Country Comfort GMK10277 User manual

COUNTRY COMFORT PORTABLE
LPG WATER HEATER
Certificate Number: GMK10277
USER GUIDE
IMPORTANT!
It is IMPORTANT that you read these instructions carefully and understand the
operation and safety features of this appliance. Familiarize yourself with the
appliance before connecting it to the gas bottle. Failure to follow the warnings
and instructions may result in damage to the unit and/or serious injury. Keep
these instructions for future reference.

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General and Important Information Page 3
Technical Assistant & Customer Service Contact Information Page 4
What’s in the Box Page 4
Specifications Page 5
Important Safety and Feature Warnings Page 6
General and Safety Warnings Page 7
Safety Check for Gas Leaks Page 9
Safety Instructions Page 10
Hanging the Appliance and Appliance Performance Page 12
Preparing the Appliance for Use Page 14
Operating the Appliance Page 16
Care and Maintenance Page 20
Off Grid Set-Up Page 21
Trouble Shooting Guide and Support Page 23
Warranty Information Page 27
REGISTER Your Country Comfort
Portable LPG Hot Water Unit TODAY
to receive your WARRANTY
Please register online:
www.countrycomfortwaterheater.com.au/warranty
CONTENTS

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Firstly, and most important, before we go any further, we would like to thank
you for choosing to buy the best and first certified Portable LPG Water Heater
on the Australian market and for your support. We are confident that this new
appliance, modern, functional and practical, made with top quality materials,
will meet all your demands.
Your Country Comfort Water Heater appliance is activated by water
pressure.
Without sufficient water pressure, nothing will happen. The unit will not
operate.
This new appliance is easy to use but before installing and using it, it is
important to read this handbook through carefully. It provides information
for a safe installation, use and maintenance. Keep this handbook in a safe
place for future reference.
The manufacturer reserves the right to make all the modifications to its
products that it deems necessary or useful, also in your interests, without
prejudicing its essential functional and safety characteristics.
The manufacturer cannot be held responsible for any inaccuracies due to
printing or transcription errors that may be found in this handbook.
Throughout our User Guide you have viable information on our product
including photos and troubleshooting tips.
If you do run into an issue where you need our assistance you can contact us.
Turnstyle Enterprises Pty Ltd
PO Box 341
Woonona, NSW, 2517
Phone: [phone]
Email: [e-mail]
Website: www.countrycomfortwaterheater.com.au
GENERAL AND IMPORTANT INFORMATION
FOR ALL SERVICE AND REPLACEMENT PARTS CONTACT

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Before this appliance left the factory, it was tested and set by specialized,
expert personnel to guarantee the best functioning results.
This appliance must only be serviced by an authorized person.
For this reason, we always recommend contacting Technical Assistance on
0438 242 873 and quote the brand, model, manufacturing date the problem
you are having. You will find the relative data printed on a label affixed on the
appliance.
With this information the technical assistant can help with the right spares and
guarantee a prompt job.
Also, please refer to the trouble shooting guide at the back of this user guide.
And if you ever forget to take your handbook you can find help at
www.countrycomfortwaterheater.com.au
• 1 x LPG Portable Water Heater
(Approved to Australian Standards)
• 1 x Gas hose and Regulator
(Approved to Australian Standards)
• 2 x Batteries ‘D’ Cell
• 1 x 1.5m Non-Kink Stainless Steel
Shower Hose
• Deluxe Shower Rose and holder
with easy On/Off Switch
• 1 x Male quick fitting hose attachment
• 1 x User Guide
TECHNICAL ASSISTANCE AND SPARE PARTS
WHAT’S IN THE BOX

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SPECIFICATIONS
Model Number JSD12-D6N
Approval Number GMK10277
Flow Rate 2.5L – 6L per minute
Injector Size mm 0.60
Total NGC MJ/h 30
TPP kPa 2.75
Min. Water Pressure 15 kPa
Max. Water Pressure 750 kPa
Weight 4.7kg
Battery 2 x D-Cell (for ignition only)
Max. Temperature 50°C
Gas Hose Length 1200mm
Shower Hose Length 1500mm
Dimensions (Size mm) 440 x 295 x 140
440mm
295mm 140mm

