COSMOGRILL 93422 User manual

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COSMOGRILL 6+1 Gas Barbecue
OWNER’S MANUAL
Model Number: 93422
Portable Gas Barbecue
If there are any issues with your barbecue upon delivery then, please contact CosmoGrill
Customer Services directly before using or assembling the barbecue.
The use of unauthorised parts can create unsafe conditions and environment.

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Table of Contents:
1. Warnings……………………………………………………………………………….………………………..page 3-4
2. Operating Instructions……………………………………………………………………………….…….…page 5
3. Data Badge……………………………………………………………………………….………………………..page 6
4. Part List……………………………………………………………………………….…………………………..page 7-8
5. Assembly Instructions………………………………………………………………………………….…page 9-18
6. Connecting the gas cylinder to the barbecue…………………………………………………..…page 19
7. Regulator and Hose……………………………………………………………………………….………….page 19
8. Storage of the barbecue……………………………………………………………………………………page 19
9. Connection to the gas cylinder……………………………………………………………………….…page 20
10. Connecting to the barbecue………………………………………………………………………………page 20
11. Leakage checks………………………………………………………………………………………….…page 21-22
12. Lighting the barbecue……………………………………………………………………………….………page 23
13. Main Burner Ignition………….…………………………………………………………………….…page 24-26
14. Safety Tips for grilling……………………………………………………………………………….…page 27-28
15. Cleaning and Care Instructions………………………………………………………………….…page 29-30

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1) Warnings
●The gas barbecue is designed for outdoor use only.
●Make sure that the gas barbecue has been properly assembled according to the instructions of this
manual and all parts have been tightly fastened. Improper assembly can cause serious bodily injury
or death, so it is crucial to follow the assembly and safety instructions carefully.
●This manual needs to be retained for future reference.
●Leak test all gas supply line connections before every use.
●Do not use a flame to check gas leaks.
●In the event of a gas leak, turn off the gas tank immediately. Remove all fittings and contact your Local
Fire Department and then contact CosmoGrill Customer Services.
●Keep the area around the barbecue clear of combustible materials, including but not limited to;
gasoline, flammable materials, vapors, lava coal and wood chips.
●Ensure that the area around the barbecue is well ventilated. Combustible materials should be at least
1 metre away from the top, bottom, back or sides of the barbecue.
●The gas barbecue should never be operated by children under the age of 18. Accessible parts of the
barbecue may be very hot. Keep young children and pets away while it is in use and until it has
completely cooled down completely.
●You should exercise reasonable care when operating the gas barbecue. It should never be left
unattended, especially with the hood left down, or moved while in operation. Carefully read this
manual and the instructions on the control panel before use.
●Do not attempt to disconnect any gas fitting when the barbecue is in operation or still hot. Before use,
make sure that all the gas connections are tightly secured. If they are not, turn off the gas tank and
check all gas connections (refer to page 19).
●Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes
before attempting to relight, using the lighting instructions (refer to page 23).
●A regulator complying with the in force national norm will have to be connected to the gas tank in
order to obtain the appropriate gas pressure.
●Do not make any modification on regulator pressure or on the burners. Any modification of the gas
barbecue may be dangerous.
●Never lean over an open grill or place hands in the front edge of the cooking box.
●Should a grease fire occur, turn off all burners and leave the lid closed until fire is out. If the fire does
not subside momentarily after turning the burners off, call your local Fire Department immediately. If
in doubt, always call your Fire Department for assistance (refer to page 27-28).
●Do not enlarge valve orifices or burner ports when cleaning the valves or burners.
●Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid
propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
●Use heat-resistant barbecue mitts or gloves when operating the barbecue.
●Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

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●A dented or rusty gas cylinder may be hazardous and should be checked by your gas supplier. Do not
use a gas cylinder with a damaged valve.
●Although your gas cylinder may appear to be empty, gas may still be present. Always turn the gas
valve off after every use and store/transport your cylinder accordingly.
●Exercise reasonable care when operating your barbecue.
●Strong winds and low temperatures can affect the heating and performance of your barbecue, so
factor in these elements when positioning your grill outdoors for cooking.
●The use of alcohol or prescriptive/non-prescriptive drugs may impair the consumer’s ability to
properly assemble or safely operate the barbecue.
●Do not use the gas barbecue for any other use than the one for which it is interested for.
●If you see, smell or hear the hiss of escaping gas from the gas cylinder:
1. Move away from the cylinder
2. Do not attempt to correct the problem yourself
3. Call immediately your local Fire Department
DANGER
If you smell gas:
1. Shut off gas supply to the barbecue.
2. Extinguish any open flames.
3. Open lid.
4. If odour continues, keep away from the
barbecue and immediately call your gas
supplier or your local Fire Department.
Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to
property.

