Country Flame Bayvue DV 30 User manual

COUNTRY FLAME TECHNOLOGIES
BAYVUE DIRECT VENT GAS STOVE
MODEL DV 30 & DV 46
NATURAL GAS OR PROPANE CAPABLE
C
A Division of American Products, LLC
ountry Flame Technologies
900 George Street
Marshfield, MO 65706
417-859-0990
417-859-0192
www.countryflame.com
USA & CANADA TEST STANDARD:
Harmonized ANSI Z21.50 - 2000
CSA 2.22 – 2000, CAN/CGA 2.17
TESTED BY:
WARNOCK HERSEY
Suitable for Bedroom
Installation
WARNING: If the directions contained in this manual are not followed
exactly, a fire or explosion may result causing property damage, personal injury
or loss of life.
IF YOU SMELL GAS
FOR YOUR SAFETY
• Do not light any appliance.
•
Do not touch electrical switches; do not use the phone in your
building.
•
Immediately call the gas company from a neighbor’s phone.
•
Follow gas company instructions.
•
Call the Fire Department if Gas Company doesn’t answer.
FOR YOUR SAFETY
Do not store or use gasoline or any flammables (vapors or liquids) in the vicinity of
this or any other appliance.
Installation and repair must be performed by a qualified service person or gas supplier.
© 2004 COUNTRY FLAME

TABLE OF CONTENTS
INTRODUCTION...................................................................................................................3
SAFETY INFORMATION .....................................................................................................4
INSTALLATION, GENERAL................................................................................................5
PRESSURE TESTING....................................................................................................5
ALTITUDE LIMITATIONS...........................................................................................6
GAS SUPPLY CONNECTION ......................................................................................6
MINIMUM/MAXIMUM Btu RATES............................................................................7
CLEARANCES...............................................................................................................7
MINIMUM CLEARANCES...........................................................................................9
CEILING CLEARANCES..............................................................................................9
TOOL LIST.....................................................................................................................9
UNPACKING..................................................................................................................9
LOG PLACEMENT......................................................................................................10
CONTROL PANEL ACCESS ......................................................................................12
HEARTH REQUIREMENTS.......................................................................................12
VALVE ASSEMBLY REMOVAL...............................................................................12
FUEL CONVERSION KITS.........................................................................................13
PR CONVERSION KIT BV-4604 CONTENTS ..........................................................14
PR CONVERSION KIT BV-3004 CONTENTS ..........................................................14
NG CONVERSION KIT BV-4603 CONTENTS: ........................................................14
NG CONVERSION KIT BV-3003 CONTENTS .........................................................14
PROPANE CONVERSION KIT.........................................................................15
NATURAL GAS CONVERSION KIT...............................................................15
PROPANE CONVERSION ..........................................................................................15
INTAKE AND EXHAUST CONDITIONS..........................................................................18
SEALED VENTING SYSTEM ....................................................................................18
THERMOSTAT/FAN CIRCUIT ..................................................................................18
FAN INSTALLATION .........................................................................................................19
DIRECT VENT INSTALLATION .......................................................................................19
GENERAL.....................................................................................................................19
INSTALLATION PRECAUTIONS..............................................................................20
INSTALLER SAFETY PRECAUTIONS.....................................................................20
VENTING PARTS LIST.......................................................................................................20
BASIC VENT KITS......................................................................................................21
INSTALLATION PLAN.......................................................................................................22
VENT (FRESH AIR) REQUIREMENTS.....................................................................22
DIRECT VENT TERMINATION ................................................................................24
VENT TERMINALS.....................................................................................................24
STANDARD HORIZONTAL TERMINAL .................................................................24
SNORKEL TERMINAL (14" OR 36").........................................................................24
VERTICAL TERMINAL..............................................................................................24
CHIMNEY PIPE ...........................................................................................................24
STANDARD HORIZONTAL VENT...........................................................................24
VERTICAL AND HORIZONTAL VENT....................................................................27
VENT GRAPHS............................................................................................................28
Version 1.0h 1
VENT GRAPH (cont'd).................................................................................................29

TABLE OF CONTENTS
SNORKEL VENT.........................................................................................................30
VERTICAL VENT........................................................................................................30
CATHEDRAL CEILINGS............................................................................................31
MAINTENANCE..................................................................................................................32
CLEANING BURNERS AND CONTROLS......................................................32
REPLACE OLD EMBERS .................................................................................32
CHECK FLAME AND PILOT ...........................................................................33
GLASS CLEANING ...........................................................................................33
CHECK VENT SYSTEM ...................................................................................33
GLASS-CERAMIC SPECIFICATIONS ......................................................................34
GLASS REPLACEMENT ............................................................................................34
GASKET SPECIFICATIONS.......................................................................................34
GENERAL VENT INSPECTION.................................................................................36
GENERAL CLEANING...............................................................................................36
GENERAL SAFETY ....................................................................................................36
GENERAL PERIODIC INSPECTIONS.......................................................................36
CLEANING A PAINTED SURFACE..........................................................................36
CLEANING PLATED SURFACES .............................................................................37
DOOR INSTALLATION..............................................................................................37
DOOR SEAL.................................................................................................................37
MAIN ORIFICES..........................................................................................................38
GAS FLAME INSPECTION ........................................................................................38
RELIEF VALVE INSPECTON....................................................................................39
SIT 820 NOVA mV GAS CONTROL VALVE....................................................................40
WARRANTY ........................................................................................................................41
TROUBLE SHOOTING GUIDE ..........................................................................................42
TROUBLE SHOOTING GUIDE (cont’d) ............................................................................43
PARTS LIST .........................................................................................................................44
PARTS LIST (cont’d)............................................................................................................45
OPERATING INSTRUCTIONS...........................................................................................46
LIGHTING INSTRUCTIONS ......................................................................................46
TO TURN OFF GAS TO BAYVUE DV......................................................................46
FIRST FIRE...................................................................................................................46
SAFETY LABEL..........................................................................................................47
Version 1.0h 2

