COOKLINE CF-40E-208-1 User manual

USRESTAURANT® RESERVES THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT NOTICE
USER MANUAL
ELECTRIC FLOOR FRYER
MODEL: CF-40E-208-1, CF-40E-208-3,
CF-40E-240-1, CF-40E-240-3
USR Brands, Inc.
Phone: [phone] | www.usrestaurant.com | [email protected]

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Read these instructions before using and keep them available at all times!
Contents
1. General information ................................................................................................1
1.1 Information about the instruction manual............................................................1
1.2 Key tosymbols....................................................................................................1
2.Safety ........................................................................................................................2
2.1 Generalinformation.............................................................................................2
2.2 Safety instructions for use of the device..............................................................2
2.3 Intended use.......................................................................................................2
3. Transport, packaging and storage.........................................................................3
3.1 Deliverycheck.....................................................................................................3
3.2 Packaging...........................................................................................................3
3.3Storage................................................................................................................4
3.4 Scope ofdelivery.................................................................................................4
4. Technical data .........................................................................................................4
4.1 Technical specification ........................................................................................4
4.2 Parts diagram ................................................................................................5
5. Installation and operation.......................................................................................8
5.1 Safety instructions...............................................................................................8
5.2 Installation andconnection..................................................................................8
5.3 Operation ............................................................................................................10
6. Cleaning and maintenance.....................................................................................12
6.1 Safetyadvice.......................................................................................................12
6.2Cleaning..............................................................................................................12
6.3 Safety instructions for maintenance....................................................................13
7. Possible Malfunctions.......................................................................................13
8. Waste disposal........................................................................................................14
9. Instruction to change 3 phases to 1 phase:..........................................................15

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1. General information
1.1 Information about the instruction manual
This instruction manual contains information about the installation, operation and
maintenance of the device and should be consulted as an important source of
information and reference guide.
Awareness of the safety instructions and instructions for use in this manual will ensure
the safe and correct use of the device. In addition to the information given here, you should
comply with any local Health and safety Controls and generally applicable safety
regulations.
The instruction manual forms part of the product and should be kept near the device and
easily accessible for anyone carrying out the installation, servicing, maintenance or
cleaning.
1.2 Key to symbols
In this manual, symbols are used to highlight important safety
instructions and any advice relating to the device. The instructions
should be followed very carefully to avoid any risk of accident,
personal injury or material damage.
WARNING!
This symbol highlights hazards, which could lead to injury. Please follow the
instructions very carefully and proceed with particular attention
in these cases.
WARNING! Electrical hazard!
This symbol draws attention to potential electrical hazards. If you do not follow the
safety instructions, you may risk injury or death.
CAUTION!
This symbol highlights instructions, which should be followed to
avoid any risk of damage, malfunctioning and/or breakdown of the device.
NOTE! This symbol highlights tips and information, which have to be
followed for an efficient and trouble-free operation of the device.
WARNING! Hot surface! This symbol is a warning that the device surface
is hot when in use. Ignoring this warning may result in burns!

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2. Safety
This section provides an overview of all important safety aspects.
In addition every chapter provides precise safety advice for the prevention of dangers
which are highlighted by the use of the above mentioned symbols. Furthermore, attention
should be paid to all pictograms, markers and labels on the
device, which must be kept in a permanent state of legibility. By following all the important
safety advice you gain an optimal protection against all hazards as well as the assurance
of a safe and trouble-free operation.
2.1 General information
This device is designed in accordance with the presently applicable technological
standards. However, the device can pose a danger if handled improperly and
inappropriately.
Knowing the contents of the instruction manual as well as avoiding mistakes and thus
operating this device safely and in a fault-free manner is very essential to protect
yourselves from the hazards.
To prevent hazards and to ensure optimum efficiency, no modifications or alterations to
the device that are not explicitly approved by the manufacturer may be undertaken. This
device may only be operated in technically proper and safe condition.
2.2 Safety instructions for use of the device
If the device is used commercially, the user is obliged to ensure that the said industrial
safety measures concur with the state of the rules and regulations applicable at the time in
question for the entire period of use of the device and to comply with the new
specifications.
The industrial safety laws applicable at the place of installation of the device and the
regional territorial provisions must be complied with. Besides the industrial safety
instructions in the instruction manual, the general safety and accident prevention
regulations as well as environment protection regulations applicable for area of application
of the device must be followed and complied with.
CAUTION!
oPlease keep these instructions and give them to future owners of the device.
oAll people using the device should follow the instructions and tipscontained in these
instructions.
oOnly use the device indoors.
2.3 Intended use
Safe operation is only guaranteed when using the device for its intended purpose.
Any technical interventions, as well as assembly and maintenance are to be made by a
qualified customer service only. The deep fat fryer is designed for the frying of
appropriate foods only. You may not use the deep fat fryer for the following:

