CoreTigo TigoHub i4 User manual

TigoHubi4UserManual
Copyright©2023CoreTigoLtd.
CoreTigo
TigoHub i4
USERMANUAL

TigoHubi4UserManual
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Copyright©2023CoreTigoLtd.
TableofContents
TableofContents....................................................................................................................................................... 2
ListofTables.............................................................................................................................................................. 3
1. Introduction............................................................................................................................................................ 5
1.1. Structure.......................................................................................................................................................... 6
1.2. TypographicalConventions .............................................................................................................................. 6
1.3. Symbols........................................................................................................................................................... 6
1.4. DeviatingViews................................................................................................................................................ 6
2. Safety...................................................................................................................................................................... 7
2.1. GeneralNote .................................................................................................................................................... 7
2.2. ElectricalConnection........................................................................................................................................ 7
2.3. IntendedUse .................................................................................................................................................... 7
2.4. PersonnelQualification..................................................................................................................................... 8
3. Requirements......................................................................................................................................................... 9
4. Pre-Installation..................................................................................................................................................... 10
4.1. Description.....................................................................................................................................................10
4.2. Overview........................................................................................................................................................ 10
4.3. FunctionalDiagram......................................................................................................................................... 11
4.4. LEDS............................................................................................................................................................. 12
4.5. ElectricalWiring.............................................................................................................................................. 14
4.6. ElectricalConnection...................................................................................................................................... 15
5. Mounting .............................................................................................................................................................. 16
6. ConfigurationandSetup....................................................................................................................................... 17
6.1. PD(ProcessData)Configuration......................................................................................................................17
6.2. DeviceConfiguration.......................................................................................................................................20
7. FirmwareUpdate................................................................................................................................................... 31
8. DiagnosticsandTroubleshooting........................................................................................................................ 32
8.1. PowerSupply LEDs........................................................................................................................................32
8.2. IOLWLED.......................................................................................................................................................32
8.3. PortsLEDs......................................................................................................................................................32
9. GuidelinesandRegulations.................................................................................................................................. 33
9.1. RFExposure Warnings...................................................................................................................................33
9.2. ClassBWarning.............................................................................................................................................. 33
9.3. ModificationStatements.................................................................................................................................. 33
9.4. FCC,ISEDRegulatoryNotices......................................................................................................................... 33

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10. TechnicalData....................................................................................................................................................... 35
11. CustomerSupport................................................................................................................................................ 40
Appendix–PartNumber........................................................................................................................................... 41
ListofFigures
Figure1:TigoHubi4.........................................................................................................................................5
Figure2:TigoHubi4SampleConnectivity.........................................................................................................9
Figure3:TigoHubi4BackLabel......................................................................................................................10
Figure4:TigoHubi4FunctionalDiagram ........................................................................................................11
Figure5:TigoHubi4LEDs..............................................................................................................................12
Figure6: ElectricalSchematicDiagram..........................................................................................................15
Figure7:TigoHubi4Mountings......................................................................................................................16
Figure8:PDoutConfiguration Example..........................................................................................................18
Figure 9:PDinConfiguration Example...........................................................................................................19
Figure10:BlockDiagram-Power ...................................................................................................................37
Figure11:BlockDiagram-Ports1and2...........................................................................................................37
Figure12:BlockDiagram-Ports3and4...........................................................................................................38
ListofTables
Table1:SymbolsUsed....................................................................................................................................6
Table2:PowerLEDs .....................................................................................................................................13
Table3:IOLWLEDs.......................................................................................................................................13
Table4:PortsLEDs.......................................................................................................................................13
Table5:DigitalOutputsLEDs.........................................................................................................................14
Table6:PDConfiguration..............................................................................................................................17
Table7:CQPortModeConfiguration..............................................................................................................17
Table8:PDin/PDoutConfiguration.................................................................................................................18
Table 9: PDoutConfiguration Example.........................................................................................................18
Table 10: PDinConfigurationExample..........................................................................................................19
Table11:PowerLEDs ...................................................................................................................................32
Table12:IOLWLEDs ....................................................................................................................................32
Table13:PortsLEDs.....................................................................................................................................32
Table14:Technical Data...............................................................................................................................34

