Craftsman 3One 917.252520 User manual

MODEL NUMBER 917.252520
• Assembly
• Operation
•Customer Responsibilities
• Service and Adjustments
• Repair Parts
OWNER'S MANUAL
OC, onvertlble
®
CAUTION: Read and follow all safety rules and instructions before operating this_equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES A
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine before starting.
•Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
•Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
•Be sure the area isclear ofother people before mowing. Stop
machine ifanyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
•Be aware ofthe mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
•Slow down before tuming.
•Never leave a running machine unattended. Always tum off
blades, set parking brake, stop engine, and remove keys
before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging
chute.
•Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence of
alcohol or drugs.
•Watch fortraffic when operating near or crossing roadways.
•Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, whichcan resultinsevere injuryordeath.
All slopes require extra caution. Ifyou cannot back up the
slope or ifyou feel uneasy on it, do not mow it.
DO:
•Mowupand downslopes,notacross.
•Removeobstaclessuchas rocks,treelimbs,etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overtumthemachine. Tallgrasscanhideobstacles.
•Useslowspeed. Choosea lowgearsothatyouwillnothave
tostoporshiftwhileon theslope.
•Follow the manufacturer'srecommendationsfor wheel
weightsorcounterweightstoimprovestability.
•Use extracare with grass catchers or otherattachments.
Thesecanchangethestabilityofthemachine.
•Keepall movementontheslopesslowandgradual. Do not
makesuddenchangesinspeedordirection.
•Avoidstartingorstoppingona slope. Iftireslosetraction,
disengagethe bladesandproceedslowlystraightdownthe
slope.
DO NOT: .......
•Do not tu.monslopes unless necessary, and then,turn slowly
ano graaually downhill, if possible.
• Do not mow near drolPoffs, ditches, or embankments. The
mower could suddenly tum over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause
sliding.
•Do not try to stabilize the machine by puffingyour foot onthe
ground.
•Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidentscan occurifthe operator isnot alert tothe
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children willremain where you last saw them.
•Keepchildrenoutofthemowingareaandunderthewatchful
careofanother responsibleadult.
•Bealertandrummachineoffifchildrenenterthearea.
•Beforeandwhenbacking,lookbehindand downfor small
children.
•Never carry children. They may fall offand be seriously
injuredorinterferewithsafe machineoperation.
•Neverallowchildrentooperatethe machine.
•Use extracare when approachingblindcomers,shrubs,
trees,or otherobjectsthatmayobscurevision.
IV. SERVICE
•Useextracareinhandlinggasolineandotherfuels.They are
flammableandvaporsareexplosive.
Useonlyanapprovedcontainer.
Never removegas cap or add fuel with the engine
running.Allowenginetocoolbefore refueling.Do not
smoke.
Neverrefuelthe machineindoors.
Neverstorethemachineorfuel containerinsidewhere
thereisanopenflame,suchas awaterheater.
•Neverruna machineinsidea closedarea.
•Keepnutsandbolts,especiallybladeattachmentbolts,tight
andkeepequipmentingoodcondition.
•Never tamper with safety devices. Check their proper
operationregularly.
•Keepmachinefreeofgrass,leaves,orotherdebrisbuild-up.
Clean oilor fuel spillage. Allow machineto coolbefore
storing.
•Stop and inspectthe equipmentif you strike an object.
Repair,ifnecessary,beforerestarting.
•Nevermakeadjustmentsor repairswiththeenginerunning.
•Grasscatchercomponentsaresubjecttowear,damage,and
deterioration,whichcould expose movingparts or allow
objectsto be thrown. Frequentlycheckcomponentsand
replacewithmanufacturer'srecommendedparts,whennec-
essary.
•Mowerbladesaresharpandcancut. Wraptheblade(s)or
weargloves,anduseextracaution whenservicingthem.
•Check brake operationfrequently. Adjustand service as
required.
A ook for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
ACAUTION: Always disconnect spark plug
wire and place wire where it c=mnot contact
spark plug In order to prevent accidental
starting when eetting up, transporting,
adjusting or making repairs.
2
A WARNING A
The engine exhaust from this product con-
tains cl_emicals known to the State of Califor-
n|a to cause cancer, birth defects, or other
reproductive harm.

PRODUCT SPECIFICATIONS
CONGRATULATIONS on your purchase of a Seare-
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-
trained technicians and the propertoolstoservice or repair
this tractor.
Please read and retain this manual. The instructionswill
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.252520
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
HORSEPOWER: 15.0
GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ-19LM
(GAP: .030") STD361458
VALVE CLEARANCE: INTAKE: .005" -.007"
EXHAUST: .009" - .011"
GROUND SPEED (MPH): FORWARD:
I st 1.02
2nd 1.35
3rd 2.10
4th 3.14
5th 4.00
6th 5.12
REVERSE: 1.58
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT. LBS.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement isavailable on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Followa regular schedule inmaintaining, caringfor and
using your tractor.
