Conquip Powerbrush User manual

User Guide
Powerbrush

3
User Guide - Powerbrush
Product Information
Overview
The Conquip Powerbrush is a hydraulically powered forkli sweeper that cleans
and collects dirt and waste. It features a large 250-litre water tank with two
discharge opons from the dispenser bar, drip-feed or pressurised spray.
The unit is both durable and inexpensive to maintain. Customisaon opons
include rubber skirng and a kerb brush.
The Powerbrush is a very cost eecve and easy way to keep construcon sites
clean and safe at all mes. It oers total exibility and is much cheaper than hiring
a Road Sweeper.
Key Benets
• Available as a standard base unit with drip-fed water or a pressurised water
spray system for enhanced dust suppression.
• The 7 brush secons can be replaced quickly and their height can be easily
adjusted as they wear.
• Simple hydraulic system with a single 1-way hydraulic valve, reducing the
number of wearing parts.
• Only 7 grease points for easy maintenance: 2 on each wheel and 1 on the
main sha bearing.
• Robust hopper collects dirt and waste and the durable design provides
protecon from manhole covers.
• 3 wheels for maximum stability and the ability to follow uneven ground.
• Manufactured in UK from high-quality Brish and European steel.
Customisaon Opons
• Kerb brush for cleaning gullies and kerbs.
• Rubber skirng for addional dust reducon.
Flow Rate & Pressure
• Hydraulic ow rate: Maximum 60 litres per minute connuous, 75 litres per
minute intermient.
• Hydraulic pressure: Maximum 175 bar connuous, 190 bar intermient.
• Maximum pressure drop if ow rate and pressure are high: 135 bar
connuous.

5
User Guide - Powerbrush
Product Information
Specication
Item Product Code
Powerbrush SA800AN-02100
Height Width Length Weight Fork
Pockets
Tank
Capacity
1260mm 2700mm 2300mm 585kg 148x60mm 250 litres
Product Information
Parts Diagram
Powerbrush
Standard Unit
With Oponal Kerb Brush
Height Width Length Weight Fork
Pockets
Tank
Capacity
1260mm 2340mm 2180mm 560kg 148x60mm 250 litres

