COSMOSTAR CY-1300 User manual

Cosmostar - Handle With Care
Fluid Handling Equipment Manufacturer
COSMOSTAR
FundamentalManual
COSMOSTAR CY-1300 30:1 Airless Sprayer
CHINGYEAMECHANICALINDUSTRYCO.,LTD.
No.8,alley6,lane15,Sec.2,JiayuanRd.,ShulinDistrict,NewTaipeiCity238,Taiwan
TEL:[phone] FAX:[phone]
http://www.cosmo-star.come-mail:[e-mail]
M006Compact AirMotor
MaximumFluidWorkingPressure
3600PSI(240 bar)
MaximumAirInputPressure
120PSI(8bar)
L003Lower
TM

01
01
The items marked with stars (*) have limited life time. Please run a regular
checking in order to maintain high performance.
M006Compact AirMotorPartsDrawing
TM
COSMOSTARhttp://www.cosmo-star.come-mail:[e-mail]
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6*13
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*25
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33
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32

02
02
The items marked with stars (*) have limited life time. Please run a
regular checking in order to maintain high performance.
REF NO. DESCRIPTION QTY
1. NUT,cylinder cup 1
2. SEAL,o-ring 1
3. CYLINDER,air motor 1
* 4. LOCKWIRE,transfer 2
* 5. NUT,adjusting 4
6. ROCKER,toggle 2
7. SPRING,compression 2
8. ARM,toggle 2
9. ACTUATOR,valv e 1
10. YOKE,rod,tip 1
11. NUT 1
12. PIN,toggle 2
*13. POPPET,valve 2
*14. GROMMET,rubber 2
*15. SEAL,o-ring,rubber 1
16. TROP ROD 1
17. SREW 2
*18. CLIP,spring 2
19. PISTON,bare 1
*20. POPPET 2
*21. STEM,valve 2
22. ROD,piston 1
23. BEARING, 1
24. SEAL,flat o-ring 1
*25. SEAL,o-ring 1
26. SPRING GASKET 8
27. SCREW 8
28. BASE,air motor 1
29. PLATE,ID 1
30. PLATE, warning 1
31. WASHER 1
32. SCREW 1
33. SCREW 12
REF NO. DESCRIPTION QTY
COSMOSTARhttp://www.cosmo-star.come-mail:[e-mail]
M006Compact AirMotorPartsList
TM

03
03
COSMOSTARhttp://www.cosmo-star.come-mail:[e-mail]
The items marked with stars (*)
have limited life time. Please
run a regular checking in order
to maintain high performance.
DisplacementPumpPartsDrawing
*9
*8
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Displacement Pump
Electrically Conductive
Fluid Hose
Airless Spray Gun
Fluid Filter
Fluid Drain Valve
Suction Hose
28

04
04
The items marked with stars (*) have limited life time. Please run a
regular checking in order to maintain high performance.
REF NO. DESCRIPTION QTY
1. AIR MOTOR 1
2. WASHER 1
3. ROD 1
4. PIN,cotter,SST 1
5. L-TUBE,conneter 1
6. NUT,packing 1
7. WASHER 1
* 8. GLAND,female 2
* 9. V-PACKING,leather 1
*10. V-PACKING,teflon 1
*11. GLAND,male 1
12. CYLINDER,pump 1
13. SCREW 1
*14. GASKET 1
15. SLEEVE 1
16. ROD,displacement 1
16. ROD,displacement 1
17. ADAPTER 1
18. VALVE,fluid drain 1
19. RETAINER,packing 1
*20. BALL 1
21. STUD,piston 1
22. RETAINER,o-ring 1
23. PIN,ball stop 1
*24. PACKING,teflon 1
*25. BALL 1
26. HOUSING,intake 1
27. GUIDE,ball 1
28. NIPPLE 1
29. ADAPTER 1
REF NO DESCRIPTION QTY
COSMOSTARhttp://www.cosmo-star.come-mail:[e-mail]
CY-1300DisplacementPumpPartsList

05
05
COSMOSTARhttp://www.cosmo-star.come-mail:[e-mail]
DRAWING

06
06
SuppliedComponents
Thered-handledbleed-typemaster air valve is required
in your system to relieve air trapped between it and the air
motorwhenthevalveisclosed.Besurethebleed valveiseasily
accessiblefromthepump,andislocateddownstreamfromthe
air regulator.
Removetheclippinsfromtheairlinecouplers.Screwthefemale
couplerontothemainairhose.Leavethemalecouplerattached
tothe airregulator.Do notconnectthe couplersuntil youare
ready to operate the pump.
Theairregulatorcontrols pump speed and outlet pressure by
adjustingtheairpressuretothepump.Locateclosetothepump,
but upstream from the bleed-type master air valve.
Theairreliefvalveopens automatically to prevent
overpressurization of the pump.
Thefluidfilter includes a 60 mesh (250 micron) stainless steel
elementto filterparticles fromthe fluidas it leaves the pump.
It also includes the fluid drain valve, which is required in your
system to relieve fluid pressure in the hose and gun
Thesuctionhoseandtubeallow the pump to draw fluid from
a 5 gallon (19 liter) pail.The strainer at the end of the suction
tube keeps large particles from entering the pump.
Specication
A. Air Motor
B. Oil Nut
C. High Pressure Filter
D. Fluid Drain Valve
E. High Pressure Hose
F. Airless Spray Gun
G. FLR (lter, lubricator, regulator)
H. Suction Tube
I. Suction Filter
J. Master Air Inlet Valve
K. Master Air Inlet
COSMOSTARhttp://www.cosmo-star.come-mail:[e-mail]
SETUP