INTRODUCTION
THANK YOU and CONGRATULATIONS on the purchase of a new gas appliance manufactured by
Country Flame Technologies. This purchase makes you part of our family of literally tens of thousands of
previous customers who have bought Country Flame’s gas and wood products over the past several
decades. Country Flame shares our customer’s concerns to protect the environment, obtain value for their
purchase, and know that they have purchased one of the most reliable gas products the market has to offer.
Each and every employee at Country Flame pledges to ensure each and every one of our customers has our
commitment to product support. Product support is dedicated to ensuring our customers achieve the
greatest level of satisfaction from the proper use of our products. Thank you for selecting Country Flame.
We look forward to hearing from you as this product becomes part of your home heating solution.
This manual is written to provide information that will assure proper installation, proper maintenance, and
correct operation of an American made gas fireplace called the Bayvue DV (Direct Vent). It is imperative
that the certified professional installer and homeowner read, understand, and follow all information
included in this manual to ensure safety and correct operation. If there are questions on installation,
operation, or maintenance issues, please re-read and understand all directions and instructions contained in
this manual. In the event of any issues or confusion, contact Country Flame or a certified professional
before undertaking the installation or operation of this appliance. Installation must be in accordance with
local codes, gas supplier restrictions, and conform to current National Fuel Gas Code ANSI Z223.1 (USA)
or current CAN/CGA B149 Installation Codes (Canada).
Version 1.0h 3
Country Flame wishes you a lifetime of warmth and happiness.

SAFETY INFORMATION
-Do not store or use gasoline or other flammables in the vicinity of this appliance.
-Do not place clothing or flammable material on or near this appliance.
-Due to high operating temperatures, this appliance should be located out of high traffic areas and away
from furniture and draperies.
-Children and adults should be alerted to the hazards of high surface temperatures and should maintain
safe clearances (stay away) to avoid burns or clothing ignition.
-Always supervise young children playing in the same room as this operating appliance.
-Any safety screen, guard or other parts removed for servicing this appliance must be replaced prior to
operation.
-ALL INSTALLATION AND REPAIR SHOULD BE COMPLETED BY A CERTIFIED GAS
TECHNICIAN. THIS APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST
ANNUALLY, BY A CERTIFIED GAS PROFESSIONAL.
-The interior of a gas stove is subject to surface rust due to moisture in the combustion air as well as
condensation created during the initial warm up and firing of the gas appliance. At a minimum,
annually clean and repaint the interior surfaces to prevent deterioration. More frequent cleaning may be
required due to carpet lint, bedding material, dust, etc. being drawn into the appliance. It is imperative
that this appliance’s control compartment, burners, circulating air system is kept clean.
-WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL
FOR ASSISTANCE OR FOR ADDITIONAL INFORMATION CONSULT A QUALIFIED
INSTALLER, SERVICE AGENCY, OR GAS SUPPLIER.
-ALWAYS use high temperature rated silicone or sealing compound at 600OF (316OC) or higher.
-This appliance was designed as a sealed unit and as such, the glass doors must be fully intact and closed
when operating this gas product.
-This appliance was NOT designed, tested, or approved for installation in OEM mobile homes,
permanently installed mobile homes, or recreational vehicles and should not be used in such
applications.
-This appliance was NOT designed, tested, or approved for installation as a fireplace insert. Do not use
this appliance in such applications.
Version 1.0h 4
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