7
User Guide - Powerbrush
Product Information
Parts Diagram
Powerbrush
Product Information
Parts Diagram
Powerbrush

9
User Guide - Powerbrush
NOTE: These parts are for this model, they may differ for previous versions. Please contact Conquip with any queries.
Item Number Part Number Descripon Quanty
1 ZZ220169 Brush Adjustment Assembly 1
2 ZZ220170 Brush Adjustment Assembly c/w Bearing 1
3ZZ960079 Washer 4mm x OD: 15.5mm x ID:12.5mm 4
4 ZZ220173 Main Brush Sha, Length: 2065mm 1
5 ZZ220174 Water Tank Strap 1
6 ZZ220187 Sha Motor Insert Assembly 1
7ZZ220176 Fork Pocket Retaining Pins 2
8ZZ960078 Washer 6mm x OD:37mm x ID:21mm 2
9 ZZ220177 Sha Bearing Insert Assembly 1
10 ZZ960077 Washer 6mm x OD:73mm x ID:30.5mm 1
11 ZZ220178 Hopper Bearing Bracket 2
12 ZZ220179 Hopper Safety Guard 2
13 ZZ960063 Washer 6mm x OD: 70mm x ID: 17mm 2
14 ZZ990000 Heel Pin, 16mm dia. Max Pocket Width
180mm (Single) 2
15 NS800804 4.8 x 20mm Alu Large Flange Blind (Pop) Rivets 4
16 ZZ990510 Coated Galvanised Restraint Wire, 500mm c/w
Nylon Eye 1
17 ZZ960064 Sleeve Bearing, Oilon, OD: 25mm x ID:15mm
x 28mm 2
18 ZZ220167 Splined Hub, 8mm Key, 100mm L, OD: 50mm
Ø, ID: 25mm Ø 1
19 ZZ990009 Linch Pin 6mm x 42mm 4
20 NS800013 M10 Nyloc Nut 18
21 NS800262 M10 Steel Washer A BZP 2
22 NS800888 M10 x 30mm Coach Bolt 4
23 NS800666 M10 X 30 Hex Head set BZP 2
24 NS800066 M10 x 35 8.8 HT Hex Head Set Screw BZP 1
25 NS800622 M8 x 30 Hex Head Set Screw BZP 1
26 NS800860 M10x60 Coach Bolt 4
NOTE: These parts are for this model, they may differ for previous versions. Please contact Conquip with any queries.
Item Number Part Number Descripon Quanty
27 NS800015 M12 Nyloc Nut BZP 16
28 NS800889 M12 x 40 Hex Head Set Screws 8.8 HT 12
29 NS800817 M12 x 50 8.8 HT BZP Hex Set Screws 4
30 NS800121 M16 Nyloc Nuts BZP 2
31 NS800249 M16 Spring Washer 2
32 NS800566 M16 x 130 Bolts BZP 1
33 NS800379 M16 x 40 Set Screw 2
34 NS800801 M16 x 70 Bolt BZP 1
35 ZZ220003 Flanged Bearing, 30mm c/w Grease Nipple 1
36 ZZ960065 Hydraulic Cylinder, 20mm Ø Piston, 400mm
Stroke 1
37 ZZ270000 Brush 100% PPN 295mm x 600mm Ø 7
38 ZZ220185 Hydraulic Motor AGMR 160 1
39 ZZ990506 Water Tank, 250L, c/w Conquip Branding 1
40 ZZ270141 Swivel Castor, Heavy Duty, 305mm Wheel
Diameter 3
41 ZZ220180 Hydraulic Double Hose Clamp, 3/8” 2
42 ZZ220042 2m UPVC Pipe, ID: ½” 1
43 ZZ220040 90° Elbow, ½” Thread, ½” Solvent UPVC 1
44 ZZ220043 End Cap, ID: ½” Solvent UPVC 1
45 ZZ220181 Hydraulic Single Hose Clamp, ½” 2
46 ZZ220126 Water Tap 1
47 ZZ220125 PVC Water Hose 1

11
User Guide - Powerbrush
Product Information
Parts Diagram
Powerbrush Kerb Brush Hydraulics
NOTE: These parts are for this model, they may differ for previous versions. Please contact Conquip with any queries.
NOTE: These parts are for this model, they may differ for previous versions. Please contact Conquip with any queries.
Item Number Part Number Descripon Quanty
1 ZZ220071 Male-Male Adaptor ⅜" X ⅜" BSP 3
2 ZZ220097 ½" Flat Face Female Quick Release Coupling 2
3ZZ220096 ½" Flat Face male Quick Release Coupling 2
4 ZZ990561 Rubber Bonded Seal ½" (Dowty Washer) 4
5 ZZ220202 Male -Female Adaptor Swept 90° 1/2" x 1/2"
BSP 2
6 ZZ220070 Male-Male Adaptor, 1/2" X 1/2" BSP 2
7ZZ220203 Hydraulic Hose, 3/8" Ø, 200mm, Ends: 3/8" F
/ 1/2" F 2
Item Number Part Number Descripon Quanty
1 ZZ220051 Poly Kerb Brush, 4 Fixing Bolts 1
2 ZZ220054 Kerb Brush Bracket 1
3NS800370 M8 x 50 HT Hex Bolt BZP 5
4 NS800011 M8 Nylon Inset Nut BZP 4
5 NS800378 M8 Spring Washer 1
6 NS800817 M12 x 50 8.8 HT BZP Hex Set Screws 7
7NS800015 M12 Nylon Inset Nut BZP 4
8ZZ220185 Hydraulic Motor AGMR 160 1
9 ZZ990009 Linch Pin 6mm x 42mm 1
10 ZZ220054 Kerb Brush Bracket 1
11 ZZ990515 Chain, Galvanised, 8mm x 52mm x 32mm Long
Link (per metre) 4
12 ZZ110009 Quick Link, 8mm 1
Product Information
Parts Diagram
Powerbrush Kerb Brush

