Core Health & Fitness Schwinn Z Bike User manual

OWNER'S
MANUAL
CORE HEALTH & FITNESS
Z/X BIKES
CONTACT SUPPORT NOW

Page 1
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS................................................................................................................2
IMPORTANT LABEL LOCATIONS ........................................................................................................................4
FORK DECALS ................................................................... 7
PRODUCT SPECIFICATIONS ........................................................................................................................8
OPERATIONS ................................................................. 10
TRANSPORT/STORAGE ................................................................. 13
ASSEMBLY ......................................................................................................................14
REQUIRED TOOLS ................................................................. 14
ASSEMBLY PARTS ................................................................. 15
PROCEDURE ................................................................. 16
FIRST TIME SETUP ......................................................................................................................28
Z CONSOLE ......................................................................................................................29
CONSOLE FEATURES ................................................................. 29
DATALINK PAIRING ................................................................. 32
BEFORE EACH RIDE ................................................................. 33
MAINTENANCE MODE ................................................................. 35
CONSOLE PROCEDURES ................................................................. 36
TROUBLESHOOTING ................................................................. 38
MAINTENANCE ......................................................................................................................39
TOOLS ................................................................. 39
ADJUSTING THE HANDLEBAR TENSION................................................... 42
SUPPORT & SERVICE ......................................................................................................................43
SUSTAINABILITY
COMMUNITY
Creating positive impact through thoughtful action.
In order to reduce our packaging's negative influence on marine life and
waterways, we have replaced expanded polystyrene (EPS) with 100%
recycled corrugate, which can be recycled again to also use less raw
material. Look for ways to reduce your disposal fees and environmental
impact with recycling!

Page 2
Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL
installation instructions. The Owner’s Manual describes equipment operation and instructs
members on how to use correctly and safely.
Read all warnings posted on the machine.
Health related injuries may result from incorrect or excessive use of exercise equipment.
Core Health & Fitness strongly recommends you to encourage your members to discuss their
health program or fitness regimen with a health care professional, especially if you or they
have not exercised for several years, are over 35, or have known health conditions.
WARNING!
WARNING: to reduce the risk of serious injury to
persons using this equipment, read and follow all of
these warnings:
24 in (0.6 m)
Fig. 1 Required Clearance
1. Assemble and operate the machine on a solid
level surface. Position the machine with a
minimum of 23.6 inches (0.6 meters) of clearance
on at least one side and 23.6 inches (0.6 meters)
either behind or in front of the exercise bicycle.
Leave a minimum of 19.7 inches (0.5 meters)
between two adjacent units. These dimensions
are the recommended minimum distances.
The actual area for access and passage shall be
the responsibility of the facility and should take
into account this training envelope, Americans
with Disabilities Act Accessibility Guidelines
(ADAAG) requirements and any required local
codes or regulations (www.access-board.gov/
ada).
2. This equipment is designed for use in a
commercial gymnasium or health club. To ensure
the proper use of the equipment in a safe manner,
all users of the equipment should read this
manual before using the machine. This machine
should be made a part of your club training
program in order that the equipment is used by
your members in a safe manner as intended. In
addition to instructing the club members in the
proper use of the equipment, the club member
should obtain a complete physical examination
form their health care provider before beginning
any exercise program.
3. The safety and integrity of this machine can only
be maintained when the equipment is regularly
examined for damage and wear and repaired.
It is the sole responsibility of the owner of this
equipment to ensure that regular maintenance
is performed. Worn or damaged parts must be
replaced immediately or the equipment removed
from service until the repair is made.
4. Do not exceed the maximum allowable user
weight limit of:
• 300 lbs. (136 kg.)
5. It is the purchaser’s sole responsibility to properly
instruct its end users and supervising personnel
as to the proper operating procedures of all
Schwinn equipment.
6. Care should be used when mounting or
dismounting the equipment. Before mounting or
dismounting, move the pedal on the mounting or
dismounting side to its lowest position and bring
the machine to a complete stop.
IMPORTANT SAFETY INSTRUCTIONS