INSTALLATION, GENERAL
The Bayvue DV installation must ensure adequate combustion air and ventilation air is available for proper
stove operation. Refer to the venting section for further combustion air requirements. Installation must
conform to local codes and gas supplier restrictions. In the absence of local codes, an installation must
conform to the current National Fuel Gas Code which at the writing of this manual is ANSI Z223.1
(reference NFPA-54 for natural gas or reference NFPA-58 for propane products). In Canada, an
installation must conform to CAN/CGA-B149 code.
This appliance must be electrically connected and grounded in accordance with local codes, or in the
absence of local codes, with the current NFPA 70 National Electric Code or in Canada, with CSA C22.1
Canadian Electrical Code.
IT IS IMPERATIVE THAT THIS APPLICANCE’S CONTROL COMPARTMENT, BURNER, AND
CIRCULATING AIR PASSAGE WAYS ARE KEPT CLEAN AND CLEAR OF OBSTRUCTIONS.
ALWAYS PROVIDE FOR ADEQUATE COMBUSTION AIR AND ENSURE PROPER OPERATION
AT ALL TIMES. PROVIDE ADEQUATE CLEARANCES AROUND AIR OPENINGS AND
NECESSARY ACCESSIBILITY FOR ROUTINE OPERATION AND SERVICE. NEVER OBSTRUCT
ANY OPENINGS ON THIS APPLIANCE OR NEVER OBSTRUCT THE DIRECT VENT
TERMINATION ON THE EXTERIOR OF THE BUILDING.
MINIMUM CLEARANCES TO COMBUSTIBLES MUST BE MAINTAINED DURING
INSTALLATION. THE HEATER MUST HAVE ADEQUATE SPACE FOR PROPER OPERATION
AND SERVICING. MAINTAIN MINIMUM CLEARANCES AND VENT/AIR INTAKE PIPE
CLEARANCES.
TABLE 1: BAYVUE DV SPECIFICATIONS
BAYVUE DV-46 BAYVUE DV-30
NATURAL
GAS PROPANE NATURAL
GAS PROPANE
Altitude 0 - 4500’ 0 - 4500’ 0 - 4500’ 0 - 4500’
Manifold pressure 3.5” W.C. 10” W.C. 3.5” W.C. 10” W.C.
Minimum Inlet Gas Pressure 4.5” W.C. 11” W.C. 4.5” W.C. 11” W.C.
Maximum. Inlet Gas Pressure 7.0” W.C. 14.0” W.C. 7.0” W.C. 14.0” W.C.
BTU Input Rating (High) 46,000 46,000 BTUH 32,000 30,000 BTUH
BTU Input Rating (Low) 29,000 34,500 BTUH 21,000 21,500 BTUH
*Efficiency with fan (steady
state) 35,700 36,800 BTUH 24,000 23,100 BTUH
*Efficiency no fan (steady
state) 37,200 39,100 BTUH 22,800 22,000 BTUH
*A.F.U.E. 68.77% 70.67% 60.19% 62.22%
Front Burner Orifice 55 DMS 69 DMS 57 DMS 70 DMS
Middle Burner Orifice 45 DMS 55 DMS 50 DMS 59 DMS
Rear Burner Orifice 40 DMS 53 DMS 45 DMS 55 DMS
*ANSI standards are SAFETY STANDARDS not PERFORMANCE STANDARDS. A.F.U.E.
(efficiency standards) and efficiency test protocol are established by the U. S. Department of Energy.
PRESSURE TESTING
Version 1.0h 5
This appliance MUST BE isolated from the gas supply piping system during any pressure testing of the
gas supply piping system at test pressures equal to or less than ½ pounds per square inch gauge (psig) (3.5
kPa or 14” W.C.) Isolate the appliance by closing the manual shutoff valve during pressure testing.
Failure to isolate the appliance will cause damage and can require replacement of the SIT 820 NOVA mV
gas control valve. If test pressures will be in excess of ½ psig, then the SIT 820 NOVA mV gas control
valve must be disconnected from the gas supply line. Refer to FIGURE 27 for SIT 820 NOVA mV valve
information.

Country Flame’s Bayvue DV stove must be vented vertically or horizontally through an outside wall. This
appliance and all its components are tested and safe to operate when installed in accordance with the
instructions contained in this manual. Read and understand all instructions before beginning installation to
ensure maximum efficiency and safety is achieved. Failure to follow the instructions contained in this
manual will void the warranty and may present a fire hazard. Immediately, upon unpacking the product,
report any glass or parts damaged, to both the shipping company and the local Country Flame Dealer.
Country Flame
FIGURE 1: BAYVUE DV DIMENSIONS
ALTITUDE LIMITATIONS
United States input ratings of this unit are based on sea level operation. No appliance input rating needs to
be changed for any operation at elevations up to 2000 feet (600m). For operation at elevations above 2000
feet, the Bayvue DV’s input rating shall be reduced at the rate of 4% for each 1000 feet above sea level.
Exception: As permitted by the authority having jurisdiction.
Canadian input ratings of this unit are based on seal level operation. No appliance input rating needs to be
change up to 4500 feet above sea level in Canada. Installation of this appliance at altitudes above 4500
feet is subject to field test of the individual installation and approval by the local authority having
jurisdiction.
GAS SUPPLY CONNECTION
Version 1.0h 6
A gas supply line must be installed by a qualified professional and must conform to National Standards;
NFPA 54 (natural gas) or NFPA 58 (propane) as well as local codes. Connection of the gas supply line
shall be made near the lower rear of the appliance. The gas supply line shall be purged of air before
connection is made to the appliance. This shut-off valve must be located within 3 feet of the appliance or
to the existing local code standard. The Bayvue DV has been tested and approved for installation using a
(7/8" O.D. / 1/2" I.D.) Model #1650 N Dormont Flex Connector supplied with the unit. REMEMBER:
the gas supply line connection must be equipped with an easily visible shut-off valve. Do not run gas
supply lines through chimneys, gas vents, dumb waiters, elevator shafts, clothes chutes, or air ducts.
Piping should be sloped ¼” for every 12 feet of horizontal run. The slope will run from the gas meter
down to the appliance and the horizontal run shall be supported every 10 feet by suitable gas pipe hangars
or straps. Install gas supply line drip leg traps where condensate might accumulate. Sediment traps may
be required by code. Traps collect moisture and sediment that might block orifices or valves from
operating properly. Depending on the total length of gas supply line being run from the gas company
meter to the appliance, different size piping is required. Check with the local gas company for
requirements but NEVER use plastic or galvanized pipe.