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Copyright©2023CoreTigoLtd.
VersionControl
AuthorName
Description
Revision
Date
BennyZelman
Documentcreation
00
07.11.21
Addedchapter6
01
12.06.2022
AcronymsandAbbreviations
Acronymsandabbreviationsusedinthisdocumentarelistedinthistable.
Symbol
Meaning
CEC
CanadianElectricalCode
DI
DigitalInput
DIO
DigitalInput/Output
DO
DigitalOutput
FCC
FederalCommunicationsCommission
FOTA
FirmwareOverTheAir
FW
Firmware
HW
Hardware
IF
Interface
IO
Input/Output
IODD
Input/OutputDeviceDescription
iIODD
InternalInput/OutputDeviceDescription
IOL
Input/OutputLink
IOLW
IO-LinkWireless
ISDU
IndexedServiceDataUnit
LED
Light-EmittingDiode
NEC
NationalElectricalCode
NFPA
NationalFireProtectionAssociation
OD
OnDemand
PD
ProcessData
SMA
SubMiniatureversionA
SW
Software
UID
UniqueID

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Copyright©2023CoreTigoLtd.
1. Introduction
ThisUserManualintroducestheTigoHubi4(P/N:CT261-007-4P)andinstructshowtoperform setup,
configuration, mounting, and troubleshooting.
TheTigoHubi4isaMultiporthubforIO-LinkWirelessconnectivityofIO-LinkandDIOdevices.
Itconnectsup-to4IO-Linkanduptoacombinationof6IO-Link/DIOdevicesandconvertstoIO- Link
Wireless.
ReadthisUserManualcarefullybeforeusingthedevice.
Figure1:TigoHubi4
References:
TigoEngine –User Manual
 TigoMaster2TH–UserManual

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1.1. Structure
ThesectionsofthisUserManualbuildononeanother.
1.2. TypographicalConventions
Enumerationsareshowninlistformwithbulletpoints.
 Entry1
 Entry2
 Entry3
Instructionalstepsareshowninlistformwithnumbers.
1. Step1.
2. Step2.
3. Step3.
Decimalnumbersareshownwithoutadditionalindicatorsandarenotspelledout(e.g.123).
1.3. Symbols
Table1:SymbolsUsed
Symbol
Meaning
Note:Thissymbolindicatesageneralnote.
Warning:Thissymbolindicatesasecuritynoticewhichmustbeobserved.
Reference:Thissymbolindicatesacross-referencetootherdocumentation.
1.4. DeviatingViews
TheproductviewsandillustrationsinthisUserManualmaydeviatefromtheactualproduct.They are
intended only as illustrative material.

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Technicalcapabilitiesonbehalfoftheuserarepresumed.
2. Safety
2.1. GeneralNote
This User Manual is intended for any qualified personnel using the device. All safety messages,
integrated safety messages, property damage messages, and valid legal regulations must be
observed by its users.
2.2. ElectricalConnection
TigoHubi4shallbesuppliedbyanisolatedpowersourcethatmeetsthefollowingrequirements:
 Limited-EnergyCircuitinaccordancewithUL/CSA61010-1 or
 LimitedPowerSource(LPS)inaccordancewith(UL/CSA60950-1orEN62368-1,AnnexQ) or
 Class2supplysourcewhichcomplieswiththeNationalElectricalCode(NEC),NFPA70,Clause
725.121andCanadianElectricalCode(CEC),PartI,C22.1.
Warning:WiringofDIOdevicesmustbeaccordingtothespecifiedinstructions.Incorrect
wiring may result in damage to the TigoHub i4 and the connected devices.
Warning:ProductapplicationsotherthanthosedescribedinthisUserManualarenot permitted.
2.3. IntendedUse
TigoHubi4isanIO-LinkWirelessDevicewithanIP65enclosure.
TigoHubi4isintendedforindooruseonlyinaserviceareaawayfromthepublicorinapanel. TigoHub i4
converts four IO-Link/DIO ports to a single IO-Link Wireless port.
TigoHubi4housestwoM12L-codedconnectorsforPowerInandPowerOut, 4M12A-coded
connectors for sensors\actuators and an SMA connector for external antenna.

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2.4. PersonnelQualification
The product may only be Installed, mounted, configured, operated, or demounted by qualified
personnel. When working with electricity, technical skills must be demonstrated under all the
following circumstances:
 Safety and health at work
 Mounting and connecting of electrical equipment
 Measurement and analysis of electrical functions and systems
 Evaluation of the safety of electrical systems and equipment
Warning:CoreTigoLtd. does not assume any warranty or liability for damage caused to
the product due to non-compliance with security measures or incorrect product
installation.