13
User Guide - Powerbrush
Product Information
Parts Diagram
Powerbrush without Kerb Brush Hydraulics
NOTE: These parts are for this model, they may differ for previous versions. Please contact Conquip with any queries.
Item Number Part Number Descripon Quanty
1 ZZ220071 Male-Male Adaptor ⅜" X ⅜" BSP 5
2 ZZ990562 Rubber Bonded Seal ⅜" (Dowty Washer) 4
3ZZ220092 ⅜" Flat Face male Quick Release Coupling 1
4 ZZ220093 ⅜" Flat Face Female Quick Release Coupling 1
5 ZZ220193 Bulkhead Fing c/w Locknut, ⅜" BSP 2
6 ZZ220123 ⅜" M/M/M Tee Piece 2
7ZZ220122 Male -Female Adaptor Compact 90° 3/8" x
3/8" BSP 3
8ZZ220137 Male-Male Adaptor, 3/8" X 1/2" BSP 6
9 ZZ990561 Rubber Bonded Seal ½" (Dowty Washer) 6
10 ZZ220138 1 way Valve Female to Female 1/2in 1
11 ZZ220194 Female -Female Adaptor Compact 90° 3/8" x
3/8" BSP 1
12 ZZ220195 Hydraulic Hose, 3/8" Ø, 2200mm, Ends: 3/8"
F / 3/8" F 1
13 ZZ220184 Hydraulic Hose, 3/8" Ø, 2100mm, Ends: 3/8"
F / 3/8" F 2
14 ZZ220196 Hydraulic Hose, 3/8" Ø, 1600mm, Ends: 3/8"
F / 3/8" F 1
15 ZZ220197 Hydraulic Hose, 3/8" Ø, 470mm, Ends: 3/8" F
/ 3/8" F 1
16 ZZ220198 Hydraulic Hose, 3/8" Ø, 2100mm,Ends: 3/8" F /
3/8" Compact 90° F 1
17 ZZ220199 Hydraulic Hose, 3/8" Ø, 220mm, Ends: 3/8" F
/ 3/8" F 2
18 ZZ220200 Hydraulic Hose, 3/8" Ø, 170mm, Ends: 3/8" F
/ 3/8" F 1
19 ZZ960065 Hydraulic Cylinder, 20mm Ø Piston, 400mm
Stroke 1
20 ZZ220185 Hydraulic Motor AGMR 160 1
21 ZZ220201 Male-Male Adaptor, 1/4" X 3/8" BSP 2
22 ZZ990563 Rubber Bonded Seal ¼" (Dowty Washer) 2

15
User Guide - Powerbrush
Original Working Instructions
Usage Instructions
Important Usage Notes
• The Powerbrush is supplied with heel pins that must be ed correctly
before use. If the heel pins are missing do not use the equipment or t
alternaves - contact Conquip Engineering Group for a replacement.
• Drain the water tank in cold weather to prevent freezing.
• Keep the hydraulic hoses safely o the ground to avoid them geng
damaged.
• DO NOT disconnect the hydraulic hoses unless the pressure from the auxiliary
service has been released.
• Never allow brick banding, barbed wire, or any straps to be picked up by the
Powerbrush.
• Always ensure the hydraulic system is in operaon before use.
• DO NOT drive directly over xed objects, such as manholes.
• Close the hopper fully when not using the Powerbrush to avoid pressure.
Assembly Instrucons for the Oponal Kerb Brush
1. Bolt on the Kerb Brush Pin Bracket (ZZ220054) to the Powerbrush, using 4
M12 x 50mm bolts, provided.
2. Slide the gulley brush arm onto the pin.
3. Insert the linch pin to secure the arm to the bracket.
4. Pass the chain through the anchor point to a posion where the bristle of the
kerb brush is just o the oor.
5. Use the turn buckle for ne adjustment to a point where the front bristles are
just touching the oor with a small amount of deecon.
Assembly Instrucons for Replacing the Main Brush Secons
1. Remove the bolt and washer from the top plate xing on both sides of the
Powerbrush body, and detach the hydraulic hoses.
2. With the xings now removed on both sides, li the Powerbrush with the
forkli. The brush, along with any xings aached, will now slide down the
plate guide and detach itself from the Powerbrush body.
3. Once the brush is fully detached from the Powerbrush body, detach the
xing, bearing and bearing sha (as shown).
4. Once xing and bearing parts are removed, the brush secons with the brush
can pull out.
Scan for video guide!

