Converteam MVS3007 User manual

PROFIBUS
Fieldbus Coupler MVS3007
ALSPA MV3000e
Publication No. T1694EN Rev. 0004 (06/06)

SAFETY INSTRUCTIONS
Care has been taken with the design of this product to ensure that it is safe.
However, in common with all products of this type, misuse can result in
injury or death. Therefore, it is very important that the instructions in this
manual and on the product are observed during transportation,
commissioning, operation, maintenance and disposal.
This technical manual should be regarded as part of the product. It should
be stored with the product and passed on to any subsequent owner or user.
Local safety laws and regulations must always be observed.
Persons working on the product must be suitably skilled and should have
been trained in that work for these products.
The product is a component designed for incorporation in installations,
apparatus and machines.
The product must not be used as a single item safety system. In
applications where maloperation of the product could cause danger,
additional means must be used to prevent danger to persons.
Product approvals and certifications will be invalidated if the product is
transported, used or stored outside its ratings or if the instructions in this
manual are not observed.
Third party approvals to safety standards UL 508C and CSA C22.2 No 14
are marked on the product.
In the European Union:
•Products within the scope of the Low Voltage Directive,
73/23/EEC as amended are CE marked.
•The product complies with the essential protection requirements
of the EMC directive 89/336/EEC as amended, when installed and
used as described in this manual. The requirements of the EMC
Directive should be established before any installation, apparatus
or machine which incorporates the product is taken into service.
•A machine should not be taken into service until the machine has
been declared in conformity with the provisions of the Machinery
(Safety) Directive, 98/37/EEC.

ALSPA PROFIBUS Field Bus Coupler
(09/06) Technical Manual iii

Overview ALSPA PROFIBUS Field Bus Coupler
iv Technical Manual (09/06
CHANGES FROM PREVIOUS EDITION
Original edition (02/00).
Two types of PROFIBUS module described and menu 74
added. (03/03)
Minor Modifications (07/03)
Minor Modifications following Product Validation (09/04)
©- Converteam UK Ltd - 2006. Converteam, the logo and their
frameworks are trademarks and service trademark applications of
Converteam. The other names mentioned, registered or not, are the
property of their respective companies.

ALSPA PROFIBUS Field Bus Coupler Documentation Structure
(09/06) Technical Manual v
SECTION 6, 7 & 8
COMPREHENSIVE
PARAMETER
DESCRIPTIONS
SECTION 5
COMMISSIONING
PROCEDURE COMMISSIONING
+
OPERATING
SECTIONS 9 & 10
MAINTENANCE
+
DIAGNOSTIC
INFORMATION
THIS PUBLICATION
(T1694)
PROFIBUS
STAGES OF USE
RELATED
PUBLICATIONS
INSTALLATION
SECTION 3
INSTALLATION AND
ELECTRICAL
CONNECTION
SECTION 2
SPECIFICATIONS.
SAFETY STANDARDS.
EMC STANDARDS.
DISPOSAL
INSTRUCTIONS.
SECTION 1
INTRODUCTION. PLANNING
BUYERS GUIDE.
MV3000 GETTING
STARTED MANUAL
T1676 OR T2002 OR
T1693.
MV3000e SOFTWARE
TECHNICAL MANUAL.
MAINTENANCE
AND
DIAGNOSTICS
T1679

Overview ALSPA PROFIBUS Field Bus Coupler
vi Technical Manual (09/06)
OVERVIEW
Section Page
1. Introduction.......................................................................................... 1-1
A brief description of the PROFIBUS board for MV3000e drives.
2. Specifications....................................................................................... 2-1
Provides electrical, mechanical and environmental specifications for
the PROFIBUS board, also safety and EMC standards, and
disposal instructions.
3. Installation.............................................................................................3-1
Describes how to properly install the PROFIBUS board into
MicroCubicle™ drives and DELTA systems. Topics covered include
handling and storage, mechanical and electrical installation. Shows
how to configure the various PCB links and switches.
4. Commissioning.................................................................................... 4-1
Explains how to commission a PROFIBUS board using the drive
parameters described in Section 5.
5. PROFIBUS Protocol..............................................................................5-1
Explains the PROFIBUS protocol.
6. Parameters ............................................................................................6-1
Overview of drive parameters usage.
7. Menu 74 Parameters.............................................................................7-1
Describes in detail the drive parameters used to configure and
control the PROFIBUS board.
8. Menu 75 Parameters.............................................................................8-1
Describes in detail the drive parameters used to configure and
control the PROFIBUS board.
9. Maintenance ..........................................................................................9-1
Describes the maintenance philosophy for the PROFIBUS board.
10. Diagnostics..........................................................................................10-1