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Note: the pictures shown in the figures in this handbook are purely
indicative.
It is IMPORTANT that you read these instructions carefully and understand the
operation and safety features of this appliance. Familiarize yourself with the
appliance before connecting it to the gas bottle. Failure to follow the warnings
and instructions may result in damage to the unit and/or serious injury. Keep
these instructions for future reference.
IMPORTANT. This appliance is designed to be used with a source water
temperature of 20°C or below. If the temperature of the outlet water
exceeds 50°C the burners will shut off. You will be required to turn the
water flow off and back on to reignite the burners.
CAUTION! This appliance is not intended for the supply of drinking
water.
WARNING! This appliance is intended for the supply of heated water for
the purpose of washing and cleaning only.
WARNING!
Check and confirm safe water temperature before using this
appliance. Water from the appliance may be very hot.
CAUTION! This appliance must be protected from rain and frost.
Keep your appliance protected from rain. In cold (near freezing
conditions) keep your appliance safe from frost damage by disconnecting
the inlet water hose. Allow the hot water hose and shower rose to hang
down. Loosen the screw in the water drain valve located in the bottom of
the appliance, (near to the water inlet fitting). This can be done with a flat
head screwdriver, allowing the appliance to drain.
Safety Feature - Overheating Sensor
The appliance will automatically shut down when the outlet water reaches
+50°C.
Safety Feature - Water Flow Sensor
The burners will automatically extinguish if the water flow ceases or becomes
restricted.
Safety Feature - Tilt Sensor
The appliance must remain vertical to operate. If it is not completely vertical or
knocked over, it will automatically extinguish the burners.
IMPORTANT SAFETY AND FEATURE WARNINGS

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Adjustments and maintenance must only be carried out by an authorized
person.
The installation of all-gas and combustion appliances must comply with the
standards in force.
The appliance must only be used for what it has been made for, heating water.
Any other use is considered improper and, as such, dangerous.
The manufacturer cannot be held responsible for any harm to people or
damage to property deriving from an incorrect installation or maintenance or
from an erroneous use of the appliance.
Once the outer wrapping and the inner wrappings of the various parts have
been removed, check and make sure that the appliance is in perfect condition.
If you have any doubts do not use the appliance and contact the qualified
Customer Service Team on 0438 242 873.
The packaging materials used (cardboard, bags, polystyrene foam, nails, etc.)
must not be left anywhere in easy reach of children because they are a
potential hazard source. To safeguard the environment all packaging materials
are environment friendly and recyclable
In the case of a failure and/or malfunction, all repairs or settings must be done
with maximum care and attention by an authorized person. For this reason, we
recommend you call our customer service team on 0438 242 873 detailing
the trouble and giving the name of the model.
This appliance shall only be used with the Australian Approved 1200mm
Propane gas hose & regulator assembly supplied with the appliance and must
be connected only to a Propane gas cylinder certified to AS2469 standards
fitted with POL connections only.
IT MAY BE HAZARDOUS TO ATTEMPT TO FIT OTHER TYPES OF GAS
CONTAINERS.
Only use the hose assembly as supplied with this appliance for connection to
the cylinder – DO NOT USE ADAPTORS.
After use, turn the gas cylinder valve off, wait for the flame to go out, then turn
the appliance control valve(s) off.
GENERAL AND SAFETY WARNINGS

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This appliance is to be stored in a dry & well- ventilated location free from
direct sunlight, heat and ignition sources. Make sure that the cylinder is
disconnected. Do not store when still connected to the cylinder. If being stored
indoors, ensure that the location complies with the standard AS/NZS1596.
This appliance must only be serviced by an authorized service agent, please
return to your place of purchase for service & repair. Refer to Page 3.
• This appliance is designed for OUTDOOR USE ONLY
• Use only in well ventilated areas.
• Do not use the appliance if it has a leak, or has worn, deteriorated or
damaged seals or does not operate properly.
• CAUTION: Accessible parts may be very hot. Keep young children away.
• This appliance shall only be used in an above ground open-air situation
with natural ventilation, without stagnant areas, where gas leakage and
products of combustion are rapidly dispersed by wind & natural
convection.
• Do not use adaptors or modify the appliance to fit other connectors or
cylinders
• When using this appliance children must be supervised by an adult at all
times.
• Never leave the appliance unattended when operating.
• Do not use as a cooking appliance or modify for any other reason.
ONLY USE IN WELL VENTILATED AREAS.
CARBON MONOXIDE HAZARD - USING THIS APPLIANCE IN AN
ENCLOSED SPACE MAY CAUSE DEATH. DO NOT USE IN CARAVANS,
TENTS, MARINE CRAFT, CARS, MOBILE HOMES OR SIMILAR
LOCATIONS.
DANGER!
CARBON MONOXIDE HAZARD

