CONQUEST Carbon Edge 28TE User manual

CONQUEST
CARBON EDGE 28TE
FLOOR SCRUBBER
OPERATOR MANUAL
T: 1800 826 789
E: [e-mail]
E: [email protected]
W: conquestequipment.com.au
TCCE-AL-OM-V01

Scan QR code to access your
Carbon 28TE Floor Scrubber Operator video

t: 1800 826 789
e: [e-mail]
Warranty
All products supplied by Conquest are subject to the manufacturer’s warranty terms and conditions.
The manufacturers’ warranty on the Conquest Machines is as follows:
NON-
CONSUMABLE
PARTS
LABOUR
COSTS
ENGINE
BATTERIES
TANK
Power
Sweepers
Tornado
Conquest
Tomcat
machines /
Edge Scrubber
36 Months 12 Months N/A Refer manufacturer’s
warranty
10 years on
roto-moulded
tank
All claims for warranty are subject to inspection and approval on receipt of the faulty product by Conquest
Warranty Department. A replacement product will not be forwarded or repairs will not be made until inspection
has been made and warranty has been approved.
If replacement product(s) is required prior to warranty inspection the replacement product(s) will be charged for
and then credited if warranty approval is granted, and in this case the customer agrees to accept transport costs
and accept all responsibility and expense in the event of warranty being invalid or rejected.
All transport costs involved in any return for warranty inspection are the responsibility of the customer. Warranty
approved replacement or repaired goods may be re-supplied to the customer freight free at the discretion of
Conquest.
The warranty period commences on the date of the purchase by the end user and it is the responsibility of the
end user and/or the distributor to provide proof of purchase in the event of any warranty claim. Conquest
reserves the right to refuse any warranty claims if proof of purchase by the end user cannot be provided.

Daily Checklist CARBON 28TE
BEFORE USE ( The machine is not to be used unless you are trained).
1. Ensure the operator has read and understood operator manual and watched the operator
training and daily maintenance video
2. Fit blue cleaning pad to scrub deck. Ensure pad is in good condition and more than 12mm thick.
Always use genuine Conquest Tomcat blue pads (EDGE-4052)
3. Check squeegee is clean and squeegee blades are in good condition. Rotate if required –report
to Service Support if any issues
4. Fill solution tank with water and chemical as required
Always use machine in accord with the instruction on the complete operator manual or as outlined in
the training video.
AFTER USE
5. Empty recovery dirty water tank, flushing with fresh water
6. Empty out drain saver filter
7. Check all hoses for damage or wear
8. Check batteries are free of corrosion and there is no fluid visible
9. Check battery AC power lead is in good condition and remains plugged into the seal socket at all
times
10. Plug unit in to power to charge - only when the battery indicator on the front screen is down to
2 bars
11. Clean down all tanks and wipe seals clean
12. Empty fresh water solution tank when chemical in machines at end of each shift
13. Check scrub deck for signs of wear, noisy bearings or damage. Report if any issues or concerns.
14. Remove blue pad from machine. Do not leave on machine after use
WEEKLY: (Thursday)
15. Check and clean fresh water filter
16. Complete battery maintenance as below.
**Ensure batteries are properly and fully charged before performing battery maintenance.
BATTERY MAINTENANCE
17. Fill the batteries with fluid by attaching the hand pump to the quick release fitting, drop the
pipe end into a drum/bucket of water and lightly pump the hand pump until the pump bulb becomes
tight and all batteries are at the correct levels.
18. Disconnect hand pump replacing rubber cap. Note never leave the hand pump attached to the
battery fill pipe, disconnect and store separately
Caution: Use protective gloves and safety glasses to minimise the risk of injury when working
with lead acid batteries.