ALSPA PROFIBUS Field Bus Coupler Overview
(09/06) Technical Manual vii
Explains how to diagnose faults using on-board LEDs and drive
parameters.
Appendix A. Configuration example for first-time users.
Appendix B. Configuration tables.
Appendix C. Fault Return form.
Appendix D. Configuring the Master.
Glossary
INDEX

Overview ALSPA PROFIBUS Field Bus Coupler
viii Technical Manual (09/06)
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ALSPA PROFIBUS Field Bus Coupler Table of Contents
(09/06) Technical Manual ix
TABLE OF CONTENTS
Section Page
1. Introduction........................................................................................ 1-1
1.1 General Description 1-1
1.2 PROFIBUS Configuration 1-1
1.3 GSD File 1-1
1.4 Associated Publications 1-1
2. Specification ...................................................................................... 2-1
2.1 PROFIBUS Board Specification 2-1
2.1.1 Fieldbus 2-1
2.1.2 PROFIBUS Protocol 2-1
2.1.3 Data Refresh Rate 2-1
2.1.4 MVS3007-4001 board Data Volume 2-1
2.1.5 MVS3007-4002 board Data Volume 2-2
2.1.6 Data Consistency 2-2
2.1.7 Power Supply 2-3
2.1.8 Physical dimensions 2-3
2.1.9 Environment 2-3
2.2 Safety Standards 2-3
2.3 EMC Standards 2-3
2.4 Disposal Instructions 2-4
3. Installation.......................................................................................... 3-1
3.1 PCB Handling Information 3-1
3.1.1 Receipt of Equipment on Site 3-1
3.1.2 Storage 3-1
3.2 Configuration Details for Drive Modules 3-1
3.3 MVS3007-4001 PROFIBUS Board Configuration 3-2
3.3.1 Location of Switches 3-3
3.3.2 Switch Settings 3-4
3.4 MVS3007-4002 PROFIBUS Board Configuration 3-4
3.4.1 Switch Settings 3-5
3.4.2 Location of Switch S2 3-7
3.5 Installation Procedure for ALSPA MV3000e MicroCubicle™ Drives 3-8
3.6 Installation Procedure for ALSPA MV DELTA & MV-LCD Systems 3-12
3.7 Connections 3-14
3.7.1 External Wiring 3-14
3.7.2 PROFIBUS Connectors 3-14
3.7.3 9 Way DIN Connections 3-15
3.7.4 PROFIBUS Cable 3-16
3.7.5 PROFIBUS Earthing 3-16
3.7.6 Bus cable termination 3-17
4. Commissioning.................................................................................. 4-1
4.1 Mechanical Checks 4-1