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-Heating of foods and liquids (fluids).
CAUTION!
Any use going beyond the intended purpose and/or any different use of the device
is forbidden and is not considered as conventional. Any claims against the
manufacturer or his authorized representative as a consequence of experiencing
damages resulting from unconventional use are impossible. The operator is liable
for all damages resulting from inappropriate use.
NOTICE
This equipment must be installed in accordance with the appropriate
national and local codes of
the country and/or region in which the appliance is installed.
Improper installation, adjustment, maintenance or service,and
unauthorized alterations or modifications can cause property damage,
injury, or death. Read the installation, operating and service instructions
thoroughly before installing or servicing this equipment
WARNING
NEVER set a complete block of solid shortening on top of heating
elements. To do so will damage the elements and increase the potential for
flash-point shortening temperatures and might cause fire.
3. Transport, packaging and storage
3.1 Delivery check
Please check the delivery upon completeness and transport damage immediately after
receipt. In case of visible damage do not accept or accept the delivery with reserfrypotion
only.
Note the extent of damage on the carrier’s bill of delivery. Trigger off the complaint. Hidden
damages should be reclaimed immediately after notice, as claims for damages can only be
asserted within the effective period for complaints.
3.2 Packaging
Please do not throw away the covering carton of your device as it might be useful for
storage purposes, when moving or, in case of damages, when the device must be sent
back to a repair center. The outer and inner packing material should be removed
completely from the device before installation.
NOTE! If you liked to dispose the packing, consider the regulations

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applicable in your country. Supply re-usable packing materials to the recycling.
3.3 Storage
Keep the package closed until installation and under consideration of the outside indicated
positioning-and storage markings. Packages should be stored under consideration of the
following:
3.4 Scope of delivery
The scope of delivery includes the following parts and assembly units:
Baskets*2
Mesh support*1
Drain extension*1
Leg*4
Please inspect the device upon completeness. In case any part is missing please
contact our customer service centre immediately.
4. Technical data
4.1 Technical specification
Model
Power
Voltage
Phase
Amps
CF-40E-240-1
14kw
240V
1
59
CF-40E-240-3
14kw
240V
3
34
CF-40E-208-1
12kw
208V
1
58
CF-40E-208-3
12kw
208V
3
34

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4.2 Parts diagram

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S/N
Description
Spec
Part Code
Uni
t
QT
Y
1
Rear coaming assy
SS430 1.0mm
1
2
Basket hanger
SS430 1.5mm
1
3
Top basket hanging rod
Nickel coating
70201107219
L
1
4
Bottom basket hanging
rod
Nickel coating
70201107228
L
1
5
Frame assy
1
6
Front decoration plate
SS430 1.0mm
1
7
Working indicator
ADP-24 230V
YELLOW
70101301628
L
1
8
Power switch
SR-13
70100800682
1
9
Oil drain extension pipe
1" Aluminized pipe
70202018273
1
10
Door assy
1
11
Door magnet
70201900019
1
12
Door column
φ14.3*12
70200202737
1
13
Adjustable leg
SS 6"
70200900019
4
14
Temperature limiter
230℃
70100300964
1
15
Electromagnetic contactor
40A
70100901264
L
1
16
Dial plate
1
17
Control knob
70101100273
1
18
Thermostat
190℃
70100301519
1
19
Thermostat mounting
plate
1
20
Electrical box
1