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2) Operating Instructions
WARNINGS:
●Only use this gas barbecue outdoors in a well-ventilated area. Do not use it in a garage, building, alley
way or any other enclosed area.
●Do not use the barbecue under overhead combustible construction.
●The barbecue is not intended to be installed in or on recreational vehicles and/or boats.
●The barbecue must always be lit with the hood in the open position. Under no circumstances must the
barbecue be lit with the hood in the closed position.
●When in use, always place the barbecue and cylinder on flat level ground.
●The barbecue should be protected from direct draughts and shall be positioned or protected against
direct penetration by any trickling water (e.g., rain). If used on a wooden table, the table must be
protected with a non-flammable covering to avoid any discoloring of the wood.
●Always open the barbecue lid carefully and slowly as heat and steam trapped within the grill can
severely burn you.
DANGER:
Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area
while you check for gas leaks. Not doing so can result in a fire or explosion which can cause serious
bodily injury or death and damage to property.

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3) DATA BADGE FOR THE D48 MOBILE BARBECUE
BARBECUE
DESIGNATION
D68
DECLARED HEAT INPUT
CAT.
TOTAL RATE AT 12.9 KW (930g/h)
EACH MAIN BURNER 1.8 KW (130g/h) * 6
SIDE BURNER 2.1 KW (150g/h)
INLET PRESSURE
I3B/P(30)
I3+(28-30/37)
I3B/P(50)
I3B/P(37)
G30 BUTANE /
G31 PROPANE AT
30mbar
G30 BUTANE AT
28-30mbar / G31
PROTANE AT
37mbar
G30 BUTANE /
G31 PROPANE
AT 50mbar
G30 BUTANE /
G31
PROPANE
AT 37mbar
SETTING PRESSURE
AS FOR INLET PRESSURE
MAIN BURNER TYPE
STAINLESS STEEL TUBULAR BURNERS
SIDE BURNER TYPE
ROUND STAINLESS STEEL BURNER
NO.OF BURNERS
4 MAIN BURNERS
INJECTOR SIZE AND
MARKING OF MAIN
BURNER
0.66 mm
0.66 mm
0.58 mm
0.62 mm
INJECTOR SIZE AND
MARKING OF SIDE
BURNER
0.70 mm
0.70 mm
0.60 mm
0.68 mm
INLET CONNECTION
NOZZLE OR CONE END FITTINGS DEPENDANT ON THE NATIONAL
SITUATIONS IN COUNTRIES DESTINATION
IDENTIFICATION CODE
1936CU2549
FOR USE OUTDOORS AND IN WELL VENTILATED AREAS
WARNING: ACCESSIBLE PARTS MAY BE VERY HOT. KEEP YOUNG CHILDREN AWAY
READ THE INSTRUCTION LITERATURE BEFORE USING THE BARBECUE
CLOSE THE VALVE OF THE GAS CYLINDER OR THE REGULATOR AFTER USE
THE USE OF THIS BARBECUE IN ENCLOSED AREAS CAN BE DANGEROUS AND IS PROHIBITED
THE HOODED BARBECUE MUST ALWAYS BE LIT WITH THE HOOD IN THE OPEN POSITION. UNDER NO
CIRCUMSTANCES MUST THE BARBECUE BE LIT WITH THE HOOD IN THE CLOSED POSITION
MADE IN CHINA
IMPORTANT:
Read the following instructions carefully and be sure the barbecue is properly installed, assembled
and cared for. Failure to follow these instructions may result in serious bodily injury and/or
property damage.
If you have any questions concerning assembly or operation, consult COSMOGRILL or a LPG Gas
Company.
“NOTE FOR CONSUMER: Retain the manual for future use”

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3) Part List

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4) Assembly Instructions

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If additional clarification is required, a video can be found by scanning above QR code
alternatively visit the follow weblink into your internet browser:
https://www.youtube.com/watch?v=Z0Tu87mCet0
Diagrams for assembly of the side burner (step 9 shown above):
Once inserted, this part will just ‘sit
there’ and it will not make any
‘clicking’ sounds when connected. It
will also not be airtight, but this is how
it is intended to be. If your
connections look like the picture
above, then it is likely to be done
correctly.
Gently bend the hose as per the
illustration.
1)
2)
3)
4)
Then attach part D11 as shown in
the illustration above.
Attach the above part with screws by
hand then gently tighten with a
screwdriver.
5)
The final step is securing the
screws circled above to the side
burner

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1. The barbecue must be installed at least 1 metre away from any flammable materials.
2. The barbecue should be placed on a non-flammable flat surface.
3. Make sure your barbecue is placed in an area that will not be affected by adverse weather.

