our products.

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 8 of 123
2Safety Instructions
2.1 Explanation of the Symbols
DANGER!
Refers to an imminent danger, which might cause deathly or serious injuries if not avoided.
WARNING!
Refers to a possibly dangerous situation, which might cause deathly or serious injuries if not avoided.
CAUTION!
Indicates a possibly hazardous situation, which if not avoided, may result in moderate or minor
injury and property damage.
ADVICE!
Advice and recommendations:
Gives advice and recommendations as well as information for an efficient and undisturbed
operation.

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 9 of 123
2.2 Personal Requisition
2.2.1 Qualification
WARNING!
Risk of injury in case of insufficient qualification!
Incorrect handling can cause serious injuries to persons and heavy damage to property.
Therefore:
All activities must be carried out by qualified staff!
The operating conditions indicate the following qualifications for the various fields of activity:
Instructed personnel/operators
have been instructed by the operator about the tasks assigned to them and the possible dangers due to improper behaviour.
Specialized staff
is able to carry out the works assigned to them and realize and avoid any dangers in this regard, based on their training,
knowledge, experiences and knowledge of the respective regulations.
Only those persons are authorized for these works, who are expected to do their work properly. Persons with restricted
responsiveness, e.g. due to drugs, alcohol or medication are not permitted.
For the selection of personnel observe the age-specific and job-related prescriptions effective at the place of installation.
2.2.2 Unauthorized Persons
WARNING!
Danger caused by unauthorized personnel!
Unauthorized personnel, who do not comply with the requirements described hereunder, are not
familiar with the dangers that might occur within the working area.
Therefore:
Keep unauthorized personnel away from the working area.
In case of doubt talk to those people and dismiss them from the working area.
Interrupt the works as long as there are unauthorized persons within the working area.

Operating Instructions
LASSTEC
Weighing System 0521
BAL0521-0001-EN
www.conductix.com translated document page 10 of 123
2.3 Equipment Security
The equipment has been exclusively designed and constructed for the intended purpose.
WARNING!
Danger caused by application not in accordance with regulations!
Each application of the equipment not in accordance with and/or different from the regulations can
result in dangerous situations.
Therefore:
Only use the equipment in accordance with the regulations.
All details of these mounting and operating instructions must be strictly observed.
The following applications of the equipment are prohibited. Applications not in
accordance with regulations are as follows:
Application of the equipment with accessories not permitted or authorized by the manufacturer.
Operation of the equipment by not instructed personnel.
Exceeding / be lower than projected supply voltages.
Changing of the delivered software modules.
Changing, bridging and/or deactivation of control circuits or interlocking.
Bridging and/or deactivating electrical sensors or switches.
Use of non-approved protective devices.
Re-adjustment of protective devices.
2.4 Safety Measures by the Operator
The equipment is used in the commercial sector. The operator is therefore responsible for occupational safety. Besides the safety advice
of these mounting and operating instructions he must observe the safety, accident prevention and environmental protection regulations
effective for the range of application of this equipment. Please note in particular:
The operator must read the valid work safety regulations and determine any additional dangers in a risk assessment, dangers that
might arise from special working conditions at the place of installation of the equipment. He then must work out the operating
instructions for handling the equipment.
During the complete operating time the operator must check if his operating instructions are in accordance with the state of technology
of rules and standards and adapt them if required.
The operator must clearly regulate and establish the responsibilities for installation, handling, fault repair and maintenance.
The operator must ensure that all employees who are handling the equipment, have read and understood these mounting and
operating instructions. Moreover he must instruct the personnel at regular intervals and inform them about any dangers.
The operator must have checked all safety devices regularly for their operational capability and completeness.