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21
Fuse holder
70101301719L
1
22
Fuse
10A
70101301728L
2
23
six-terminal block
60A
70100702864L
1
24
four-terminal block
100A
70100702873L
1
25
Power cord bracket
￠PG36
70100700773
1
26
Connector
S-FZS26-26
70202015882
4
27
Power cord sheath
SB-16
70100701855
1
28
Electrical box cover plate
1
29
Drain valve
1"
70200500746
1
30
Oil tank assy
SS439 1.5mm
1
31
Heater supporting plate
2
32
Heater connecting plate B
245*16*2mm
1
33a
Heating element
240V/14KW
70100410473L
1
33b
Heating element
208V/12KW
70100410737L
1
34
Heater connecting plate A
128*16*2mm
1
35
Heater fixation plate
4
36
Hi-limit sensor fixation
plate
1
37
Temp. sensor fixation
plate
1
38
Basket mesh
311*342mm iron
nickel
coating
70201107200L
1
39
Basket
Q235 Nickel coating,
green handle
70201105228
2

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5. Installation and operation
WARNING! Risk of electric shock!
All wiring connections for this appliance must be made in accordance with the
wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s)
affixed to the inside of the appliance door when installing or servicing this
equipment.
Never allow the power cable to come into contact with heat sources or sharp edges. The
power cable should not hang over the side of the working surface. Ensure that no one can
step on or trip over the cable.
The power cable must not be folded, bent or tangled, and must always remain fully
unrolled.
Never place the device or other objects on the power cable.
Do not lay the cable over carpets or heat insulations. Do not cover the cable. Keep away
the cable from operating range and do not dunk it into water.
Do not use the device in case it does not function properly, has been damaged or dropped.
Do not use any accessory or spare parts that have not been recommended by the
manufacturer. These can be dangerous for the user or lead to damages of the device or
personal injury, and further, the warranty expires.
Do not move or tilt the device when in operation.
During operation of the unit your hands, the ON/OFF switch must be dry.
Do not leave the unit unattended during operation since there might occur malfunctions
which could result in overheating of the oil (fat). In case of high temperatures oil (fat) might
ignite.
You may not use moisten frying goods. Always remove the extra ice from deep frozen
goods first. Even the smallest water drops may cause oil splashes or lead to explosions
during frying.
NOTE! Overly wet foodstuffs or too large a quantity of food causes
excessive foaming of oil during frying.
Do not leave any frying goods in the basket hanging over the container with the hot oil.
The fryer may not be moved or repositioned as long as the oil is hot. The oil must cool
down first. Risk of injury! Hot oil splashes and fat explosions respectively may cause
burns at hands and face!

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5.2 Installation and connection
CAUTION! The device MUST be installed by a qualified specialist only.
Discard the complete packing material after unpacking the device.
Place the device on top of a solid, even, safe and stable surface that tolerates the weight.
Not at any time you should place the device on top of an inflammable surface (such as:
table cloth, carpet, etc.).
You must not position the device near open fireplaces, electric ovens/arc furnaces,
furnaces/electric heaters or other heat sources.
Avoid installation spots with close contact to water.
Remove the lid, basket, handle and other accessories from the device.
Do not allow grease to accumulate or harden on the frame or body of the fryer. Clean the
fryer inside and out with a solution of detergent and hot water daily. Dry the unit
thoroughly!
WARNING! Hazard via electrical current!
The device can cause injuries due to improper installation! Before installation the
local power grid specification should be compared with that of the device (see type
label).
Connect the device only in case of compliance!
Take note of the security advice!