The SIT 820 NOVA mV gas control value, installed in the Bayvue DV, is supplied with pressure test ports
for checking input and output fuel pressures. Refer to FIGURE 27 for valve test port locations. Valve test
ports are located below the off/pilot/on control knob. The right port is the OUT (Manifold Pressure) test
port and the left port is the IN test port. Pressure is checked by turning the capture screw counterclockwise
2 or 3 turns and then placing tubing from the manometer over the test point. WARNING: After taking
pressure readings, turn the capture screw clockwise to reseal. Do not over torque. The installer should
provide a 1/8" N.P.T. plugged tapped hole** immediately upstream of the gas supply line connection to be
used for a test gauge connection. **NOTE: N.P.T. means American Standard Taper Pipe Thread
MINIMUM/MAXIMUM Btu RATES
The Bayvue DV’s SIT 820 NOVA mV gas control valve has a HI/LOW knob that is used to regulate the
appliance’s manifold gas pressure. Refer to FIGURE 27 for location of this manifold control valve. When
a pilot flame has been established and the appliance’s OFF/PILOT/ON control knob is in the “ON”
position, the manifold HI/LOW control knob can be used to adjust the appliances Btu rates. Turning the
HI/LOW valve to “HI” allows the appliance to operate at its maximum Btu output rating. Turning the
HI/LOW valve to “LOW” allows the appliance to operate at its minimum Btu output rating.
CLEARANCES
The Bayvue DV will heat nearby surfaces when in operation. A safe Bayvue DV installation requires that
minimum or greater clearances be maintained between the stove and nearby combustible materials.
Failure to maintain proper minimum clearances will cause overheating of combustible materials that can
lead to personal property damage or loss of life. Clearances around the appliance must allow for proper
servicing of the product. If there is any question about clearances please contact Country Flame or a
certified professional. Never reduce clearances below the minimums stated in this manual.
6"
6"
1"
1"
36"
30"
1"
6"
FIGURE 2: BAYVUE DV MINIMUM CLEARANCES
FIGURE 2 shows the minimum clearances required for back wall, side wall, corner, and ceiling
installations. These minimum clearances must be maintained in order to ensure proper service can be
accomplished and to ensure overheating of combustible materials does not occur. TABLE 2 lists the
minimum clearances.
TABLE 2: BAYVUE DV MINIMUM CLEARANCES
Version 1.0h 7
CLEARANCE FROM DISTANCE (INCHES) DISTANCE (MILIMETERS)
LEFT/RIGHT SIDE WALL 6 152
FLOOR TO CEILING 66 1676
BACK WALL 6 152
UNIT TOP TO CEILING 36 914
HORIZONTAL FLUE 1 25
APPLIANCE CORNER 1 25

FIGURE 3: CLEARANCE REQUIREMENTS
A = 12 in. Clearances above grade,
veranda, porch, deck or balcony
I = 3ft. (U.S.A)
= 6ft (Canada) Clearance to service
regulator vent outlet
B
C
= 12 in.
= 9 in. (U.S.A)
12 in(Canada)
Clearances to window or door
that may be opened
Clearance to permanently closed
window
J = 9 in.(U.S.A)
= 12 in. (Canada) Clearance to non
mechanical air supply
inlet to building or the
combustion air inlet to
any other appliance
D* = 18 in.
Vertical clearance to ventilated soffit located above the terminal
within a horizontal distance of 2
feet (60 cm) from the center-line
of the terminal
K = 3ft. (U.S.A)
= 6ft (Canada)
Clearance to a mechanical
air supply inlet
E*
F
G
= 18 in.
= 9 in.
= 6 in.
Clearance to unventilated soffit
Clearance to outside corner
Clearance to inside corner
**L = 7 ft. Clearance above paved
sidewalk or a paved
driveway located on
public property
H = 3 ft. (Canada) Not to be installed above a gas
meter/regulator assembly within
3 feet (90cm) horizontally from
the center-line of the regulator
***M = 18 in. Clearance under
veranda, porch, deck
or balcony
*
**
***
30 in. minimum for vinyl clad soffits
A vent shall not terminate directly above a
sidewalk or paved driveway that is located
between two single family dwellings and
serves both dwellings.
Only permitted if veranda, porch, deck or
balcony is fully open on a minimum of 2
sides beneath the floor.
NOTE: Local codes or regulations may
require different clearances.
WARNING: In the U.S.A.: Vent system termination is
NOT permitted in screened porches. Follow all sidewall,
overhang and ground clearances as stated in the instructions.
In Canada: Vent system termination is NOT permitted in
screened porches. Vent system termination is permitted in a
porch area with two or more sides open. Follow all
sidewalls, overhang and ground clearances as stated in the
instructions.
Country Flame Technologies assumes no responsibility for
the improper performance of the fireplace when the venting
system does not meet requirements.
TABLE 3: CLEARANCE DEFINITIONS
Version 1.0h 8