Page 3
7. Keep the top surface of the pedals clean and dry.
8. This unit is not equipped with a free-wheel. Pedal
speed should be reduced in a controlled manner.
9. When adjusting any seat, slider, pop-pin or any
other type of adjuster, make certain that the
adjusting pin is fully engaged in the hole to avoid
injury. If any of the adjustment devices are left
projecting, they could interfere with the user’s
movement.
10. This machine is not intended to be used by
children. It is not intended to be used by persons
with reduced physical, sensory, or mental
capabilities or lack of experience and knowledge,
unless given instruction and under the personal
supervision concerning use of the machine by a
person responsible for their safety. Do not leave
children unsupervised around the machine.
11. Wear proper exercise clothing and athletic shoes
during a workout. Avoid wearing loose clothing.
Tie back long hair and keep towels away from
the moving parts. Face forward at all times and
never attempt to turn around while the machine is
moving.
12. Obtain a medical exam before beginning any
exercise program. If at any time during exercise
you feel faint, dizzy, or experience pain, stop and
consult your physician. Use the value calculated
or measured by the console for reference
purposes only.
13. DANGER: There is risk of explosion if the
battery is replaced with an incorrect type.
Dispose of used batteries according to the
manufacturer’s instructions.
14. Use only replacement components supplied by
Schwinn. Substitutes are forbidden and will void
all warranties.
15. DANGER: Pedals that have not been tested
and qualified by Schwinn should never be used
on Schwinn bikes. Unqualified pedals can lead to
pedal failure and serious injury to the rider.
16. WARNING: Do not open the generator chain
guard unless instructed.
17. WARNING: Heart rate monitoring systems
may be inaccurate. Over-exercising may result
in serious injury or death. If you feel faint stop
exercising immediately.
SAVE THESE INSTRUCTIONS

Page 4
This page shows the location of the warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical that
owners maintain the integrity and placement of these stickers. If you find any stickers missing or damaged the replacement numbers are shown on the support
site and following pages. See Support and Service to order replacements.
740-9686
050-5824
050-5795
050-5735
050-5727
Serial Label
050-5724
050-5828
002-2444
050-5847
050-5823
050-5829
050-5827
050-5822
050-5821
050-5826
050-5825
Fig. 2 Label Locations - 9-7520 Shown
IMPORTANT LABEL LOCATIONS

Page 5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
STOP
050-5821
STICKER, SEAT POST,
PLACEMENT, RIGHT, UGC
050-5822
STICKER, SEAT POST,
PLACEMENT, LEFT, UGC
050-5823
STICKER, HBAR POST,
PLACEMENT, RIGHT, UGC
050-5824
STICKER, HBAR POST,
PLACEMENT, LEFT, UGC
050-5825
STICKER, FORE/AFT, SEAT
SLIDER, RIGHT, UGC
050-5826
STICKER, FORE/AFT, SEAT
SLIDER, LEFT, UGC
050-5735
LABEL, DO NOT LOOSEN, ZX BIKES
050-5724
LABEL, PEDAL BOLT TORQUE
050-5847
LABEL,WARNING, MEDICAL
Notice: images are not to scale

Page 6
4
3
2
1
050-5828
LABEL, WARNING, ENGLISH, UGC
050-5829
LABEL, WARNING, FRENCH, UNIVERSAL CYCLE
050-5827
STICKER, FORE/AFT, HBAR SLIDER, UGC
050-5727
LABEL, BELT IDLER TORQUE, TIMING
700-9686
SIDE BADGE, SCHWINN, 65MM
002-2444
Seal, Quality, Schwinn, Ø30mm
Notice: images are not to scale

Page 7
FORK DECALS
050-5794 *(9-7510 Only)
DECAL, FORK, Zs, V2
050-5795 *(9-7520 Only)
DECAL, FORK, Za, V2
050-5796 *(9-7480 Only)
DECAL, FORK, Xs, V2
050-5797 *(9-7470 Only)
DECAL, FORK, Xa, V2
Notice: images are not to scale

Page 8
NQO H
M
L
PI
K
G
J
F
E
C
D
B
A
Fig. 3 The Schwinn Z Features (9-7520 Shown)
SKU: 9-7520
9-7510
Desc: The Schwinn ZABike
The Schwinn ZSBike
Unit Weight Width Length Height Max User Weight
132 lbs
60 kg
20.7 in
52.5 cm
42.4 in
108 cm
47.7 in
121 cm
300 lbs
136 kg
PRODUCT SPECIFICATIONS
# Part
AConsole
(Schwinn Z Only)
BHandlebar
CWear Strip
DHeight Adjustment Pop-Pin
Same for Seat Post & Handlebar Post
EHandlebar Post
FGenerator
(Schwinn Z Only)
GFlywheel
HStabilizer
ITransport Wheels
JResistance Knob / Emergency Brake
KSeat / Saddle
LSeat Slider
MFore/Aft Cam Lever Adjustment
NLeveling Foot
O4iiii Powermeter Crank
PPedal with Morse Taper Spindle
QDrive Belt
Fig. 4 9-7510 Shown