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• NEVER CHECK FOR LEAKS WITH A FLAME OR PILOT LIGHT.
• Avoid twisting and kinking the LPG Gas Hose.
• If there is a leak on your appliance (smell of gas), immediately attempt to
turn off the cylinder valve. Remove the appliance to a well-ventilated
location away from any ignition source. Check for leaks using soapy water.
Do not try to detect leaks using a flame.
• Do not attempt to move or relocate the appliance whilst it is operating.
• Extinguish the burner and allow cooling. Disengage the gas cylinder then
move the appliance.
• Check that seals between the appliance and the
gas container are in place and in good condition
before connecting the gas container.
• Only use the hose assembly as supplied with this appliance for connection
to the cylinder – do not use adapators.
• Check that all connections are tight and that the gas cylinder connection
has been tightened before you turn the cylinder gas valve on.
• Using soapy water, coat all connections, if bubbles appear turn the
cylinder gas control off and retighten the connection before re- testing.
• Inspect the appliance regularly for signs of wear, leaks or incorrect
operation. If symptoms such as flaring of the burners, issues with lighting,
damages to hoses or connections or leaks from seals or gas controls are
identified do not attempt to repair. Contact Customer Service on
P: 0438 242 873
• To check if gas remains in the cylinder, disconnect from the appliance and
hold the cylinder in a vertical position then shake from side to side, if there
is a sound or feel of liquid movement inside the cylinder contains gas.
• When changing gas cylinders ensure this is conducted outside in a well-
ventilated location free from people, animals & ignition sources such as
naked flames, pilot lights & electrical equipment such as heaters or
elements.
SAFETY CHECK FOR GAS LEAKS

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•
This appliance must only be used in an above ground open-air situation with
natural ventilation, without stagnant areas, where gas leakage is rapidly
dispersed by wind and natural convection.
The following figures are diagrammatical representations of outdoor areas
suitable for use with this appliance. Rectangular areas have been used in
these figures – the same principles apply to any other shaped areas.
ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL
COMPLY WITH ONE OF THE FOLLOWING.
1. AN ENCLOSURE WITH WALLS ON ALL SIDES BUT WITH
NO OVERHEAD COVER.
FIGURE A1 – Outdoor Area
Example 1
2. WITHIN A PARTIAL ENCLOSURE THAT INCLUDES AN
OVERHEAD COVER AND NO MORE THAN TWO (2) WALLS.
FIGURE B1 – Outdoor Area
Example 2
SAFETY INSTRUCTIONS

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FIGURE B2 – Outdoor
Area Example 3.
With both ends open
3. WITHIN A PARTIAL ENCLOSURE THAT INCLUDES AN
OVERHEAD COVER AND MORE THAN TWO (2) WALLS,
THE FOLLOWING SHALL APPLY.
FIGURE C1 – Outdoor
area Example 4. With the
open side at least 25% of
the total wall area and
30% or more in total of
remaining wall area is
open and unrestricted.
FIGURE C2 – Outdoor
area Example 5. With the
open side at least 25% of
the total wall area and
30% or more in total of
remaining wall area is
open and unrestricted.
SAFETY INSTRUCTIONS