Introduction
Introducing the Conquest Carbon Edge floor scrubbing machine.
This is a guide for operators of the Conquest Carbon Edge to demonstrate how to safely prepare, use and
maintain the machine. A little knowledge can go a long way, and following these simple instructions will ensure
trouble-free operation and maximum benefit from your investment.
Getting to know the Conquest Carbon Edge
Let’s start with a quick tour of your Conquest Carbon Edge floor scrubber, to help you become familiar with the
technology and terminology referenced throughout this video.
Starting at the top, your machine has 64-litre solution and recovery tanks held in place with two quick-release
clips located on the left and right side of the tank assembly. It is important that both tanks are empty before tilting
back the tank assembly, to avoid tipping the machine.
Under the tank assembly, you will find the batteries. Make sure you always clear both hinge clips before closing
the solution tank.
At the front of the machine is the scrub deck. Water flows to the scrub deck from the solution tank, for dispersal
during scrubbing.
Moving to the rear of the machine, you will find the control panel … and the squeegee assembly is located at the
bottom of the machine, below the operator handles. Waste water is drawn up from the squeegee into the
recovery tank by a powerful vacuum.
The recovery water passes through a drain saver which collects any debris to prevent clogging of the drain
hoses. The vacuum motor is protected by a removable flow shut-off for ease of cleaning after use.
Pre-start check
Each day before use, it is important that you perform a pre-start check of your Conquest Carbon Edge floor
scrubber, to maintain maximum scrubbing performance and prevent unplanned maintenance.
First, inspect the scrub deck and pad. Check for damage to the head… and ensure it is sitting straight. Check the
pad is clean and secure, and not worn or torn. The pad must be replaced when worn to less than 12mm in
thickness. The Velcro system makes pad replacement quick and easy, as shown… Please note, it is important
that you always use genuine Conquest Tomcat Edge blue pads to maintain the warranty on your machine.
Next, inspect the squeegee assembly. Remove the squeegee assembly with the quick release fitting and flush
with water. The squeegee assembly consists of a front and rear squeegee. Ensure that the rubber squeegee
blades are clean and free from tears or damage. The blades may be rotated so they wear more evenly, or
replaced as required. Replace the squeegee assembly as shown and tighten the knobs by hand. Once installed,
mount the squeegee recovery hose.
To avoid damage, do not operate the machine if the squeegee is dragging crooked or hard on the floor when
lowered. Refer to your printed manual for correct settings.
Step back and walk around the machine to visually inspect for any other signs of damage or wear that may
prevent the proper function of your Conquest Carbon Edge floor scrubber.
Now, fill the solution tank with water and chemical from the front port. This is protected by a stainless-steel mesh
screen, to prevent debris from entering the tank. At the back of the machine, you will see a solution level indicator
tube. Be careful to ensure you do not over-fill the tank. Please note, you may also use the indicator to discharge
the clean water tank as required. It is important not to leave chemical sitting in the solution tank for more than one
day.
Operating instructions
Now we will introduce the step-by-step instructions for the effective operation of your Conquest Carbon Edge
scrubbing machine, to clean floors in a single pass.

Step one, power up your Conquest Carbon Edge scrubbing machine by turning the key in the ignition to the “on”
position.
The LCD display will illuminate to show a battery indicator, a water setting indicator, and a brush pressure
indicator. You will also see the brush operation, water flow and vacuum operation symbols indicating that all
systems are activated. Please wait until the battery indicator is showing before operating the machine.
The green button on the left of the controls is the hour meter. Pressing the hour meter button displays the key
switch hour meter, drive motor hour meter, the scrub motor hour meter and the vacuum motor hour meter. The
hour meter function is an important reference for your preventative maintenance program.
Step two, set the solution control. Looking at your control panel, you will see a blue coloured toggle which
displays a 6-position icon on the LCD screen. Your solution control is automatically set and locked by
management.
Step three, set down pressure. The black coloured toggle displays a 5-position icon on you LCD, allowing you to
set the scrubbing pressure. Down pressure is automatically set and locked by Management.
Step four, lower the scrub deck using the scrub deck raise and lower switch which is located on the main control
panel beside the LCD screen and is operated as shown.
Step five, set your speed control. Starting at zero, turn the variable speed control button forward a quarter turn.
It’s important to not try and clean too fast.
Choose a speed that allows for thorough cleaning, taking into account the texture of the surface and how dirty it
is.
For reverse movements, use the red coloured reverse switch as shown.
Step six, engage the operation buttons located beneath the handles. Once depressed, all the systems will
automatically activate. These buttons are spring loaded and will automatically return to the standby position when
your hands are removed.
A good tip for smooth operation is to hold the left-hand button depressed while controlling the speed of the unit
with your right-hand index finger by carefully rotating the speed control up or down as required.
Step seven, lower your squeegee by moving the lever from left to right. This is the on position and will activate
the squeegee and the vacuum motor at the same time.
Remember to always operate the machine in accordance with the printed manual supplied with your Conquest
Carbon Edge floor scrubbing machine.
After-use cleaning and daily maintenance
At the end of your scrubbing cycle, it is important to drain and clean your Conquest Carbon Edge floor scrubber,
and perform some quick daily maintenance.
Before performing daily maintenance, please ensure you review the daily maintenance checklist in your
Conquest Carbon Edge manual for a detailed understanding on how to correctly maintain your machine.
Drain the recovery tank
First, drain the recovery tank over an approved floor drain. To do this, turn off the power, then release the cap on
the drain hose and allow recovered water to drain accordingly. Be careful to avoid skin contact in case of
contamination.
With the machine still positioned over the drain, open your recovery tank housing, flush the tank clean with fresh
water and allow to drain.
Empty the drain saver
Remove the drain saver basket to ensure it is clean and in good working condition.
Check all hoses for damage or wear
Check the recovery hose for any damage or wear. Once satisfied, replace as shown. Also check the black
vacuum hose for any wear and damage.
Empty fresh water solution tank
When chemicals are added to the solution tank, it must be emptied at the end of each use as shown.