MINIMUM CLEARANCES
The Bayvue DV is installed by maintaining minimum clearances to all combustibles including any
projections such as shelves, window sills, or fireplace mantles that are located above or around the
appliance. Refer to FIGURE 2, FIGURE 3, TABLE 2, and TABLE 3 for clearances.
Sidewalls, both left and right sidewalls where applicable, must maintain minimum clearances to the
appliance. Overheating of sidewall material or framing material can occur without proper clearance.
All clearances listed in this manual are considered minimum clearances. All actual installation appliance
clearances MUST conform to local installation codes AND MUST conform to any clearance requirements
imposed by the local gas supplier.
CEILING CLEARANCES
The minimum ceiling height measured from the top of the appliance to the ceiling is thirty six inches (914
mm). The minimum clearance measured from any part of the horizontal vent pipe to the ceiling is one
inch (25 mm).
TOOL LIST
The following tools or equipment are recommended to the certified professional installer to be required
during the installation process. Other tools or equipment may be required depending on site specific
conditions:
-Various open end wrenches, including 7/16”, ½”, 9/16”, and crescent wrenches as needed.
-Various nut drivers’ and torx drivers, as required.
-Pipe wrenches.
-Phillips and flat bladed screw drivers.
-Proper gas pipe fitting sealant compound.
-Leak test fluid “U” tube manometer or pressure gauge (0 – 16” WC scale) test equipment.
-Volt/ohm meter.
UNPACKING
STEP 1 Unbolt the stove from the pallet. Discard pallet and packaging material.
STEP 2 Open the stove door on the unit and unpack all components located inside the firebox.
STEP 3 Inspect the interior and exterior of the stove for any shipping damage.
STEP 4 Review the materials list provided with the appliance to ensure all parts needed for
installation are present. This should include:
a) One set of ceramic fiber logs, (total 3 logs). Handle logs with care, extremely fragile.
b) One bag of ember material.
c) One installation, operation, and maintenance manual with warranty.
STEP 5 Verify the adjustable air shutter setting is correct per TABLE 4. FIGURE 4 shows the air
shutter welded into the end of each burner. There are three air shutters to be checked.
FIGURE 4, item A shows the location of the air shutter locking screw, if adjustment is
required.
Version 1.0h 9
FIGURE 4: ADJUSTABLE BURNER AIR SHUTTER

Bayvue DV-46 Bayvue DV-30
NATURAL GAS
0 – 2000 FEET > 2000 FEET 0 – 2000 FEET > 2000 FEET
FRONT BURNER 1/8 INCH SAME 1/8 INCH SAME
MIDDLE BURNER 3/16 INCH SAME 1/4 INCH SAME
REAR BURNER 3/8 INCH SAME 3/8 INCH SAME
PROPANE
0 – 2000 FEET > 2000 FEET 0 – 2000 FEET > 2000 FEET
FRONT BURNER 1/8 INCH SAME 1/8 INCH SAME
MIDDLE BURNER FULL OPEN SAME 5/32INCH SAME
REAR BURNER FULL OPEN SAME 3/8 INCH SAME
TABLE 4: AIR SHUTTER ADJUSTMENT
LOG PLACEMENT
The ceramic logs provided with this appliance are extremely fragile. Please handle these three logs with
the utmost care. Small chips off of the logs can be covered up using high temp paint. FIGURE 5 and the
following steps present log installation instructions. WARNING: IMPROPER LOG PLACEMENT
INSIDE THE FIREBOX CAN CAUSE IMPROPER FUEL BURN, EXCESSIVE CARBON
MONOXIDE (a colorless, odorless, toxic gas) PRODUCTION AND RESULT IN SOOTING AN
ENTIRE HOUSE. MONITOR THE FIRST FEW FIRES TO ENSURE NO SOOTING.
STEP 1 Center the rear log down onto the log retainer’s two keys into the log notches. See FIGURE 5a.
STEP 2 Set the front log into the log retainer using the two outside log grate arms as guides. See
FIGURE 5b. Rest front log arm against the back log. Note grooves for top log positioning.
STEP 3 The top log lays on the left grooves nested on the back and front logs. See FIGURE 5c.
STEP 4 Embers are placed into and over the front of the "V" shaped front burner. See FIGURE 5d.
FIGURE 5a: REAR LOG PLACEMENT
Version 1.0h 10
FIGURE 5B: FRONT LOG PLACEMENT

FIGURE 5c: LOG SET (3 PIECES EACH)
FIGURE 5d: LOG SET WITH EMBERS
Version 1.0h 11
FIFGURE 5d also provides a view of a proper flame pattern for the Bayvue DV when the manifold
pressure is turned to high or its maximum Btu setting. Note that the embers that are close to the log grate
are glowing red. Further, these same embers have a blue flame being emitted from them. This “effect” is
because the front burner is designed not only to hold the embers but also to produce a small flame that
creates the burning ember effect. The middle and rear burner are designed to produce the “fire” and turn
the larger logs red. Note that a blue gas flame can be observed by looking down the front edge of the front
log. This flame should be touching “not floating above” the burner. The flame tips will be yellow but no
soot should be seen rising from the logs. It should be a very clean burn as shown in FIGURE 5d. Contact
a local Country Flame Dealer or certified professional if there is any issue with the flame appearance.

