Cora Bike Rack CBL1-LD Guide

Cora - Single Door Bike Locker - Light Duty
Locker Installation & Assembly Instructions
Cora Bike Rack - Single Bike Locker Light Duty (CBL1-LD)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 Rev 2.00 Feb 2020 ©
M10 Anchor Bolts
(X4)
Adjustable levelling foot
(x4 per base frame, may
already be installed in
base frame)
Locker side panels
(x2 for left side,
x2 for right side)
Locker door frame
assembly
(x1 per locker)
Locker base frame
(x1 per locker, may
or may not have
levelling feet
installed)
Components for Single Bike Locker used in assembly
Locker rear panel
frame assembly
(x1 per locker)
M10 Shear nuts
(X4)
M5x35 Pan head
fasteners
(x35)
M5x35 CSK
head fasteners
(x3)
M5x12 pan head
fasteners
(x4)
Locker Roof
(X1 per locker)
Three point
locking mechanism
assembly and
plastic mounts
Helmet/ bag
hook
(x1)
Wheel track
(x1)

°
Locker Installation & Assembly Instructions
1. Access and clearance around mounted lockers
min. 2000mm aisle width
Min. door
opening 90
1850mm Locker width
2. Assemble base frame
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 Rev 2.00 Feb 2020 ©
• Base frame should have one (x1) adjustable levelling foot per corner. Base frame may come with these
already installed
• If base frame does not have adjustable levelling feet installed, screw in one foot per corner of frame.
Feet to be screwed in from bottom of frame
3. Level base frame on ground at install location
• Try to use an install location where ground is already as flat and as unobstructed as possible (areas
without bumps, dips, raised sections from roots or ground features).
• Ground type should be solid eg.: concrete, asphalt, bitumen etc.
• Level base frame by raising/ lowering corners by screwing adjustable feet in and out.
• Feet have a limited range of travel and may not accommodate all surfaces, levels or gradients
• Use spirit-level placed on top of frame, to assist in getting frame as level as possible.
NOTE: Ensure all feet contact with ground firmly after levelling, frame cannot rock or lean at any corner,
or when fastened with anchor bolts, frame will be warped and not level and will effect assembly of locker.
Cora Bike Rack - Single Bike Locker Light Duty (CBL1-LD)
Access dimensions around lockers
• Before mounting locker, find a suitable place that will allow for minimum spacing dimensions
• Ensure min distance of 2000mm is provided on door side of lockers to provide correct aisle space and
access for bike
• Ensure minimum spacing from walls, lockers or obstructions to allow for minimum access
• In multiple locker instal, lockers may be mounted side by side with no gap
*See product specification
sheets for alternate mounting options.
Can be found at cora.com.au

Locker Installation & Assembly Instructions
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 Rev 2.00 Feb 2020 ©
4. Position adjustable foot inside frame before fixing to ground
• Option 1: Leave base frame in place and drill holes for anchor bolts directly trough hole in adjustable
levelling feet.
• Option 2: Use holes in adjustable levelling feet to mark location of holes for anchor bolts. Mark holes while
base frame is in correct position. Move frame away and drill holes
• Drill or core a hole using a 13mm diameter drill bit to 120mm min. depth
6. Install Anchor bolts, fix base frame to ground
• Locate frame in position with holes in adjustable feet, over drilled holes in ground, knock anchor bolts (x4
one for each corner of frame) into ground through holes in adjustable feet.
• Check level of frame.
• Tighten anchor bolts with standard supplied nut
• After anchor bolt nut is tightened fully, install supplied shear nuts (x4 one per anchor bolt) onto top of
thread
• Tighten shear nuts until head snaps off
After Anchor bolt install
5. Drill holes in ground for location of anchor bolts
• After base frame has been levelled by adjusting corner feet, ensure foots final position is located inside
structure of base frame
• Hole in adjustable foot, is to be used for anchor bolt fixing of frame to ground and cannot be located
outside of frame (for security anchor bolts to be inside locker frame structure when installed).
inside
frame
outside
frame
anchor bolt
mounting hole
Cora Bike Rack - Single Bike Locker Light Duty (CBL1-LD)

Locker Installation & Assembly Instructions
7. Attach door assembly to base frame
9. Attach side panels to base frame and end frames
8. Attach rear wall assembly to base frame
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 Rev 2.00 Feb 2020 ©
Cora Bike Rack - Single Bike Locker Light Duty (CBL1-LD)
• Open door for easier access to screw panels on (fasteners are all internal to locker).
• Screw x2 side panels (one for each side of locker) using M5x35 pan head screws.
• Screw through bottom frame of side panels to base frame and through end frame
of side panels to both door and rear panel assembly frames.
• Screw rear panel assembly to base frame using two (x2 )M5 x 35
pan head screws.
• Rest panel assembly on top of base frame (at end that the rear
panel will be located)
• Rear panel assembly is fixed to one end of base frame, by using
the two screws at bottom of panel frame, to secure panel
assembly to outside of tabs at end of base frame
• Panel frame assembly should be a supplied pre-assembled and
include rear panel frame, rear panel and wheel hook mount
• Screw door assembly to base frame using two (x2 )M5 x 35
pan head screws.
• Rest door assembly on top of base frame (at end that the door
assembly will be located)
• Door assembly is fixed to one end of base frame, by using
the two screws at bottom of panel frame, to secure panel
assembly to outside of tabs at end of base frame
• Door assembly should be a supplied pre-assembled and
include door frame, door, hinge, handle and exterior locking parts
Screw point location to
fix door assembly to base
frame

Locker Installation & Assembly Instructions
10. Attach roof to locker
11. Install 3 point locking mechanism
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 Rev 2.00 Feb 2020 ©
Cora Bike Rack - Single Bike Locker Light Duty (CBL1-LD)
• Install 3-point locking mechanism to rear of door
• Mechanism is installed over threaded shaft of handle and secured by tightening supplied nut
• Position of main lock paw should be tuned so not to clash with door, but close door tightly.
• Two (x2) rod guides should also be screwed to inside face of each door
• Ensure rod guides are positioned to allow lock rods to travel freely without hitting inside or edges of door
• Open door for easier access to screw roof on
(fasteners are all internal to locker)
• Screw roof to locker using;
Door to roof - three (x3) M5x35 CSK head fasteners
Side to roof - eight (x8) M5x35 pan head screws
(4 per side)
Rear panel to roof - three (x3) M5x35 pan head screws
• Roof is fixed via screwing from inside of locker,
through frames of side panel, door and rear panel into
roof frame

Locker Installation & Assembly Instructions
12. Attach helmet/ bag hook (if supplied)
13.Install wheel track
Installation of the Cora Single door locker is complete
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 Rev 2.00 Feb 2020 ©
[e-mail]
www.cora.com.au
PH 1800 249 878
Cora Bike Rack - Single Bike Locker Light Duty (CBL1-LD)
• Screw wheel track to base
of locker using four (x4)
M5x12 Pan Head screws. Two
screws at each end of the
wheel track into inside face of
the base frame