Table of Contents ALSPA PROFIBUS Field Bus Coupler
x Technical Manual (09/06)
4.2 PROFIBUS Configuration 4-1
5. PROFIBUS-DP Protocol.................................................................... 5-1
5.1 Introduction 5-1
5.2 PROFIBUS Protocol 5-1
5.2.1 Process Data and PROFIDRIVE 5-1
5.2.2 Parameter process data object types 5-1
5.3 Configuring a PROFIBUS-DP Master 5-3
6. Menu Parameters............................................................................... 6-1
6.1 Introduction 6-1
6.2 Parameter Attributes 6-1
6.3 Access Authority 6-2
6.4 List Parameters 6-2
7. Menu 74 Parameters.......................................................................... 7-1
7.1 Introduction 7-1
7.2 PROFIBUS Menu 74 7-1
7.3 Basic Settings Explanation 7-1
7.4 Menu 74 Description 7-2
7.4.1 Expansion bus device P74.00 7-2
7.4.2 Protocol P74.01 7-2
7.4.3 Node Address P74.02 7-2
7.4.4 PPO Type P74.03 7-2
7.4.5 Auto Configure P74.04 7-3
7.4.6 Configure Link P74.05 7-3
7.4.7 Use FBC Data P74.06 7-4
7.4.8 Source Loss Action P74.07 7-4
7.4.9 Freeze/Fallback Action P74.08 7-4
7.4.10 Communications Status P74.09 7-5
7.4.11 Data Errors P74.10 to P74.13 7-5
7.4.12 Reference holders P74.20 to P74.38 7-6
7.4.13 Control Words P74.40 & P74.42 7-8
7.4.14 Received Data Parameters P74.50 to P74.69 7-8
7.4.15 Transmitted Data, P74.70 to P74.89 7-9
7.4.16 FBC 1 Config Menu 74 7-11
7.5 Scale Menu 60 Description 7-14
7.5.1 Scaling Parameter Menu 60 7-15
7.6 Data Spy Parameters P89.00 to P89.10 7-15
8. Menu 75 Parameters.......................................................................... 8-1
8.1 Introduction 8-1
8.2 PROFIBUS Menu 8-1
8.3 Data Update Rate 8-1
8.4 Basic Settings Explanation 8-1
8.5 Menu 75 Description 8-2
8.5.1 Expansion bus device P75.00 8-2
8.5.2 Node Address P75.02 8-2

ALSPA PROFIBUS Field Bus Coupler Table of Contents
(09/06) Technical Manual xi
8.5.3 Protocol P75.03 8-2
8.5.4 Run On Power Up P75.04 8-3
8.5.5 Configure Link P75.05 8-3
8.5.6 Source Loss Action P75.06 8-3
8.5.7 Freeze/Fallback Action P75.07 8-4
8.5.8 Control Words P75.08 & P75.10 8-4
8.5.9 Received Data Parameters P75.22 to P75.27 8-5
8.5.10 References P75.12 to P75.21 8-5
8.5.11 Transmitted Data, P75.30 to P75.35 8-6
8.5.12 Reference Scaling and Masking, P75.28 to P75.29 8-8
8.5.13 Data Spy Parameters P75.36 to P75.41 8-9
8.5.14 Data Errors P75.42 to P75.45 8-9
8.5.15 Communications Status P75.46 8-10
8.6 Fieldbus Configuration Menu 8-11
9. Maintenance....................................................................................... 9-1
10. Diagnostics ...................................................................................... 10-1
10.1 Menu 74 Diagnostics 10-1
10.1.1 Faults 10-1
10.1.2 PROFIBUS Warning Fault Code 10-1
10.1.3 PROFIBUS Trip Fault Code 10-1
10.2 Menu 75 Diagnostics 10-2
10.2.1 Faults 10-2
10.2.2 PROFIBUS Warning Fault Code 10-2
10.2.3 PROFIBUS Trip Fault Code 10-2
10.3 MVS3007-4001 and MVS3007-4002 Fieldbus Coupler Indicator LEDs 10-3
10.4 Spares and Re-order Information 10-3
Appendix A. Configuration Example........................................................1
A.1 Check the PROFIBUS Hardware 1
A.2 Decide what information needs to be transferred. 1
A.3 Configure the PROFIBUS Link 2
A.4 Adding Drive Parameters 2
A.5 Simple Parameters 2
A.6 Reference Parameters 3
A.7 Control Bits 5
A.8 Status Word 6
A.9 Data for Master Device Configuration 7
A.10 Using PROFIBUS Data Spy 7
A.11 Check For Data Errors 8
A.12 Fallback Values 8
A.13 Warning on Loss of PROFIBUS Link 9
Appendix B. Configuration Tables...........................................................1
Appendix C. Fault Return Form................................................................1