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3. Requirements
TigoHubi4isimplementedbasedontheIO-LinkWirelessstandardforW-Devices.
TigoHubi4ispart ofanIO-LinkWirelessenvironment.ItcommunicateswithanIO-LinkWireless Master.
Therefore, to use it, an IO-Link Wireless Master, IO-Link and DIO devices, and a power cable
are required.
RefertotheillustrationinFigure2belowforsampleconnectivity:
Figure2:TigoHubi4SampleConnectivity
A. IO-LinkClassADevice
B. IO-LinkClassBDevice
C. DIDevices
D. DODevices
E. IO-LinkWirelessMaster
F. PowerSource–24VDC
G. TigoHubi4

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4. Pre-Installation
4.1. Description
IO-Link devices or DI/DO devices can beconnected to aTigoHub i4 using A-codedM12 cables.
The TigoHub i4 can be connected to an IO-Link Wireless Master using the TigoEngine
engineering tool, the Integrated web server tool, or a PLC.
4.2. Overview
Figure3:TigoHubi4BackLabel
Label:
A. TigoHubi4Model
B. InputPowerSupplyRange
C. ProductNumber
D. QRCODE(URL)
E. FCC ID
F. ClassAportsconnectivitydiagram
G. ClassBportsconnectivitydiagram

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G
A
B
C
D
E
F
4.3. FunctionalDiagram
Figure4:TigoHubi4FunctionalDiagram
A. Powerinput
B. Poweroutput
C. Port1
D. Port2
E. Port3
F. Port4
G. Antennaconnector

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4.4. LEDS
Figure5:TigoHubi4 LEDs
A. IO-LinkWirelessStatus(Red/Green/Orange)
B. PowerSupply1(Red/Green/Orange)
C. PowerSupply2(Red/Green/Orange)
D. Port 1(Red/Green/Orange)
E. Port 2(Red/Green/Orange)
F. Port 3(Red/Green/Orange)
G. Port 4(Red/Green/Orange)
H. DigitalOutput1(Green)
I. DigitalOutput2(Green)

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4.4.1. PowerSupplyLEDs
ThefollowingtabledescribestheindicationofPowerSupply1andPowerSupply2LEDs
Table2:PowerLEDs
LEDColor
Indication
Green
PowersupplyvoltageOK
4.4.2. IO-LinkWirelessLEDs
Table3:IOLWLEDs
LEDColor
Indication
Green
Deviceunpaired
BLINKINGGreen(350msecon,350msecoff)
Devicepaired
FLASHINGGreen(900msecon,100msecoff)
Deviceconnected
Orange
Safemode
BLINKINGRed
Fault
Off
Inactive
4.4.3. PortsLEDs
ThefollowingtabledescribetheindicationsofPorts1-4LEDs.
Table4:PortsLEDs
LEDColor
Indication
Green
PortconfiguredasIOL,operational,invaliddata
BLINKINGGreen
PortconfiguredasIOL,operational,validdata
Orange
PortconfiguredasIO,operational,invaliddata
BLINKINGOrange
PortconfiguredasIO,operational,validdata
Red
PortconfiguredasIOL,not operational
BLINKINGRed
Fault
OFF
Inactive

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4.4.4. DigitalOutputsLEDs
ThefollowingtabledescribestheindicationsofDigitalOutputs1-2LEDs.
Table5:DigitalOutputsLEDs
LEDColor
Indication
Green
Outputsettohigh
OFF
Outputsetto low
4.5. ElectricalWiring
TigoHubi4hassixM12connectors.
 4xIO-LinkConnector:5pins,A-Codedfemaleconnector.
MaximumCurrentsupplytoIO-Linkdeviceis2Afor24VDCClassAportand4A for
24VDC class B port.
 PowerInputConnector:5pins,L-Codedmaleconnector.
Voltagehigherthan32VDCisforbidden,asitcandamagetheTigoHubi4. Maximum
current supply is 8A when using 24VDC.
 PowerOutputConnector:5pins,L-Codedfemaleconnector.
Maximumcurrentsupplyforcascadingpoweris4Apereach1Land2L,when using
24VDC.

