Coretec Master IPS Nutrunner Series User manual

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Master IPS Nutrunner
Operation Manual
Ver No. 1.01
Date : 2007/07
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Master IPS Nutrunner Operation Manual
Introduction
Thank you very much for purchasing our Master IPS.
This manual describes the hardware scheme, installation procedures, connections, running, operations,
communication, status LED and daily inspections.
Make sure to thoroughly understand the contents and use the product properly.
Request
We have made every effort to ensure the quality of this Manual, however, should your company have
questions or find errors with the content of this Manual, we ask that you contact us and report any questions
or discrepancies.
* The product names, etc. are generally registered trademarks of various companies.
* Be sure to read in order to secure safety and quality.
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CONTENTS
1. For safe use................................................................................................................................................................................. 7
1.1. Regarding symbols ............................................................................................................................................................. 7
1.2. Observe the following for safety (General).......................................................................................................................... 7
1.3. Caution on attachment and use. ......................................................................................................................................... 8
1.4. Make sure to observe for PLC circuit .................................................................................................................................. 8
2. Before use ................................................................................................................................................................................... 9
2.1. Feature of the New Master IPS ........................................................................................................................................... 9
2.2. Regarding the control mode................................................................................................................................................ 9
2.3. System Configuration （When multiple Master IPS are used）.......................................................................................... 10
3. Specification................................................................................................................................................................................11
3.1. General specification..........................................................................................................................................................11
3.2. Basic specification..............................................................................................................................................................11
3.3. Dimensions ....................................................................................................................................................................... 12
3.4. Interface (Name & Specification)....................................................................................................................................... 13
4. Initialization ................................................................................................................................................................................ 14
4.1. Connection of Master-IPS and IPS ................................................................................................................................... 14
4.2. Detail of IPS wiring............................................................................................................................................................ 15
4.3. Master IPS ID configuration .............................................................................................................................................. 16
4.4. DeviceNet Network setting................................................................................................................................................ 17
4.5. Connection of Master-IPS and PLC (Parallel I/O) ............................................................................................................. 18
4.5.1. Parallel I/O pin assignment and contents (Multi control mode) ................................................................................. 18
4.5.2. DeviceNet I/O assignment and explanation (Multi control mode) ............................................................................. 21
4.5.2.1. Input ................................................................................................................................................................. 21
4.5.2.2. Output............................................................................................................................................................... 24
4.5.3. Parallel I/O pin assignment and contents (Data collection mode)............................................................................. 28
4.5.4. DeviceNet I/O assignment and explanation (Data collection mode) ......................................................................... 31
4.5.4.1. Input ................................................................................................................................................................. 31
4.5.4.2. Output............................................................................................................................................................... 34
4.5.5. Combination of the sequence and data table select bit............................................................................................. 38
4.5.6. Parallel I/O cable ...................................................................................................................................................... 38
4.6. PLC input and output signal wiring diagram...................................................................................................................... 39
4.6.1. Wiring on input side (photo coupler input)................................................................................................................. 39
4.6.2. Wiring on output side ................................................................................................................................................ 39
4.7. DeviceNet wiring diagram ................................................................................................................................................. 40
4.8. Timing chart (Multi mode).................................................................................................................................................. 41
4.8.1. Execution of Sequence............................................................................................................................................. 41
4.8.2. Confirmation of the alarm and alarm reset................................................................................................................ 41
4.8.3. Confirmation of the result data (When Devicenet is used) ........................................................................................ 42
4.9. Timing chart (Data collection mode).................................................................................................................................. 43
4.9.1. Data collection (Collect the data of 3 spindles) ......................................................................................................... 43
5. RS-232C configuration............................................................................................................................................................... 44
5.1. RS-232C device configuration........................................................................................................................................... 44
5.2. Regarding RS-232C devices............................................................................................................................................. 45
5.2.1. Data output (to PLC) ................................................................................................................................................. 45
5.2.2. Product No. input (from PLC).................................................................................................................................... 48
6. Maintenance .............................................................................................................................................................................. 49
6.1. Status LED ........................................................................................................................................................................ 49
6.2. Installment and replacement of Backup battery ................................................................................................................ 50
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6.2.1. Installment ................................................................................................................................................................ 50
6.2.2. Replacement............................................................................................................................................................. 51
7. Install Software (MasterIPS.exe)................................................................................................................................................ 52
7.1. Operation environment...................................................................................................................................................... 52
7.2. Install................................................................................................................................................................................. 52
7.3. Communication setting...................................................................................................................................................... 52
8. Communication setup. ............................................................................................................................................................... 53
8.1. PC IP address setup ......................................................................................................................................................... 53
8.2. Connection Master IPS setup............................................................................................................................................ 54
9. Control mode setup.................................................................................................................................................................... 55
10. Master clock setup ................................................................................................................................................................. 56
11. Sequence and Data table setting ........................................................................................................................................... 57
11.1. Sequence (Control mode : Multi mode) ........................................................................................................................ 57
11.2. Data table (Control mode: Data collection mode).......................................................................................................... 62
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Revision
Date Ver Contents
2005/05
2007/07
1.00
1.01
Ver1.00
Add the DeviceNet I/O information
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1. For safe use
1.1. Regarding symbols
Symbols are used to provide warnings in this instruction manual and for indication for proper product use and to prevent
danger to the user or other people and damage to property (so called Product Liability accident) from occurring. Understand
the indication meanings before reading this manual.