Table of Contents ALSPA PROFIBUS Field Bus Coupler
xii Technical Manual (09/06)
Appendix D. Configuring the Master........................................................1
D.1 ALSPA C80-35 PLC using ALSPA P80 1
D.1.1Type 2 PPO packets 1
D.1.2Type 4 PPO packets 1
D.2 Example Disk 1
Glossary
INDEX

ALSPA PROFIBUS Field Bus Coupler 1. Introduction
(09/06) Technical Manual Page 1-1
1. Introduction
1.1 General Description
The ALSPA MV3000e PROFIBUS Fieldbus Coupler may be
retrofitted to the whole range of ALSPA MV3000e drives and allows
the drive to be connected to a PROFIBUS-DP network.
This manual describes the two types of PROFIBUS Fieldbus
Coupler that may be fitted in an ALSPA MV3000e AC drive
-MVS3007-4001 supplied up to December 2002 and
-MVS3007-4002 supplied after December 2002.
1.2 PROFIBUS Configuration
The PROFIBUS board is used as a slave device on a PROFIBUS
link.
The board is parameterised and controlled using the same
parameter interface as the rest of the drive. The board may also be
configured over the drive’s serial links, but it is not possible to
configure the board over the PROFIBUS link itself.
1.3 GSD File
The GSD file is used to provide a profile of the slave device to the
master device on the bus. The files for both ALSPA PROFIBUS
Fieldbus Couplers are provided on a diskette supplied with the
PROFIBUS board.
1.4 Associated Publications
T1676 – ALSPA MV3000e Getting Started Manual
T1679 – ALSPA MV3000e Software Technical Manual
T1689 – ALSPA MV DELTA (Air Cooled) Technical Manual
T1693 – ALSPA MV DELTA (Liquid Cooled) Technical Manual

1. Introduction ALSPA PROFIBUS Field Bus Coupler
Page 1-2 Technical Manual (09/06)
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ALSPA PROFIBUS Field Bus Coupler 2. Specification
(09/06) Technical Manual Page 2-1
2. Specification
2.1 PROFIBUS Board Specification
2.1.1 Fieldbus
Capable of communication rates from 9600 bit/s to 12Mbit/s (1.5M
bits/s for MVS3007-4001 PROFIBUS board).
Automatic Baud rate1selection from the following list:
•9,600 bits/s
•19,200 bits/s
•93,750 bits/s
•187,500 bits/s
•500K bits/s
•1.5M bits/s
•3M bits/s (MVS3007-4002 PROFIBUS board only)
•6M bits/s (MVS3007-4002 PROFIBUS board only)
•12M bits/s (MVS3007-4002 PROFIBUS board only)
2.1.2 PROFIBUS Protocol
Implements the PROFIBUS-DP Fieldbus protocol according to DIN
19245.
2.1.3 Data Refresh Rate
Data is exchanged between the PROFIBUS Fieldbus module and
the drive's parameters every 10ms.
2.1.4 MVS3007-4001 board Data Volume
Cyclic Channel Receive:
•1 control word (16 bit), and
•5 reference demands (16 bit),
or,
•2 control words (16 bit), and
•4 reference demands. (16 bit).
1If at any time the baud rate is changed in the PROFIBUS-DP master then it is
necessary to power cycle the drive for the change to be recognised by this module.

2. Specification ALSPA PROFIBUS Field Bus Coupler
Page 2-2 Technical Manual (09/06)
Cyclic Channel Transmit:
•1 status word (16 bit), and
•5 monitor values (16 bit).
2.1.5 MVS3007-4002 board Data Volume
Cyclic Channel Receive:
•1 control word (16 bit), and
•1, 5 or 9 reference demands (16 bit),
or,
•2 control words (16 bit), and
•0, 4 or 8 reference demands. (16 bit).
Cyclic Channel Transmit:
•1 status word (16 bit), and
•1, 5 or 9 monitor values (16 bit).
2.1.6 Data Consistency
CAUTION
When using the PROFIBUS interface to transfer values that
span more than one 16-bit word (e.g. a 32-bit value) the
interface does not guarantee that all members of the data set
will be sent at the same time. The user must therefore ensure
that the received value is valid.
This is best explained by an example:
The position Feedback is contained in two parameters, P38.02 and
P38.03. If the drive is configured to transmit these parameters to the
PROFIBUS network and the value is changing, the following
sequence of values could be transmitted on consecutive
PROFIBUS transmissions:

ALSPA PROFIBUS Field Bus Coupler 2. Specification
(09/06) Technical Manual Page 2-3
PROFIBUS
Transmissio
n Number
Actual
Value P38.03 P38. 02 Value Received over PROFIBUS
1 00009999 0000 9999 00009999
2 00010000 0001 0000 000000002
3 00010000 0001 0000 00010000
2.1.7 Power Supply
Power is supplied by an internal 5V supply, with a nominal current
consumption of 315mA
2.1.8 Physical dimensions
The PROFIBUS PCB measures 160mm by 100mm and weighs
approximately 165g
2.1.9 Environment
Storage - Altitude (max.) 3000 m
Temperature range -25°C to +55°C
Relative Humidity 5% to 95% non-condensing
Transport -Altitude (max.) 3000 m
Relative Humidity ≤95% non-condensing
Vibration, drop IEC 60721-3-2 Class 2M1
Operating - Altitude (max.) 3000 m
Temperature range 0°C to +50°C
Relative Humidity 5% - 95% non-condensing
Vibration IEC 60721-3-3 Class 3M1 & EN50178
2.2 Safety Standards
pr EN50178 Electronic equipment for use in power installations.
2.3 EMC Standards
EN61800-3 / IEC61800-3.
2I.e. the value of P38.03 from transmission 1 and P38.02 from transmission 2.

2. Specification ALSPA PROFIBUS Field Bus Coupler
Page 2-4 Technical Manual (09/06)
2.4 Disposal Instructions
This equipment or any part of the equipment should be disposed of
in accordance with the laws of the country of use.

ALSPA PROFIBUS Field Bus Coupler 3. Installation
(09/06) Technical Manual Page 3-1
3. Installation
3.1 PCB Handling Information
An earthed anti-static wristband must be worn when handling the
PROFIBUS board.
3.1.1 Receipt of Equipment on Site
Where the PROFIBUS board is shipped separate to the general
drive assembly, the equipment should be carefully unpacked and
inspected for any signs of damage. Check the complete
consignment against the packing slip for any loss in transit. If any
damage or loss has occurred, contact your local supplier
immediately giving the following details:
- A list of damaged or missing items.
- A description of the damage.
- The order number or packing slip details.
3.1.2 Storage
If the equipment delivered to site is not to be installed immediately:
- Re-pack it in its original packing material.
- Store it in a clean dry atmosphere, preferably at room
temperature. See section 2.1.9.
3.2 Configuration Details for Drive Modules
There are two types of PROFIBUS board. The MVS3007-4001
board is identifiable by the daughter board mounted on pillars and
the presence of the 8 way Dual in Line (DiL) switch, S3. See Figure
3-1 MVS3007-4001 PROFIBUS Board and Figure 3-2 MVS3007-
4001 PROFIBUS Layout. The MVS3007-4002 board has neither
the daughter board nor switch S3 fitted.
When fitted in a drive, the MVS3007-4001 and MVS3007-4002
PROFIBUS boards are differentiated by the position of the 9 pin D
connector. The connector is in the middle of the MVS3007-4001
board, whereas on the MVS3007-4002 board the connector is close
to the LED indicators.

3. Installation ALSPA PROFIBUS Field Bus Coupler
Page 3-2 Technical Manual (09/06)
It is important that the switches and links on the PROFIBUS board
be set before installation into the drive, as changing these will
require removal of the module.
3.3 MVS3007-4001 PROFIBUS Board Configuration
The switch settings and link connections that may be configured are
shown in Tables 1 and 2. The default settings and connections are
recommended for MV3000e applications and are indicated by
asterisks *.
Figure 3-1 MVS3007-4001 PROFIBUS Board