Clean down all tanks and wipe the seals.
Inspect and clean the recovery tank. Check the recovery tank latches for signs of wear or damage. Check that
recovery tank lid seals, lid hinges, vacuum screen and tank are each clean and in proper working condition.
Wipe down the recovery tank seals and tank as shown.
Once a week, you should also perform a detailed inspection of the solution tank.
Check the tank for damage or any scratches that could possibly cause leaks.
Check the front solution fill screen and port, and make sure that the solution cover and stainless steel screen are
cleaned and in good condition. Check your tank lanyard for damage or wear as shown.
Once you have cleaned your tanks, it is important to wipe your machine down with a mild spray-and-wipe
cleaning detergent. Caution: It is important not to spray near the electronic control panel or any motors, as
moisture may cause damage.
Check batteries and charge
Check the batteries are free of corrosion and there is no visible sign of leaks.
Check the power leads are in good working condition, free from wear or damage. Always ensure the AC power
lead is kept plugged into the on-board charger, to avoid damaging the charger. It is important to always use the
original equipment charger which has been especially designed to recharge your Conquest Carbon Edge
machine.
Plug the machine in to charge overnight for a minimum of 8 hours charge only when the battery indicator is
showing 2 bars. The fully automatic charger will indicate the status of the battery pack by the two indicator lights,
and will terminate when fully charged.
Check the scrub deck
Check the scrub deck for signs of wear, noisy bearings or other visible damage. Report any concerns.
Remove the scrub pad
Always remove the pad from the scrub deck at the end of the day. Check for damage or signs of excess wear,
and store it away from the machine where it can dry properly.
Weekly battery maintenance
Battery maintenance
Once a week, you should perform maintenance on the batteries that power your Conquest Carbon Edge
scrubbing machine.
Ensure that the batteries are fully charged before performing battery maintenance, and always use protective
gloves and safety glasses to minimise the risk of injury when working with lead acid batteries.
Fill the batteries with fluid
The one point fill system is a quick and easy way to top up the battery fluid.
Simply attach the hand pump to the quick release fitting, drop the pipe end into a drum/bucket of distilled water
and lightly pump the hand pump until the bulb becomes tight and all batteries indicate they are at the correct
levels.
Disconnect the hand pump
Disconnect hand pump and replace the rubber cap. Never leave the hand pump attached to the battery fill pipe,
always disconnect and store separately.
Careful operation coupled with this simple maintenance routine will ensure you keep your Conquest Carbon Edge
floor scrubber in peak condition, ready to deliver great cleaning results again and again and again.

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INTRODUCTION
This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of
your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before
operating or servicing the machine.
This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:
• The machine is regularly maintained - per the Authorized Local Distributor.
• The machine is operated with reasonable care and caution.
• The machine is maintained with manufacturer supplied parts.
LOCATE SERIAL NUMBER
The serial number of your machine is located on the lower half of the control panel of the machine.
AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
SERIAL NUMBER

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Introduction 2
Locate Serial Number 2
Table Of Contents 3
Safety Messages 4
Safety Labels 6
LCD Screen 7
Operation Controls 8
Battery Setup 9
Remove Squeegee 10
Adjust Squeegee 11
Remove From Battery Charger 12
Transportation - Forward 13
Transportation - Reverse 14
Fill Solution Tank 15
Operation - Scrubbing 16
Draining Recovery Tank 17
Draining Solution Tank 18
Flushing Recovery Tank 19
Clean Drain Saver 20
Clean Cylindrical Hopper 21
Clean Vac Box System 22
Remove Disk Brushes 23
Remove Cylindrical Brushes 24
Remove EDGE Pads 25
Charge Batteries 26
Battery Chargers 27
Common Wear Parts 28
Round Disk Brushes: 28
Round Disk Pads: 28
Cylindrical Brushes: 28
EDGE Pads and Screens: 28
TABLE OF CONTENTS
DANGER
WASTEWATERDRAINS ONLY!
WASTEWATERDRAINS ONLY!
WASTEWATERDRAINS ONLY!
WASTEWATERDRAINS ONLY!