17
User Guide - Powerbrush
Pre-Use Checklist
1. Before using the Powerbrush, charge the baery by inserng the 110v plug
into the socket. Once fully charged, remove the plug from the socket.
2. Ensure the water tap is in the ‘o posion’ before aempng to ll the water
tank.
3. Remove the water tank cap, ll the tank with water and replace the cap.
4. Check that the wheels of the Powerbrush are free to swivel, not damaged
and the bearings are well greased.
5. Check the hydraulic hoses and connecons for leaks and ensure they are not
damaged.
6. Check there are 2 fork retaining pins in the heel pin storage slots that can be
secured aer the telehandler has inserted the forks into the fork pockets.
7. If you have a kerb brush ed, check the adjustment chain is in its bracket
and the linch pin is secure.
Seng up the Powerbrush
1. To connect the Powerbrush to your forkli, set the machine’s forks to the
correct width for the Powerbrush fork pockets. Make sure that they are
equidistant from the centre.
2. Drive the forkli/ telehandler to the Powerbrush. Align the forks with the
Powerbrush fork pockets and fully insert the forks.
3. Fit the fork retaining pins behind the heel of the forks to secure the
Powerbrush to the machine.
4. Apply the park brake and switch o the forkli engine.
5. Release any pressure in the auxiliary hydraulic line of the machine by
operang the control lever.
6. Detach the main hose couplings on the Powerbrush and connect them to
the 2 outputs on the machine. The quick release female on the Powerbrush
connects to the male on the machine and the male to the female.
7. Check that the main brush is rotang and the hopper is opening and closing
fully.
8. Ensure that the main brush is adjusted correctly. Always set up the
Powerbrush on a level surface. The bristles should be touching the ground
very slightly with a small deecon where they meet the oor.
9. To adjust the brush, undo bolt ‘A’ on one side of the brush (see diagram
below) and apply a small amount of pressure to push the brush to the
ground. Re-ghten the bolt. Repeat this procedure to the other side of the
brush.
A
Scan for video guide!
10. The Powerbrush is now ready for use.
NOTE: Conguraon may dier on dierent forkli makes and models.
Original Working Instructions
Usage Instructions