CONTROL PANEL ACCESS
HI
PIEZO
IGNITOR
LO
35.0500.00
LO
35.0500.00
IGNITOR
PIEZO
FLAME COMFORT
CONTROL
FAN SPEED
HI
OFF LO
Country Flame
VALVE
CONTROL
Country Flame
HI
OFF
VAL VE
CONTROL
LO
FAN SPEED
FLAME COMFORT
CONTROL
HI
FIGURE 6: CONTROL PANEL
The control panel is accessed through the front door of the Bayvue DV as shown in FIGURE 6. The
control panel has controls that adjust the blower fan speed, adjusts the burning setting, includes the burning
control, and the piezoelectric igniter control.
HEARTH REQUIREMENTS
When the Bayvue DV is to be installed directly on carpeting, combustible tile or other combustible
material other than wood flooring, the carpet or combustible material must be covered first. Other than
wood flooring, the floor must be covered with metal, non-combustible tile or wood paneling extending the
full width and depth of the appliance. The Bayvue DV can sit on a raised hearth as long as all chimney
pipe and all stove minimum clearances are maintained.
VALVE ASSEMBLY REMOVAL
From time to time, it may be necessary to remove the valve assembly. This assembly includes the SIT 820
control valve, the base mounting plate for the burner assembly, the pilot system, the three burner spud (a
spud is a removable cap or plug) orifice assemblies, and miscellaneous tubing. If it is ever necessary to
remove the valve assembly, take care not to damage any parts. Further, this system, once removed, should
be inspected by a certified professional before the valve assembly is reinstalled. The following steps
should be followed to ensure no damage occurs in removing the valve assembly. To reinstall the valve
assembly, reverse the steps as listed during the installation procedure.
STEP 1 Remove the control panel front access door by removing the screw hinge pins at the bottom
of the door.
STEP 2 Remove by pulling the rheostat knob off. Remove the four screws holding the control panel
front bezel in place and remove the bezel plate. Disconnect the piezoelectric igniter’s wire
from the igniter.
STEP 3 Remove the four screws holding the control panel support brackets.
Version 1.0h 12
STEP 4 Remove the two screws holding the heat shield that is directly above the valve access door
area.

STEP 5 Remove the glass door, logs, and embers. Refer to the specific section for each of these items
for further instructions on removal and installation of the glass door, logs, and embers.
Remove the three burner retaining screws and slide the burners off the burner spud orifice
holders and remove the front, middle, and rear burners. It is critical to ensure each burner is
marked so the correct burner is located in the same position it was removed from.
STEP 6 Remove the nine screws sealing the complete burner assembly to the bottom of the stove.
STEP 7 Disconnect the wiring to the terminal block and disconnect the gas.
STEP 8 Lift the complete gas valve assembly out of the stove. FIGURE 7 shows the assembly.
FIGURE 7: GAS VALVE ASSEMBLY
FUEL CONVERSION KITS
WARNING: Conversion kits shall be installed by a qualified service agency in accordance with
the manufacturer’s instructions and all applicable codes and requirements of the authorized
agency having juristriction. If the information in these manufacturer’s instructions are not
followed exactly, a fire, explosion or production of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualified service agency is responsible for the proper
installation of this kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in the owner instructions supplied with the
conversion kit.
The next several pages explain the conversion kits and step by step procedures to complete conversions.
This information is provided for homeowner reference but all conversions are to be completed by a certified
professional.
Version 1.0h 13
In the event of any problem with a Country Flame conversion kit or the installation of the kit, please contact
a local authorized Country Flame Dealer or contact Country Flame directly to obtain additional information
and assistance in properly resolving the problem.

PR CONVERSION KIT BV-4604 CONTENTS:
ITEM QTY PART NUMBER
ITEM DESCRIPTION
Regulator 1
GC-3906-01 SIT 820 NOVA mV Gas Valve
Pilot Orifice 1 BV-4614 #35 Pilot Injector Orifice
Front Spud Orifice 1 BV-4626 69 DMS LP Front Orifice Spud
Middle Spud Orifice 1 BV-4627 55 DMS LP Middle Orifice Spud
Rear Spud Orifice 1 BV-4628 53 DMS LP Rear Orifice Spud
Conversion Label 1 35-0500-01 Conversion NG to LP
Instructions 1
BV-4650 Conversion Kit Instructions
PR CONVERSION KIT BV-3004 CONTENTS:
ITEM QTY PART NUMBER
ITEM DESCRIPTION
Regulator 1
GC-3906-01 SIT 820 NOVA mV Gas Valve
Pilot 1
BV-4614 #35 Pilot Injector Orifice
Front Spud Orifice 1 BV-4632 70 DMS LP Front Orifice Spud
Middle Spud Orifice 1 BV-4633 59 DMS LP Middle Orifice Spud
Rear Spud Orifice 1 BV-4634 55 DMS LP Rear Orifice Spud
Middle Burner 1 BV-4620 Middle Burner for 30,000Btu
Rear Burner 1 BV-4622 Rear Burner for 30,000Btu
Conversion Label 1 35-0500-03 Conversion NG to LP
Instructions 1
BV-4650 Conversion Kit Instructions
NG CONVERSION KIT BV-4603 CONTENTS:
ITEM QTY PART NUMBER
ITEM DESCRIPTION
Regulator 1
GC-3905-01 SIT 820 NOVA mV Gas Valve
Pilot 1
BV-4613 #51 Pilot Injector Orifice
Front Spud Orifice 1 BV-4623 55 DMS NG Front Orifice Spud
Middle Spud Orifice 1 BV-4624 45 DMS NG Middle Orifice Spud
Rear Spud Orifice 1 BV-4625 40 DMS NG Rear Orifice Spud
Conversion Label 1 35-0500-02 Conversion LP to NG
Instructions 1
BV-4650 Conversion Kit Instructions
NG CONVERSION KIT BV-3003 CONTENTS:
ITEM QTY PART NUMBER
ITEM DESCRIPTION
Regulator 1
GC-3905-01 SIT 820 NOVA mV Gas Valve
Pilot 1
BV-4613 #51 Pilot Injector Orifice
Front Spud Orifice 1 BV-4629 57 DMS NG Front Orifice Spud
Middle Spud Orifice 1 BV-4630 50 DMS NG Middle Orifice Spud
Rear Spud Orifice 1 BV-4631 45 DMS NG Rear Orifice Spud
Middle Burner 1 BV-4620 Middle Burner for 30,000Btu
Rear Burner 1 BV-4622 Rear Burner for 30,000Btu
Conversion Label 1 35-0500-04 Conversion LP to NG
Instructions 1
BV4650 Conversion Kit Instructions
NOTE: Conversion kits are available only for natural gas and propane fuel.
NOTE: A Country Flame conversion kit is to be installed only by certified service technicians.
NOTE: Check kit contents for all parts. Do not attempt conversion with items missing.
NOTE: A Torx T20 Tamper-Proof screwdriver may be separately ordered if needed.
NOTE: D.M.S. (DMS is Drill Manufacturer's Standard) Standard twist drill or steel wire gauge number.
Version 1.0h 14
WARNING: The gas supply MUST BE SHUT OFF prior to disconnecting the electrical power and
before proceeding with ANY conversion kit installation.