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5.3 Operation
CAUTION! The operation of the device may only be carried
out by personnel that have been instructed in operation of the device and the
special hazards of frying.
There is an orange heating indicator light on the front panel. The heating indicator
would cycle on and off to keep the set temperature. The on/off switch controls the
power supply.
Ensure that the device is switched off (Temperature control toggle is in position “0“).
There may be no oil at all in the oil container before filling it with oil. The oil container must
be clean and dry.
The oil drainage valve must be closed.
Carefully fill the oil frypot with oil up to the required level (between „MIN“-and
„MAX“-marking in the container). Markings are at the back part of the frypot.
CAUTION! Do not use the device without having frying oil in the oil container.
Make sure the oil level is always between „MIN“-and „MAX“-marking of the oil
container.
WARNING!
Danger of fire! When the oil level goes below the minimum marked MIN, there is an
increased risk of oil catching fire. Danger of burns! When the oil level is above the
maximum marked MAX, hot oil may spill out.
CAUTION!
Use liquid fat for frying only. Solid frying fat (block or brick grease) should be
removed preliminary!
WARNING!
Danger of burns! Do not use stale oil for frying, as a lower combustion
temperature may cause the oil to foam and ignite easily. It also emits more smoke
and odor.
Change frying oil regularly. Stale oil, after cooling, should be carefully poured into a
container and disposed of in accordance with environmental regulations. Connect the drain
extension to the drain valve. Put an empty container underneath the drain extension pipe.

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To drain oil from the frypot, grasp the drain valve handle on the drainage valve and rotate
the handle.
Switch the device on by means of the ON/OFF switch. The green power control lamp
flashes up.
Set the temperature control clockwise to the desired temperature 120°F (49°C) and 374°F
(190°C).
The orange heating control lamp flashes up during the heating process and extinguishes
after the adjusted temperature has been reached. The fryer is equipped with a thermostat
for temperature regulation. Once the temperature in the oil container decreases the device
initiates the heating process and the orange heating control lamp flashes up.
WARNING! Danger of burn! During the work, chips and oil in the oil
container become very hot and there is a danger of catching fire.
Rotate the thermostat back to starting position and turn off the main on/off switch
as soon as the deep-frying process is finished and the device is not being used.
• For best results you should wait until the desired temperature has been reached before
placing the frying goods in the fryer.
Slowly dip the basket into the oil. After frying is finished, carefully lift the basket, hang it on
the basket hanger and leave the basket to drip.
WARNING! Risk of injury! There is optional fryer frypot lid. The

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standard product does not ship with lid. The fryer may not be operated with the
lid (cover)! The cover may be used for reasons of dust protection or when keeping
warm foods only. In order to avoid dangerous fat splashes caused by water dripping
from the cover you ought to make sure it is dry before setting it on top.
• In case you accidentally engaged the fryer without having frying oil in the oil container or
without having inserted the minimum amount of oil, the device automatically shuts
down at a temperature of 446°F (230 °C) in order to protect itself from overheating.
Whenever this occurs, switch off the device, shut off the main power supply and let the
device cool down.
After the device has been switched off by the heat protection switch, it can only be
restarted by pressing the RESET-button in the bottom cabinet. RESET-button For
this purpose, cool the unit to below 338°F (170 °C) , then unscrew the plastic
shield by turning the RESET button counter clockwise, press the red plastic pin and
again turn the plastic shield clockwise.
Now you may turn on the power supply and engage the device to proceed as normal.
6. Cleaning and maintenance
6.1 Safety advice
Before beginning with repair or cleaning works make sure the device has been
disconnected from power supply and has cooled down.
Do not use any acid agents and make sure no water ingresses the device.
To protect yourself from electric shock, never immerse the device, its cables in water or
other liquids.
CAUTION!
The device is not suited for direct washing via water jets. Therefore, you must not
use any kind of pressure water jet for cleaning the device!
6.2 Cleaning
The device should be cleaned regularly.
Clean the frypot at least once each week by filling it to just below the upper oil
level mark with water. Add one cup of detergent and boil the water. Allow the
solution to simmer for 10-15 minutes, then drain and rinse the frypot with clean
water twice. Add ¼ cup of white vinegar to the last rinse to neutralize any
alkalinity remaining from the detergent. Wipe the frypot surfaces with a dry towel
before refilling with cooking oil. If the fryer is not to be used immediately after
cleaning, it is suggested that the inside of the frypot be wiped down with a light
coat of cooking oil to prevent rust.
CAUTION!
The switching unit (control panel) must not be washed wet or immersed in water.
Moisture must not get inside the unit. Prior to using, dry all elements of the unit
thoroughly!