19
User Guide - Powerbrush
Original Working Instructions
Usage Instructions
Using the Powerbrush
1. Open the water tap, to allow water to dribble evenly from the dispenser bar
at the front of the Powerbrush.
2. For the pressurised water spray model, turn the electric swch on.
3. Lower the brush to the oor.
4. Ensure that the oang forks are centralised and the forks are level.
5. Acvate the brush by operang the hydraulic circuit of the forkli or
telehandler.
6. Drive forward at a suitable speed to achieve the desired sweep results.
7. Once the hopper is full, li the Powerbrush to a suitable locaon and reverse
the ow of the hydraulic circuit to empty the hopper.
Removing the Powerbrush from your Machine
1. To remove the Powerbrush from a forkli or telehandler, rst park in a
suitable place away from site trac but somewhere that is easily accessible
when the unit is required again.
2. Apply the park brake and switch of the forkli engine.
3. Operate the auxiliary control lever, without the engine running, to release the
pressure and close the hopper.
Closing the hopper will prevent a build up in the hydraulic hoses.
4. Exit the machine cab to follow the next steps.
5. Turn the water tap to the ‘o posion’. If using the pressurised water spray,
make sure the power supply switch is turned o so that the orange beacon is
no longer ashing.
In freezing condions, remove the water hose and drain the tank.
6. Remove the hydraulic hoses from the 2 outputs on the arm of the machine.
CAUTION: Use gloves as the connecons will be hot due to hydraulic oil
passing through the hoses.
7. Remove the fork retaining pins and ret them into their storage holes.
8. Return to the machine’s cab to detach the Powerbrush from the forkli or
telehandler.
9. Slowly reverse the forkli or telehandler to remove the forks from the fork
pockets.
10. Conquip advise lubricang the grease points aer use, as demonstrated in
our ‘How to use the Powerbrush’ video. Scan the QR code at the top of this
User Guide to watch.
11. Recharge the baery.
Scan for video guide!

21
User Guide - Powerbrush
Usage & Transportaon
• Never unevenly load this equipment.
• The weight of the equipment, together with its aachments, must be added to the weight of the load
when calculang the total load that will be imposed on the liing apparatus / operang machine.
• This equipment must be used in conjuncon with the load rangs of the liing apparatus / operang
machine. (Refer to the manufacturers’ load rangs and original working instrucons).
• Make sure you know how to use this equipment and understand all aspects of its operaon in case of
emergency.
• This equipment weighs more than 25kg. Do not li or manhandle without machine assistance.
• Do not operate this equipment near overhead power lines.
• Take care in conned spaces, near ceilings or similar hazards. This equipment was designed for vercal
liing. Do not drag, or swing.
• Before operang this equipment, check that you have enough space for you to work safely and make
sure that the working area is clear of hazards, obstrucons and personnel.
• Before lowering equipment make sure that the landing zone is clear and capable of accepng the size
and weight of the load.
• Crush Risk. Keep hands and feet clear of the equipment at all mes to avoid injury.
• Do not exceed the maximum Working Load Limit (WLL) shown on the serial plate. Ensure that the WLL
on the individual li points is not exceeded.
Personnel
• All personnel must wear relevant personal protective equipment.
• Do not wear loose clothing or jewellery and tie back long hair to avoid becoming tangled or trapped in
this equipment. You must make everyone in the work area aware of what you are doing.
• All personnel involved in the lifting operation must be competent to do so and must have been briefed
in conjunction with this User Guide available from Conquip Engineering Group, the manufacturer.
Equipment Maintenance & Cleaning
• It is mandatory that the equipment is thoroughly examined regularly, by a qualied engineer, to ensure
compliance with relevant regulaon/s. (Conquip recommend to carry out thorough examinaon every
six months).
• This product may incorporate various loose and detachable items of liing gear. Refer to the separate
requirements for the safe use of those items.
• When not being used, store the unit in a clean, upright condion and in a safe place where it will be
protected from thieves and unauthorised users.
• This equipment must be inspected by the responsible person before each use and then regularly, as
determined by your risk assessment or working pracce. If you have any concerns about condion or
suitability do not use.
Original Working Instructions
Safety Instructions
Basic Safety
A site-specic Risk Assessment, and li plan where applicable, must be completed by the responsible person
before using this equipment to control risks, produce a safe system of work and ensure safety for you, your
colleagues and others. Your risk assessment will determine the correct Personal Protecve Equipment (PPE)
for the task you are doing. You must use it. Conquip recommends that you should wear:
• Suitable clothing
• Gloves
• Hard hat
• Protecve footwear (steel toecaps)
• Safety glasses
Important Safety Notes
• Read these instrucons before using this equipment. If there is anything you do not understand
or if you have any concerns do not use this equipment. Contact your supervisor or Conquip
Engineering Group for advice.
• You must check that you have considered all the safety requirements for the task you are doing
and that this equipment is suitable.
• You must protect bystanders and the general public by prevenng access to the working area.
• Do not use this equipment if you are red, unwell or under the inuence of alcohol or drugs. If
you are taking any medicine or undergoing treatment you should inform your supervisor.