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OUTDOOR USE ONLY – The appliance must be used outdoors only and is to
be operated no closer than 300mm from the sides and 1000mm from above to
all combustible surfaces, fabrics, flammable materials & people.
The appliance is designed to be hung upright against a non-combustible
vertical surface. Do not operate from a non-upright position. Doing so can be
dangerous and will damage the appliance.
The unit will fail to ignite if not completely vertical and at any angle due to tilt
switch safety mechanism installed in this unit.
During operation ensure that both air inlets and the top exhaust are kept free
from obstructions and closure.
IMPORTANT – This appliance is designed to be used with a source water
temperature of 20 °C or below.
This appliance is designed to raise the outlet water temperature by a maximum
(average) of 25 °C above the source water temperature and can be adjusted
by the gas regulator and water regulator control knobs located on the front of
the appliance.
This appliance is equipped with the following safety features.
Over temperature sensor – The appliance will not allow the burner to remain
in operation once the outlet water temperature reaches 50 °C
To relight the burner, you will need to turn the water flow off and back on and
adjust water flow.
Water flow sensor – Water must be flowing through the system to allow the
burner to ignite. In the case that the water supply is restricted or ceases, for
example if you close the water flow at the shower nozzle, the burner will be
extinguished and will not relight until the water flow recommences.
Tilt switch – Ensure that the appliance is completely vertical for operation.
Any slight lean will extinguish the burner. Adjust appliance and re-ignite.
APPLIANCE PERFORMANCE
HANGING THE APPLIANCE AND APPLIANCE PERFORMANCE
APPLIANCE PERFORMANCE & SAFETY FEATURES

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This appliance shall only be used with a refillable Propane LPG cylinder
certified to AS2030.1 and certified LPG hose and regulator assembly.
WARNING: It may be hazardous to attempt to fit other types of gas
containers. Connect and change cylinders in a well-ventilated location,
preferably outside away from people and any sources of ignition, such as
naked flames, pilot flames, electric heaters/equipment.
WARNING: After using appliance in frost or freezing conditions, always drain
the unit when finished to avoid bursting pipes.
To do this, unscrew the drain plug. (You can do this by inserting a flat head
screwdriver).
GAS TYPE
FREEZING CONDITIONS

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(Note – Images below may vary from the supplied appliance)
Before using the appliance, it is important to prepare the appliance by
installing the proper adaptors to suit our intended use. In this example, we will
be preparing the portable water heater to be used with a garden hose input
from a 12volt pump.
1. Remove the heater along with all the components from the box and place
them on a table in front of you. Notice that there is a gas input, hot water
output, cold water Input as well as a battery box.
Gas Hot Water Cold Water Battery
Input Output Input Box
2. Insert two ‘D’ batteries into the ‘battery box’ and close the battery box lid.
Note: The orientation of the battery terminals. Positive down at the back.
Negative down at the front.
Negative Down
at the front
Battery Box
Positive pointing down
at back
PREPARING THE APPLIANCE FOR USE

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For garden hose water supply use, install a male garden hose attachment to
allow for a ‘snap on’ connection (not supplied) to a garden hose. First, install a
reducer fitting to increase the ‘water input’ size from ½” to ¾” to suit the ‘quick
fitting’ attachment.
Male quick fitting hose adaptor (supplied)
3. Wrap the ‘water input’ thread with two rotations of Teflon tape before
installing the reducer fitting. Tighten the adaptor, taking care not to over
tighten as this could break or crack the inlet pipe. Finally, connect the male
garden hose attachment.
Water In: Male quick fitting hose adaptor.
4. Shower hose and rose: Check that the seal is secure in both ends of the
flexible shower hose. Attach the shower rose to the flexible shower hose
using the conical end fitting. Hand force only. Do not over tighten.
On/Off Button
Now that the appliance has been prepared with the proper adapter
fittings and connections for our intended use (with a garden hose or
12v water pump supply) we can set it up for operation.
NOTE: This appliance can be used with a water input source that
provides at least 45kPa (on low flow) of pressure. For use with water
input sources, such as our 4.3lpm 35psi pump please consult the pump
instruction manual. This is available on our website.
PREPARING THE APPLIANCE FOR USE

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Find a suitable sturdy, non-combustible vertical surface to hang the appliance.
The surface should be at least 300mm clear from the sides and 1000mm from
the top of all combustible surfaces, fabrics, flammable materials & people.
1. Hang the appliance on a suitable vertical surface
by the top hanger attached to the back cover of
the heater.
2. The ‘gas inlet’ will be used to connect to the
gas hose regulator.
Gas Inlet
3. Attach the flexible gas hose and regulator to the
‘gas inlet’. Slowly using two (2) spanners, tighten
this connection, taking care not to over tighten
as doing so may damage the pipe.
DO NOT OVERTIGHTEN.
The appliance is ready to be connected to the water hoses.
4. Attach to other end of the
flexible shower hose to the
“water OUT connection (middle
connection) on the water
heater. Do not over tighten.
Note that you can also apply
Teflon tape to this threaded
connection to avoid leaks. Shower Hose Water Supply Hose
(supplied) (not supplied)
OPERATING THE APPLIANCE