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Control panel, surface of the device and power cord should only be wiped off with a soft
cloth and a mild cleaning agent. You must not let water enter the switching unit. This may
lead to dangerous creeping current and malfunctions of the device.
Do not use any aggressive cleaning agents or abrasive materials as these could damage
the fryer. Clean the device with a mild cleaning liquid. Heavily stained parts should be left
for soaking.
All parts must be dried thoroughly. Reassemble the parts of device.
Store the device in a dry place when not using for longer periods. Keep it away from acid
steams and gases.
-30
6.3 Safety instructions for maintenance
Inspect the power cable regularly for damage. Never use the device if the cable is
damaged. If the power cable is damaged, have an authorized service center or qualified
electrician replace it.
In case of damage or malfunction, please contact our customer service centre.
Only a qualified technician and using original spare parts and accessories should carry out
repairs and maintenance of the device. Do not attempt to repair the device yourself.
7. Possible Malfunctions
Problem
Cause
Removal
Unit is connected to a
power source, green
• Blown fuse
• Switching unit is improperly
installed
• Remove plug and insert
properly
• Check fuses, connect
unit to another socket
The above mentioned trouble cases are just exemplary and to give you orientation.
Should these or similar troubles occur, please switch off the device and stop use
immediately. Contact qualified technicians or the manufacturer for inspection and
repair.
Problem
Cause
Removal
Unit is connected to a
power source, green
control light does not
come on, unit does not
heat up.
• Blown fuse
• Switching unit is improperly
installed
• Overheating protection has
turned off
• Damaged temperature
control (overheating security)
• Remove plug and insert
properly
• Check fuses, connect
unit to another socket
• Check the location of the
switching unit
• Press RESET on the
switching unit
The orange heating
• Interrupted contact with
• Contact sales agent
control light comes on,
the heating element
the temperature does
• Damaged heating element
• Contact sales agent
not increase.

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On/off power switch
light
• Set temperature has been
• Check functioning at
comes on but the
reached
different temperature
orange heating control
• Damaged temperature
• Contact sales agent
light does not come on
control
in spite of desired
temperature being
reached.
Problem
Cause
Removal
Heating element ceases
functioning after some
time
• Overheating control has
activated
• Press RESET on the
switching unit
8. Waste disposal
Discarding old devices
At the end of its service life the discarded device has to be disposed in accordance with
the national regulations. It is advisable to contact a company which is specialized in
waste disposal, or just contact the local disposal service in your community.
WARNING!
To exclude any abuse and the dangers involved make the waste device unfit for use
before disposal. For that purpose disconnect device from mains supply and remove
mains connection cable from the device.
NOTE!
For the disposal of the device please consider and act according to the national and
local rules and regulations.
Stale oil
Please remove used frying oil in accordance with all applicable environmental
protection regulations.

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9. Instruction to change 3 phases to 1 phase:
Below clarify circuit change only.
1. Please refer to below photos of 3 phases and 1 phase separately.

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2. Step 1:
Change power cord.
Change live line L1, L2, L3 of 3 phases to L, N of 1 phase.
Add two short lines to parallel L line and N line seperately.
Green line still connects earth terminal.
3. Step 2:
Connect two porcelain terminals.
Change 6 lines between two porcelain terminals.
4. Step 3:
Connect heating elements to porcelain terminal.
Connect one wire of heating element to top three terminals. Totally three wires of
threeheating elements to top three terminals.
Connect the other side wire of heating element to bottom three terminals. Totally
three

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wires of three heating elements to bottom three terminals too.
5. Step 4:
Change wire to fuse.
Change the wire from top 2nd terminal to top 4th terminal.
After connect line, please place Hi-Pot test and function test.