1.2. Observe the following for safety (General)
This symbol assumes the possibility that accidental death or serious injury
may occur immediately to the user, if the symbol is neglected and the
product is incorrectly handled.
The IPS power source is as high as 200V. Look out for electric shock.
This symbol assumes that there is a potential for personal death or injury if
this expression is ignored and this product is mishandled.
In a case where the product is used in an application in which an accident resulting in death or injury or
a serious expansion of damage is predictable, take safety measures such as installing a fail-safe
device.
Do not use around combustible gas. If disregarded, it may lead to an explosion.
In a case of handling cables and connectors, etc., cut off the power temporarily without fail. If
disregarded, it may lead to an electric shock.
Do not remove the cover, disassemble, repair or modify the product. If disregarded, it may lead to an
electric shock.
Make sure to connect the protection conductor terminal to ground.
Electric shock might be caused.
Do not forcibly twist, pull or scratch the power cable.
This symbol assumes that there is a potential for personal death or injury if
this expression is ignored and this product is mishandled.
Set up the emergency stop and interlock circuit with the external circuit.
This allows to prevent expansion of damage.
Do not use the product at over the specified ambient temperature. If disregarded, it may lead to fire or
electric shock.
Use in an environment without condensation due to water or moisture. If disregarded, it may lead to an
electric shock.
When output cannot be obtained, or any other abnormality is found during operation, stop use
immediately. It may lead to electric shock. Contact the distributor where you purchased the product or
our company’s sales office without fail.
Lithium Battery replacement information- Replace Battery with same kind only. Use of another Battery
may present a risk of Fire or Explosion.
Lithium Battery misuse information- “CAUTION, Battery may explode if mistreated. Do not recharge,
disassemble or dispose of in Fire. Or “CAUTION: Risk of fire, explosion, and burns. Do not Recharge,
Disassemble, heat above 100℃or incinerate.”
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1.3. Caution on attachment and use.
1.4. Make sure to observe for PLC circuit
This symbol assumes that there is a potential for personal death or
injury if this expression is ignored and this product is mishandled.
Insert or pull off the connector only after turning off the power.
Otherwise, controller might fail.
When attaching the IPS body, allow a space of 25 mm or more for the right and left directions
and 80 mm or more for up and down directions for cooling.
This symbol assumes that there is a potential for personal death or
injury if this expression is ignored and this product is mishandled.
Design the PLC circuit under consideration of safety measure such as emergency stop.
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2. Before use
2.1. Feature of the New Master IPS
1) Multi IPS (max 32 spindles) control and data collection is possible. (Control mode : Multi mode)
2) Data collection without Multi IPS control is possible. (Control mode : Data collection mode)
3) Data collection via Ethernet (Communication with Multi Master IPS is possible.)
4) Data output to the Data terminal（RS-232C）
5) Barcode data is acceptable. （RS-232C）
6) Product Number from PLC is acceptable.（RS-232C）
7) Data output to the thermal printer（RS-232C）
8) Data output to PLC（RS-232C）
2.2. Regarding the control mode
1. Multi mode
Multi spindle control (Retry, Group, Synchronous operation) can be possible creating an easy sequence program.
There is no need to create a complicate PLC ladder programming.
2. Data collection mode
The function of the Master-IPS is collecting data on this mode. Each IPS is controlled by the PLC.
MODEL IPS - ***** -
*
SER. No : NE00000
MODEL IPS - ***** -
*
SER. No : NE00000
MODEL IPS - ***** -
*
SER. No : NE00000
Control
Data
Start
P-I/O or DeviceNet
Master-IPS
IPS IPS IPS
MODEL IPS - ***** -
*
SER. No : NE00000
MODEL IPS - ***** -
*
SER. No : NE00000
MODEL IPS - ***** -
*
SER. No : NE00000
Data
Start
P-I/O or DeviceNet
Master-IPS
IPS IPS IPS
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