07
07
Pressure Relief Procedure
1. Close the fluid supply inlet; make the
pump circulates out all of the internal uid.
2. Close the bleed-type air valve first, and
open the uid outlet valve or trigger the gun
to relieve pressure and open the drain valve
3. After above steps, the pump would operate
slowly until the pressure relief completely.
4. Close the uid outlet valve.
Leave the uid drain valve open until you are
ready to pump the fluid again. If the hose is
completely clogged, or pressure has not been
fully relieved after following the steps above,
very slowly loosen the hose and coupling
and relieve pressure gradually, then loosen
completely. Then clear the hose.
FLUSH THE PUMP BEFORE FIRST USE
The pump is tested with lightweight oil,
which is left in to protect the pump parts. If
the uid you are using may be contaminated
by the oil, flush it out with a compatible
solvent.
To clean any settled particles out of the
system, ush the entire system after a period
of time. (Recommended 90 days or less).
PRIME THE PUMP
1. Close all of the air valves.
2. Close all of the Fluid valves (uid valve and
uid drain valve.)
3. Check all tting components in this system
are tightened.
4. Connect the air supply line to the air inlet
of pump.
5. Connect the uid inlet to the uid source.
6. Open the bleed-type air valve.
7. Adjust the pressure of air regulator to 2~4
bars.
8. Open the uid outlet valve slowly; operate
the pump until the fluid is pumped out
steadily.
To reduce the risk o injury, please always
follow the pressure relief procedure.
NOTICE: Please do not make the pump run
dry. Too fast operating could reduce the life
of the pump and damage the pump. If the
pump operates too fast, please reduce the
operated air pressure.
COSMOSTARhttp://www.cosmo-star.come-mail:[e-mail]
OPERATION

08
08
Shutdown and Care of the Pump
To reduce the risk of serious injury whenever
you are instructed to relieve pressure, always
follow the Pressure Relief Procedure
Check the oil in the cup of pump; please add
the appropriate lubricated oil, and it should
be over a half of cup in order to prolong the
life of O-ring and packing.
After a period of time using the pump, the
packing and the O-ring below the cup could
be loosen by wearing. Meanwhile, please
using the tools that Cosmostar provided (or
using the compatible one) to fix the hole of
the cup and turn it by clockwise. The cup
would be tighten with packing and O-ring,
and the material would be stop leaking.
For overnight shutdown, stop the pump at
the bottom of its stroke to prevent uid from
drying on the exposed displacement rod
and damaging the throat packing. Relieve
the pressure. Always flush the pump before
the fluid dries on the displacement rod. See
Flushing below.
Flushing
Flush the pump:
1. Before the rst use
2. When changing colors or uids
3. Before storing the pump.
Flush with a uid that is compatible with the
fluid you are pumping and with the wetted
parts in your system. Check with your fluid
manufacturer or supplier for recommended
ushing uids and ushing frequency.
Never leave water or water-base fluid in the
pump overnight.
To reduce the risk of serious injury whenever
you are instructed to relieve pressure, always
follow the
Pressure Relief Procedure.
1. Relieve the pressure.
2. Prepare the compatible flushing fluid in
order to ush
3. Start the pump. Always use the lowest
possible operated pressure when ushing.
4. Flush the system until clear solvent flows
from the uid outlet.
5. Relieve the pressure.
COSMOSTARhttp://www.cosmo-star.come-mail:[e-mail]
OPERATION

09
09
Daily check
Before starting pump operation, be sure to conduct the following check every day. If any
irregularity is found, DO NOT start running the pump until the cause of irregularity has been
found and corrective measures have been taken.
1. Verity the drain ow through the air lter.
2. In case suing a lubricator, verify the quantity of lubricating oil.
3. Make sure that there is no leakage of uid from any connection part or the pump.
4. Make sure that there are no cracks in the pump casing or piping.
5. Check the tightness of every bolt of the pump.
6. Make sure that the connection parts of the piping and peripheral equipment are not
loose.
7. Make sure that the time has not elapsed for replacing any parts of the pump are to be
replaced at regular intervals.
Troubleshooting
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Problem Cause Solution
Pump fails to operate
Restricted line or inadequate air supply
Clear; use higher air supply
Obstructed fluid hose; fluid hose ID is too
small
Clear; use hoes with larger ID
Fluid dried on the displacement rod Clean
Dirty or worn air motor parts Clean or repair
Pump operates, but output low on
both strokes
Restricted line or inadequate air supply Clear; use higher air supply
Obstructed fluid hose; fluid hose ID is too
small
Clear; use hoes with larger ID
Bleed valve open Close
Air leaking into supply container Check wiper plate seal
Worn packing in displacement pump Replace packings
Pump operates but output low on
down stroke
Held open or worn intake valve or seals Clear valve; replace seals.
Pump operates, but output low on
up-stroke
Held open or worn piston valve or seals. Clean, repair A fluid pump;
Erratic or accelerated pump speed Exhausted fluid supply Change the pails
Held open or worn piston valve or seals Clear valve; replace seals
Worn packing in displacement pump Replace packings.

10
10
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Technical Data
Air motor diameter 6 in (COMPACT)
Pressure ratio 30:1
Maximum Fluid Working Pressure 3600 PSI (240 Bar)
Maximum Air Input Pressure 120 PSI ( 8 Bar)
Maximum volume flow rates 4 LPM
Maximum R ecommended Pump Speed 60 CPM
Air inlet size 3/8 or 1/4 npt(f)
Fluid inlet size 3/4 npt(f)
Fluid outlet size 3/8 npt(f)