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4.6. ElectricalConnection
Figure6:ElectricalSchematicDiagram

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5. Mounting
TigoHubi4ismountedusing2M4screws,attheholesindicatedinredintheillustrationbelow:
Figure7:TigoHubi4Mountings

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6. ConfigurationandSetup
The Process Data (PD) of TigoHub i4 can be configured to define the mapping of the PD of the
various connected devices.
The configuration, through an internal-IODD (iIODD) table which describes the properties and
capabilities of thedevice, is setthroughISDU(Block Parameterization)bytheTigoEngine tothe
TigoHub i4, where it is saved in an external flash drive.
UnlikesingledeviceconnectivityunitssuchastheTigoBridge,whichdonotrequireconfiguration for
connectivity, TigoHub i4 requires configuration and connects to the wired devices according to
the following iIODD table parameters:
 AggregatedPD length
 Portconfigurations
6.1. PD(ProcessData)Configuration
TigoHubi4acquiresthePDmappingaccordingtothefollowingconfigurations.
Table6:PDConfiguration
PDConfiguration
AggregatedPDLength
PortPDLength
PortPDOffset
 AggregatedPDlengthmustbethesumofalltheportsPDlength+1ByteforDO/DI
 DO/DIbytewillalwaysbetheLeastSignificantByte
Foreachport,theusercanconfiguretheCQportmode(pin#4)aseither:
Table7:CQPortModeConfiguration
CQPortMode(Pin#4)Configuration
IO-Link
DO
DI
Inactive
ForeachclassAport,theusercansettheIQportmode(pin#2-onlyDO)toeither
Enable/Disable.
In eachport configuration, theusercan configure thePDin and PDout behavior in case of aport
mode “IO-Link” as:

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Table8:PDin/PDoutConfiguration
PDin/PDoutConfigurationforPortModeIOLink
PDin:canbesettoLengthorOffset
PDout:canbesettoLengthorOffset
Theusercanalsoconfigurethefollowingparameters:
 DOinitialvalueincaseofaportmode“CQDO”oriftheIQisenabled,canbeeitherLoworHigh.
 IOLCycletime(μs–quotedasadecimalnumber)
 Wiredconnectiontimeout(sec–quotedasadecimalnumber).Thisvaluestateshowmuchtimethe TigoHub
i4 should wait for an operational response from the IOL device. Default value = 1 sec.
6.1.1. PDoutConfigurationExample
FollowingisanexampleofaPDoutconfiguration(ProcessDataoutfromtheMaster).
Table9:PDoutConfigurationExample
PDoutConfiguration
AggregatedPDoutLength
32(Maximum)
Port1
PDoutLength= 14
PDoutOffset=17
Port2
PDoutLength=7
PDoutOffset=0
Port4
PDoutLength= 10
PDoutOffset=7
DO
Port3IQenable
Port3CQDO
Figure8:PDoutConfigurationExample

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PDinConfiguration
AggregatedPDinLength 6
Port1 PDinLength=2PDinOffset=0
Port2 PDinLength=3PDinOffset=2
Port4 Port 2 CQ Port4 CQ
6.1.2. PDinConfigurationExample
FollowingisanexampleofaPDinconfiguration(ProcessDataintotheMaster).
Table10:PDinConfigurationExample
Figure9:PDinConfigurationExample
6.1.3. IO-LinkPortsValidationandBackup
ForIOLinkPortsvalidationandbackup,thefollowinguseroptionsareavailable:
 NONE
 TYPECOMPATIBLEV10–forrevision1.0ofthewiredstandard
 TYPECOMPATIBLEV11–forrevision1.1ofthewiredstandard
Ifoneoftheabove“TYPECOMPATIBLE”optionsisselected,theusershouldfillthefollowing fields for
comparison with the end device:
 DeviceID
 VendorID
If“NONE”isselected,theabovefieldscanbeleftblank,optionally.

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Reference:Refertochapter6oftheTigoEngineUserManualforadescriptionof how to
connect to a new TigoMaster in the TigoEngine application.
Warnings:
 If a mandatory port is not connected, TigoHub i4 will be set to “Safe Mode”. This means it
willnotcommunicateanyPDbetweenthewirelessandthewiredports,evenforconnected ports.
ISDU and diagnostic data will still be available.
 Ifanoptionalportisnotconnected,TigoHubi4willremaininNormalModeandPDforthe rest of
the connected ports will be communicated as well as the ISDU and Events.
6.2. DeviceConfiguration
WhentheMasterisconnecteditsdetailsappearinthetableintheMastersview.
1. Inthesidepanel,underConfigurationclickMastersandDevices.
2. ClickonanyoftheparametersinaselectedMasteronthelist. The
tabs above the list become available.
3. AccessthePORTCONFIGURATIONtab.
The configured ports are displayed.