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4. Connect the other end of the flexible hose
and gas regulator to the POL Propane gas
cylinder. Hand-tighten the connection in an
anti- clockwise direction.
Check the connection for leaks by coating
the orifices with soapy water. DO NOT use
a flame. If bubbles occur or a leak is
detected, turn the cylinder valve off,
“Close”, retighten all connections and
retest. Our heater is now set up and ready
for use.
NOTE: Position the gas cylinder away and to the side of the appliance.
Never place the gas cylinder directly beside
or above the appliance.
5. Turn the gas cylinder on, “Open”, in
an anticlockwise direction one full turn.
IMPORTANT: Check the connection for
leaks by coating the orifices with soapy
water. DO NOT use a flame. If bubbles occur or a leak is detected, turn
the cylinder valve off, “Close”, retighten all connections and retest.
6. Once it has been determined that there are
no leaks present, the appliance is ready to
use.
7. Turn the gas cylinder off (closed position).
OPERATING THE APPLIANCE

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8. It is preferable to set the BURNER control to
LOW
9. IMPORTANT: It is important that when starting
the appliance that the gas regulator is set to the
‘min’ position.
10. IMPORTANT: It is important that when starting
the appliance that the water regulator is set to the
‘min’ position.
11. Switch LPG Water Heater ON using the rocker switch
located at the bottom on the LPG Portable Water
Heater. Do this by having the red dot pushed in.
12. Ensure that the button on the shower rose is in the “Off”
position.
13. Turn the gas cylinder on in an anti- clockwise
direction one (1) full turn.
OPERATING THE APPLIANCE

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14. Open the valve for your input water source. This can come
from your 12v pump or mains supply. When ready push
the button “On” your shower rose. Water should start to
flow through the shower unit.
On/Off Button
15. Note: You should hear a series of clicks and
then the burner should ignite. The burner flame
can be seen operating through the ‘viewing
window’ located at the front of the appliance.
16. Adjust the temperature of the water flowing from the showerhead by
turning the ‘gas regulator’ and ‘water regulator’ knobs.
Note: For higher temperatures, increase the gas regulator control and
decrease the water regulator control. Switching the BURNER control from
LOW to HIGH will increase the temperature further.
WARNING A temperature in excess of 50°C will activate the
Over Temperature Safety Sensor and will shut down the
burners. To relight the burners, you will need to turn the water
flow OFF and then back ON
Viewing
window
OPERATING THE APPLIANCE

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Your LPG Portable Water Heater has a metal casing and a Stainless-Steel
face plate and so, should be cleaned after each use. This will not only maintain
the appearance of your Gas Hot water Shower; it will also add to its longevity.
Clean your LPG Portable Water Heater by following these steps:
1. Wipe down using a pH neutral soap solution, diluted in clean water.
2. Only use non-abrasive fiber brushes or sponges while cleaning.
More frequent cleaning may be necessary in coastal and tropical
climates or in salty or corrosive environments.
NOTE: Failure to clean your LPG Portable Water Heater adequately or failure
to follow these cleaning instructions will void your warranty.
The use of ABRASIVE materials and/or ALKALINE based cleaners will
damage the LPG Portable Water Heater. Their use is strictly prohibited and will
void your warranty.
If you are unsure of how to adequately clean and maintain your LPG Portable
Water Heater, please contact your place of purchase for further information.
If using water other than mains supply town water, ensure the
internal filter is clean before each use.
FROST DAMAGE WARNING:
Storage, Frost / Freezing temperatures:
If the appliance is to be stored for any length of time or subjected to
temperatures below freezing, it is necessary to drain any water trapped in the
appliance.
Disconnect the inlet water hose.
Allow the hot water hose and shower rose to hang down.
Loosen the screw in the water drain valve located in the bottom of the
appliance, (near to the water inlet fitting) allowing the appliance to drain.
CARE AND MAINTENANCE