A certified service technician will require one of the following Country Flame certified conversion kits,
depending on the type of conversion being planned.
PROPANE CONVERSION KIT
To convert from natural gas to propane fuel follow conversion Steps 1 through 15 starting on this page,
using one of the following conversion kits:
Bayvue DV-46N to DV46P Kit BV-4604
Bayvue DV-30N to DV46P Kit BV-3004
NATURAL GAS CONVERSION KIT
To convert from propane to natural gas fuel follow conversion Steps 1 through 15 starting on this page,
using one of the following conversion kits:
Bayvue DV46P to DV46N Kit BV-4603
Bayvue DV30P to DV46N Kit BV-3003
PROPANE CONVERSION
Bayvue DV appliances are shipped from the Country Flame factory set for 46,000 Btu Natural Gas fuel
usage; however, conversion kits may be purcahsed from Country Flame to convert the Bayvue DV to
different fuels (propane or natural gas) or lower the heat outuput to 30,000 Btu. Depending on the specific
model owned and being converted, conversion kits contain different repalcement parts that are kit specific.
Conversion requires adjustment to the regulators, the burners, and the pilot system. Refer to TABLE 1 and
page 4 and page 5 for the correct gas pressures corresponding to the conversion kit being used.
WARNING: This conversion kit shall be installed by a qualified service agency in accordance
with the manufacturer’s instructions and all applicable codes and requirements of the
authorized agency having juristriction. If the information in these instructions are not followed
exactly, a fire, explosion or production of carbon monoxide may result causing property damage,
personal injury or loss of life. The qualified service agency is responsible for the proper
installation of this kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in the owner instructions supplied with the kit.
STEP 1 Turn the control knob to the OFF position and turn off the gas supply to the valve.
STEP 2 Remove control knob extentions from the valve. Allow system to cool before proceeding.
STEP 3 Remove the control panel by removing the two screws located at the top of the panel.
Disconnect the wire from back of piezoelectric igniter. Disconnect wires from on/off switch
and variable speed control if required.
STEP 4 Refer to FIGURE 8 and using a Torx T20 screwdriver, remove and discard the three pressure
regulator mounting screws (Item A), the pressure regulator tower (Item B), and the diaphragm
assembly (Item C).
FIGURE 8: SIT 820 NOVA mV GAS CONTROL VALVE
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STEP 5 Refer to FIGURE 8. Ensure that the rubber gasket (Item D) is properly positioned and install
the new HI/LO pressure regulator assembly to the valve using the supplied screws (Item E).
Tighten screws securely.
STEP 6 Attach the enclosed "conversion" label near the certification label.
STEP 7 Re-attach all wiring to the fan control knob and the piezoelectric igniter. Replace the access
panel and tighten the two screws. Replace the control knobs.
STEP 8 Remove the door, the logs, and the embers, noting the position of each log as it is removed.
STEP 9 Remove the two screws holding the ember tray in place. Lift up the ember tray and remove.
STEP 10 Remove the three burners. Mark each burner as to their location. Refer to FIGURE 4 and
TABLE 4 for proper air shutter adjustment for each burner. Adjust each burner’s air shutter to
meet fuel conversion requirements. NOTE: Use the shank of an appropriately sized drill bit
as an air shutter gauge. Pass the gauge through both sides of the air shutter, adjust and lock
the shutter removing the gauge when finished making adjustments.
STEP 11 Use a 3/8-inch (10mm) wrench to remove and discard the burner spud orifices. Place the new
burner spud orifices in the appropriate location per the conversion kit instruction or refer to
page 12 for the proper location of each labeled burner spud orifice.
STEP 12 Remove and replace the pilot gas orifice located in the PILOT FLAME DIFFUSER BODY.
a) Remove the pilot flame diffuser (FIGURE 9, Item B) by pulling up on it.
The retainer clip (FIGURE 9, Item A) should release the pilot flame diffuser
with a light pulling motion.
b) Remove the pilot gas orifice (FIGURE 10, Item F) by using a 5/32 hex head
wrench (Allen wrench) placed in the top of the pilot gas orifice.
c) Verify the correct pilot gas orifice number per page 14 kit definitions.
Reinstall and tighten the new pilot gas orifice and replace the pilot flame
diffuser by reinserting it into the retainer clip.
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FIGURE 9: PILOT VALVE (back side)