23
User Guide - Powerbrush
Disclaimer
Warranty
The products supplied by Conquip Engineering Group are all guaranteed by a 12 month warranty.
Apart from where excepons apply, Conquip Engineering Group promises to repair or replace any fault which
the Company considers to be due to defecve material or workmanship within 12 months of the date of sale,
at no addional cost.
• Faults arising from unauthorised alteraons (see modicaons secon below for full details).
• Damage caused by abuse, neglect, misuse or falling.
• Damage caused because of failure to follow transportaon, storage, loading, cleaning or
operang instrucons.
• Replacement or repair of components due to fair wear and tear.
• Any consequenal damage or wear arising from the use or ng of addional or non-standard
parts.
Modicaons
If any third-party modicaons or alteraons, involving drilling, welding, cung or distoron of materials in
any form, are to be carried out on the product, Conquip Engineering Group must provide full wrien approval
prior to the work being carried out.
Alteraons, modicaons, addions or repairs must be carried out by Conquip Engineering Group’s
recognised distributors, if they are not carrying out the work themselves.
Conquip Engineering Group operate a connuous improvement policy and therefore reserve the right to alter
technical specicaons and user guide details at any point without noce.
Conquip Engineering Group will not cover or reimburse any transportaon and/or shipment costs to and
from their premises or their recognised agents, or any material and/or labour costs for repair, replacement or
assessment against a warranty claim.
Conquip Engineering Group and/or their directors, employees, insurers or recognised agents will not be held
liable for consequenal damages, losses or expenses relang to the inability to use the product correctly for
its purpose.
EC Declaration of Conformity
In accordance with EN ISO 17050-1:2004
Declaraon: As dened by the Machinery Direcve 2006/42/EC and subsequent amendments
We, CONQUIP ENGINEERING GROUP, herewith declare that the following indicated equipment meets
the fundamental health and safety requirements concerning the EU guide line(s), due to their design and
manufacture.
This declaraon will be rendered null and void if the machine is changed without our approval.
Signed: Dated: 2023
Garry Critchley, Managing Director
Product
Code(s): SA800AN-02100
EC Direcve/
Regulaon:
2006/42/EC,
Provision and Use of Work Equipment Regulaons 1998
Harmonised
Standards: BS EN ISO 12100:2010
General
Descripon/
Designaon:
Powerbrush – SA800AN-02100
WLL: SA800AN-02100 = N/A

Important Notes
• This User Guide is for this Conquip product only.
• Any movements of the product must be thoroughly planned before the work commences to idenfy
potenal hazards and assess risk.
• All personnel involved in liing and transportaon of this product must have read this User Guide and
must be properly briefed.
• You must be competent, alert and medically t when using this equipment. If you have a medical
condion, a mental or physical disability, you must seek advice from a medical professional before using
this equipment.
Talking to us is easy
We’re here to help
Call us on [phone]
Email us at [e-mail]
www.cqegroup.com
Conquip Engineering Group
Waterbrook Estate, Alton, Hampshire, GU34 2UD
Copyright © 2023 Conquip Engineering Group. All Rights Reserved.
Powerbrush User Guide - Issue 6
Important Notes
• This User Guide is for this Conquip product only.
• Any movements of the product must be thoroughly planned before the work commences to idenfy
potenal hazards and assess risk.
• All personnel involved in liing and transportaon of this product must have read this User Guide and
must be properly briefed.
• You must be competent, alert and medically t when using this equipment. If you have a medical
condion, a mental or physical disability, you must seek advice from a medical professional before using
this equipment.