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You will see four kinds of safety reminders in this manual:
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, could result in minor or moderate
injury or damage to this machine or nearby objects. CAU-
TION also can be used to alert against unsafe practices.
NOTICE
NOTICE indicates information considered important, but
not hazard-related. This safety message may be related to
property damage or warranty warnings.
Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.
DO NOT OPERATE THIS MACHINE:
• Unless you are trained and authorized to do so by your RPS Authorized Local Distributor
• Unless you have read and understood this Operator’s Manual
• On surfaces with greater than a 2% grade unless this machine is equipped with a functional parking brake
• On surfaces with greater than an 8% grade at any time
• On Loading Docks
WHEN OPERATING THIS MACHINE:
• Remove loose objects from the floor that could be projected from the rotating Brushes
• Keep your hands and feet away from the rotating Brushes
• Do not operate this machine where flammable liquids, vapors, or dust are present
• Use caution when maneuvering
BEFORE LEAVING THE MACHINE:
• Drain “clean” Solution & “dirty” Recovery solution into APPROVED drains
• Park the machine on a level surface
• Turn the machine off & remove key
BEFORE SERVICING THE MACHINE:
• Disconnect the Batteries
DANGER
Explosive hydrogen gas forms when Batteries are
charging. An open flame or spark can cause this gas
to explode. Serious personal injury or property damage
could occur. Only charge the Batteries in this machine in
a well ventilated area.
DANGER
Flammable materials can cause an explosion or fire. Do
not use flammable materials in Tank or pick up.
SAFETY MESSAGES

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WARNING
The Batteries in this machine produce hazardous
voltage which can cause electrical shock, burns and/
or electrocution. Always disconnect Batteries before
servicing this machine.
WARNING
When climbing or descending ramps, always drive
machine forward. To avoid overturning the machine,
Do not back down ramps. Do not drive across inclines.
Do not turn while ascending or descending ramps.
Overturning the machine can cause serious injury or
death.
WARNING
Do not use water that exceeds 135°F / 57°C. If water
is above said temperature, this will void the Tank
Warranty.
WARNING
Do not park this machine on ramps or slopes. Always
park this machine on a level, hard surface. Do not
operate this machine outdoors or on uneven surfaces.
WARNING
The Batteries in this machine contain sulfuric acid,
which causes burns to skin. If battery acid contacts
clothing or skin, rinse the effected area with cold water
immediately. If battery acid gets on your face or in your
eyes, flush the area immediately with cold water and
seek medical attention.
WARNING
To avoid electrical shock, do not operate this machine
over electrical floor outlets.
WARNING
Dress safely. Do not wear rings or metal wrist watches
when servicing this machine, as they can cause an
electrical short circuit which can cause serious burns.
WARNING
Do not remove, paint over or destroy warning decals. If
warning decals become damaged, call 1-262-681-3583
for free replacements.
WARNING
Dress safely. Do not wear a neck tie, scarf, or any
loose or dangling clothing while operating this machine.
Loose or dangling clothing or neck-wear can tangle in
rotating parts, causing serious injury or death.
WARNING
Always turn off this machine before leaving it
unattended. Do not allow untrained persons to operate
this machine.
WARNING
NO RIDERS. Do not carry passengers on this machine.
Do not use this machine as a stepladder or work
platform.
WARNING
Understand the dynamic braking system before you
operate the machine on ramps. Machine may coast.
WARNING
Before you service a Battery, always wear face
protection, protective gloves and protective clothing.
Battery acid or battery explosion can cause serious
injuries.
CAUTION
To avoid damage to this machine, use only cleaning
solutions and replacement parts recommended by the
manufacturer.
CAUTION
Do not operate this machine if any parts have been
damaged or removed.
CAUTION
Always use the automatic battery charger provided
by the manufacturer of this machine to charge the
Batteries of this machine. It is designed to charge
the Batteries at the appropriate rate. If you must use
a different charger, disconnect the Batteries before
charging to avoid damage to the electronic speed
controller.
CAUTION
To avoid damage to the electronic control components
of this machine, Do not store this machine outdoors. Do
not pressure wash this machine.