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*The above is for assembly illustration purposes only
DANGER:
Do not place the gas cylinder on any part of the barbecue, the gas cylinder should be at
least 1 metre away.

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5) CONNECTING THE GAS CYLINDER TO THE BARBECUE
This barbecue is only suitable for use with low-pressure butane or propane gas and fitted with the
appropriate low-pressure regulator via a flexible hose. The hose should be secured to the regulator
and the barbecue with hose clips.
1. When the diameter of the injector is φ0.77, this barbecue is set to operate a 28-30 mbar
regulator with butane gas and a 37 mbar regulator with propane gas, or a 30 mbar regulator
with butane, propane gas or their mixtures.
2. When the diameter of the injector is φ0.70, this barbecue is set to operate a 50 mbar regulator
with butane, propane gas or their mixtures.
Use a suitable regulator certified to BSEN 16129:2013. Please consult your LPG dealer for
information regarding a suitable regulator for the gas cylinder.
Do not use a regulator from previous BBQ, use a new one for optimum
functionality
6) Regulator and Hose
●The hose and regulator are not supplied with this barbecue due to its compatible with both butane
and propane gas. Only the suitable hose and regulator complying to the relevant standard for the
country of use can be fitted to the barbecue.
●This regulator must comply with the requirements of EN 16129:2013.
●The use of the wrong regulator or hose is unsafe; always check that you have the correct items
before operating the barbecue.
●The length of the hose must be 1.5 metre (maximum). Worn or damaged hose must be replaced.
Ensure that the hose is not obstructed, kinked, or in contact with any part of the barbecue other
than at its connection
●The gas supply hose should be checked periodically and should be replaced at least every two
years.
7) Storage of the barbecue
Storage of the barbecue indoors is only permissible if the cylinder is disconnected and removed
from the barbecue. When the barbecue is not in use, it should be stored under a premium,0
breathable barbecue cover and stored in a completely moisture-free environment. The barbecue
should be sprayed with anti-rust spray every 2-3 months when the barbecue is not in use to avoid
rusting. The gas cylinder must be stored outdoors, in an upright position, away from direct sunlight,
flammable materials, pilot lights and other sources of ignition. The cylinder must never be stored
where temperatures can reach over 50°C be and must never be stored in the basement or non-
ventilated areas. Always keep the cylinder out of the reach of children.
For longer term storage; use anti-rust spray often, clean then lubricate the cooking surface and
tamers with vegetable oil and store indoors. Perform a gas leak test before using the barbecue (refer
to page 21-22).

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8) Connection to the Gas Cylinder
●The gas cylinder should not be dropped or handled recklessly. If the barbecue is not in use, the
cylinder must be disconnected. Replace the protective cap on the cylinder after disconnecting the
cylinder from the barbecue.
●Do not smoke near the cylinder.
●The gas cylinder needs to be put on a flat floor, a minimum of 1 metre away from your barbecue. Do
not obstruct the ventilation openings of the housing of the gas cylinder. NEVER store the gas cylinder
inside the barbecue or on the shelf.
●Parts sealed by the manufacturer or his agent must not be altered by the user. No modifications
should be made to any part of this barbecue and repairs/maintenance should only be carried out by
a CORGI registered service engineer.
This barbecue is designed for outdoor use only, away from any flammable materials. It is important that
there are no overhead obstructions and that there is a minimum distance of 1 metre from the front, side
or rear of the barbecue. The barbecue must be used on a level, stable, non-flammable surface.
9) Connecting to the barbecue
Before connecting ensure that there is no debris caught in the head of the gas cylinder, regulator,
burner and burner ports. Spiders and insects can nest within and clog the burner/venturi tube at the
orifice. A clogged burner can lead to a fire beneath the barbecue.
Clean burner holes with a heavy-duty pipe cleaner.
Fit the hose to the barbecue using a spanner to tighten onto the connection thread. If the hose is
replaced, it must be secured to the barbecue and regulator connections with hose clips. Disconnect the
regulator from the cylinder (according to the directions supplied with the regulator) when the barbecue
is not hot or in operation.
The barbecue must be used in a well-ventilated area. Do not obstruct the flow of combustion air to the
burner when the barbecue is in use.
ONLY USE THIS BARBECUE OUTDOORS