Page 9
SKU: 9-7470
9-7480
Desc: The Schwinn XABike
The Schwinn XSBike
Fig. 5 9-7470 Shown
Unit Weight Width Length Height Max User Weight
130 lbs
59 kg
20.7 in
52.5 cm
42.4 in
108 cm
47.7 in
121 cm
300 lbs
136 kg

Page 10
OPERATIONS
Fig. 6 Seat Post adjustment (Schwinn Za Shown)
Adjusting Seat Post or Handlebar Post height with Locking Pop Pin
1. Turn pop-pin counterclockwise and pull to loosen.
2. While having the pop-pin pulled out, adjust the seat or handlebar tube to desired height.
WARNING: Do not lift the Seatpost or Handlebar posts above the STOP mark on the tube.
3. Release pop-pin and turn clockwise to lock. Tighten pop-pin until post is secure without wobble.

Page 11
Fig. 7 Seat Post adjustment (Schwinn Za Shown)
Emergency Stop
1. Press down on the emergency stop handle.
Adjusting the Resistance
1. Turn handle clockwise to add resistance.
2. Turn handle counter-clockwise to reduce resistance.

Page 12
Fig. 8 Slider adjustment (Schwinn Za Shown)
Adjusting the Handlebar or Seat Slider
1. Raise the slider cam lever (handlebar) or seat cam lever (seat) to adjust slider.
2. Adjust slider to desired position.
3. Return lever to original position to lock. Ensure cam lever is secure before using the unit.

Page 13
TRANSPORT/STORAGE
It is recommended to apply the brake to lock the flywheel and unplug the console during transport and storage
to prevent inadvertent console activation and battery drain.

Page 14
REQUIRED TOOLS
Required Tools:
• 12mm Open-Ended Wrench
• Torque Wrench
• 4mm Allen Key
• 5mm Allen Key
• 8mm Allen Socket
• #2 Phillips Screwdriver
PACKAGING REMOVAL:
Unit is heavy and requires two people for assembly.
Carefully remove all packaging materials that wrap the equipment.
DO NOT USE A KNIFE OR BOX CUTTER AS YOU MAY DAMAGE THE EQUIPMENT.
At this time remove any sub-components from the pallet and set aside for later assembly. Once all packaging
has been removed, lay all parts out in a clean open area to prepare for assembly. Should any component not
be present or if you have any operational questions, please refer to SUPPORT & SERVICE
After assembly, a complete visual inspection, and test of the features and functions of the assembled unit must
be made prior to use.
Please note that while the install images show the Z Bike, these instructions are also valid for the X Bike.
ASSEMBLY

Page 15
ASSEMBLY PARTS
740-8247
718-6247
THREADED PLATE, FEET, BLADE
AA Batteries
120-3476
SCREW, M2.2, 9.5, PHP, TF SS
730-0900
740-9571
CAP, LOWER, BAR SLIDER
SCREW,M6X15,FHM,SS
SCREW, M8x1.25, 18mm,
HHC, HE, AS, ZP, SF, NP,
Grd-10.9
110-4332
740-8145
SCREW, M8X1.25, BB AXLE
718-6110
STOPPER, F/A, HBAR, ACPU
740-8607
CALIBRATION TOOL, ZERO POINT, ACPP
Fig. 9 Assembly Parts - Print this page to compare.

Page 16
PROCEDURE
Fig. 10
1. Lift the cam lever then slide the
handlebars into the handlebar post.

Page 17
110-3507
718-6110
Fig. 11
2. Install the handlebar stopper into the
handlebar post, then use a 4mm allen
key to secure it using the M6 x 15mm flat
head machine screw.

Page 18
740-9571
110-4343
Fig. 12
3. Use a #2 phillip screwdriver to secure the
slider cap to the handlebar post using
four (4) M2.2 x 9.5mm pan head screws.

Page 19
Fig. 13
If assembling the X Bike
Skip this Step
4. Plug the console cable into the back of
the console.