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Read and obey all Safety Labels on your CARBON Floor Scrubber. If you have questions about these labels, ask your
supervisor.
These images indicate where on the CARBON Safety Labels are located. If ever the labels become illegible, worn off, or
torn, promptly report it to your supervisor and replace it.
USE ONLY DISTILLED WATER IN THE BATTERIES. USE
ONLY THE OEM CHARGER PROVIDED WITH THE MA-
CHINE. ALWAYS DISCONNECT THE BATTERY BEFORE
SERVICING THE MACHINE.
REFER TO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
EXPLOSIVE HYDROGEN GAS FORMS WHEN
BATTERIES ARE CHARGING. AN OPEN FLAME
OR SPARK CAN CAUSE THIS GAS TO EXPLODE.
ONLY CHARGE THE BATTERIES IN THIS MA-
CHINE IN A WELL VENTILATED AREA.
TO AVOID DAMAGE TO THIS MACHINE:
s53%!002/6%$$%4%2'%.43/.,9
s7!4%24%-0%2!452%-534./4%8#%%$˚F/ 54˚#
s$/./453%()'(0%2#%.4!'%",%!#(-)8452%
REFER TO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
&,!--!",%-!4%2)!,3#!.#!53%!.
%80,/3)/./2&)2%$/./453%&,!-
-!",%-!4%2)!,3).4!.+/20)#+50
BATTERY CHARGING LABEL
PART #: 253-7280
TANK LABEL
PART #: 5-728
SAFETY LABELS
DANGER

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** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS **
1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the Batteries (Shown on all menu displays)
2. SOLUTION OUTPUT INDICATOR - Indicates the gallons per minute (GPM) 0 - 1.0
3. SCRUBDECK DOWN PRESSURE INDICATOR - Sets the down pressure on the Brushes / Pads
4. SCRUB MOTORS ON - Indicates the Brush Motors are in operation
5. SOLUTION ON - Indicates the solution flow is ON
6. VACUUM ON - Indicates the Vacuum is ON
7. KEY SWITCH HOUR METER - Indicates total hours the machine has had keyswitch ON
8. TRANSPORT HOUR METER - Indicates total hours the drive system has been in operation
9. SCRUB BRUSH HOUR METER - Indicates total hours the brush motors have been in operation
10. VACUUM HOUR METER - Indicates total hours the vacuum motor has been used
11. DIAGNOSTIC CODE - Displays diagnostic code which helps troubleshoot issues
12. ERROR WARNING SYMBOL - Indicates when there has been a diagnostic code error
SCREEN #2 (MAINTENANCE)
10
9
8
7
SCREEN #3 (WITH ERROR CODE)
11
12
SCREEN #1 (OPERATOR)
1 2 3 4 5 6
LCD SCREEN

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1. 2. 3.
4. 5. 6.
7. 8.9.
10. 11. 12.
13. 14. 15.
16. 17. 18.
10
11
12
13
14
15
17
16
18
1
457
8
9
6
2
3
OPERATION CONTROLS

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NOTICE
Batteries are a possible environmental hazard. Consult
your Battery supplier for safe disposal methods.
NOTICE
Orientation of Batteries is critical for cables to reach.
Ensure proper torque values when installing batteries.
(Between 8 - 12 ft/lbs)
24 VOLTS
4
1
2
3
BATTERY SETUP

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3
3
2
2
1
4
REMOVE SQUEEGEE

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ADJUST SQUEEGEE

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1
2
4
35
½
SPEED
TRANSPORTATION - FORWARD

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TRANSPORTATION - REVERSE
1
2

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1
1
< 21 Gal. ( 79.5 l ) / < 130°F / 54°C
< 21 Gal. ( 79.5 l ) / < 130°F / 54°C
< 21 Gal. ( 79.5 l ) / < 130°F / 54°C
< 21 Gal. ( 79.5 l ) / < 130°F / 54°C
FILL SOLUTION TANK
DANGER
EXPLOSION RISK! Flammable materials can cause an
explosion or fire. Do NOT use flammable materials in
Tank or pick up.
CAUTION
TO AVOID DAMAGE TO THIS MACHINE:
•Use APPROVED detergents only
•Water temperature must not exceed 130˚F/54˚C
•Do NOT use high-percentage Bleach mixture