FIGURE 10: PILOT VALVE
STEP 13 Refer to FIGURE 11, Note (X). The piezoelectric igniter cannot be installed incorrectly unless
it is damaged. The piezoelectric igniter should be in a parallel plane to the pilot flame diffuser
body. Each time the igniter button is pressed, a blue arc should occur from the piezoelectric
igniter to the pilot flame diffuser body. Replace the burners, the ember tray, the logs, the
embers, and the door, ensuring correct position of all components.
Version 1.0h 17
FIGURE 11: PILOT VALVE

STEP 14 Open the gas supply and perform gas leak test. One of the best methods used to check for gas
leaks is soap bubbles. Soap bubbles are made by mixing liquid detergent with a little water
and shaking vigorously to create soap bubbles. Cover the gas pipe joint or valve component
with these soap bubbles. If soap bubbles grow in size or the bubbles are blown off the
connection, a gas leak exists. Make necessary repairs and retest until no change in soap
bubbles is seen at any joint or valve connection.
STEP 15 Re-light the appliance. Check the flame control operation.
NATURAL GAS CONVERSION
Conversion from propane to natural gas follows the same 15 steps listed above using the parts from a
natural gas conversion kit. Adhere to the following:
NOTE: Conversion kits are to be installed by qualified service technicians.
NOTE: Do not install a kit IF conversion items are missing; check kit for all parts needed.
NOTE: A Torx T20 Tamper-Proof screwdriver may be ordered separately if needed.
INTAKE AND EXHAUST CONDITIONS
WARNING: (Safety relief valves) Operation of this appliance with an improperly installed or an
improperly maintained venting system could result in carbon monoxide poisoning. Make sure that all
safety relief valves are closed and free from obstruction at all times. This is crucial in terms of operational
safety. IT IS STRONGLY RECOMMENDED THAT A CARBON MONOXIDE DETECTOR BE
PLACED IN THE VACINITY OF THIS PRODUCT TO ENSURE MAXIMUM SAFETY. IF
BATTERY OPERATED DETECTORS ARE USED, REPLACE THE BATTERY ANNUALY.
SEALED VENTING SYSTEM
The Bayvue DV is designed for a sealed vent system. This means that all flue connections, including all
seams and joints, are to be sealed with high temperature silicone rated for a minimum of 600OF (316OC) to
ensure that a proper draft occurs during appliance operation. If it becomes necessary to disassemble the
venting, proper care must be used to reassemble and reseal the vent air intake assembly.
THERMOSTAT/FAN CIRCUIT
The Bayvue DV is pre-wired to accept a millivolt wall thermostat and includes as standard, a room air
blower fan assembly. This blower is equipped with a three-prong 120 VAC grounded power cord that
protects against shock hazard. This plug should be connected directly into a properly grounded three-
prong receptacle. Do not cut or remove the grounding pin from the blower’s plug.
The room air blower fan system is activated once the power cord explained in the preceding paragraph has
been plugged in. The fan circuit is activated along with the heat sensing thermo-disc and the fan speed
control rheostat. A wall thermostat can be connected to the terminal block on the back of the pedestal.
Simply remove the factory installed jumper and wire in the thermostat. Refer to FIGURE 12. CAUTION:
Label all wires prior to disconnection when servicing the controls or the blower system. Wiring errors can
cause improper and dangerous operational conditions. ALWAYS verify proper operation of the Bayvue
DV product after any servicing. Should any problems or operational issues be noted after servicing has
been completed, DO NOT USE THE SYSTEM until corrections have been made.
Version 1.0h 18
WARNING: DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS

FIGURE 12: BLOWER FAN
FAN INSTALLATION
The Bayvue DV comes standard with the fan kit installed. The Fan Kit consists of a blower system. The
fan is connected to the Bayvue DV’s wiring harness. The Bayvue DV is pre-wired for and includes a
rheostat (speed control), a heat activated thermo-disc and a 120 volt receptacle. The fan slips inside the
back of the pedestal into two slides mounted to the bottom of the firebox.
DIRECT VENT INSTALLATION
GENERAL
Country Flame Bayvue DV product is approved for side wall vent or vertical vent through a roof. Only
Simpson Dura Vent chimney components or Selkirk Model Direct-Temp chimney components may be
used with this product. Simpson Dura Vent chimney vent products are listed in this manual to assist with
vent installation selection. Read all these instructions carefully before starting the installation. Failure to
follow instructions may create a fire or other safety hazard, and will void the product warranty. Be sure to
follow installation instructions and maintain proper venting and maintain clearances to combustible that
will vary from one installation to another.
Version 1.0h 19