•Followthe instructions under =Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an intemal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unlessthe engine's exhaust system isequipped i_
with a spark arrester meeting applicable local or state laws
(ifany). Ifa spark arrester isused, itshould be maintained
in effective working order by the operator.
In the state of Califomia the above is required by law
(Section 4442 of the California Public Resources Code).
Otherstates may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler isavailable
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any pads found to be defective in material or
workmanship.
This Warranty does not cover.
•Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
•Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass.
•Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the
equipment according to the instructionscontained in the owner's manual.
•Riding equipment used for commercial or rental purposes.
.... LIMITED 90 DAYWARRANTY ON BA'n'ERY
For ninety(90) days from date of purchase, if any batteryincludedwith this ridingequipmentproves defecti,_ein materialor
workmanshipand ourtestingdeterminesthe batterywillnotholda charge,Searswillreplacethebatteryat nocharge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal fights, and you may also have other rightswhich may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF CONTENTS
SAFETY RULES ................. ........................................... 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY ...................... _........................................... 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................... 7-9
OPERATION .......................................................... 10-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 27-28
REPAIR PARTS- TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
INDEX A
Accessories ............................................ 5
Adjustments:
Brake ........................................... 22
Carburetor ................................... 25
Mower:.
Front-To-Back ........................ 21
Side-To-Side .......................... 21
Throttle Control Cable ................. 24
Air Filter, Engine ................................. 18
Air Screen, Engine ............................. 18
Assembly ........................................... 7-9
B
Battery:
Charging .................................... 7-8
Cleaning ...................................... 17
Connecting ................................. 7-8
Starting with Weak Battery ......... 23
Storage ....................................... 26
Terminals .................................... 17
Belts:
Motion Drive
RemovaVReplacement ........... 22
Mower Blade Drive
Removal/Replacement ........... 22
Blade:
Sharpening .................................. 16
Replacement ............................... 16
Brake Adjustment ............................... 22
C
Carburetor Adjustment ....................... 25
Controls, Tractor ................................ 11
Customer Responsibilities ............. 15-19
Engine:
Air Filter................................... 18
Air Screen, Engine .................. 18
Battery ..................................... 17
Cooling Fins, Engine ............... 18
Engine Oil ............................... 17
Fuel Filter ................................. 19
Spark Plugs ............................. 19
Tractor:.
Blades ..................................... 16
Lubdcation Chart ..................... 15
Maintenance Schedule ........... 15
Tire Care ......................... 8,16,23
Cutting Height, Mower ....................... 12
E
Electrical:
Interlocksand Relays .................24
Schematic...................................29
WiringDiagram...........................30
Engine:
AirFilter....................................... 18
AirScreen................................... 18
CoolingFins,Engine................... 18
OilChange.................................. 17
Oil Level................................. 13,17
OilType....................................... 17
Preparation.................................13
RepairParts...........................48-53
Starting........................................ 14
Storage....................................... 26
F
Filters:
Air................................................ 18
Fuel............................................. 19
Fuel:
Type ............................................ 13
Storage.......................................26
Fuse ...................................................24
G
GaugeWheels .....................................8
H
HoodRemoval/Installation.................24
L
LevelingMowerDeck.........................21
LubricationChart................................ 15
M
MaintenanceSchedule ...................... 15
Mower:.
Adjustment, Front-to-Back..........21
Adjustment,Side-to-Side............21
BladeSharpening....................... 16
BladeReplacement..................... 16
Cutting_eight ............................. 12
Installation...................................20
Operation.................................... 13
Removal......................................20
MowingTips....................................... 14
Muffler................................................19
SparkArrester..........................3,40
MulcherPlate..................................... 10
4
O
Oil: Cold Weather Conditions ....... 13,17
Engine ......................................... 17
Storage ....................................... 26
Operation ...................................... 10-14
Operating Mower ................................ 13
Options:
Accessories ................................... 5
Spark Arrester .......................... 3,40
P
Parking Brake ................................ 11-12
Parts Bag ............................................. 6
Pads, Replacement/Repair ........... 30-47
Product Specifications........................... 3
R
Repair Parts .................................. 30-47
S
Safety Rules ......................................... 2
Seat ...................................................... 8
Service and Adjustments .............. 20-25
Brake ........................................... 22
Carburetor ............... _................... 25
Fuse ............................................ 24
Hood Removal/Installation .......... 24
Motion Ddve Belt
Removal/Replacement ........... 22
Mower Blade Ddve Belt
Removal/Replacement ........... 22
Mower Adjustment:
Front-to-Back ......................... 21
Side-to-Side ........................... 21
Mower Installation ....................... 20
Mower Removal .......................... 20
Tire Care ............................. 8,16,23
Slope Guide Sheet ............................. 55
Spark Plugs ........................................ 19
Specifications ....................................... 3
Starting the Engine ............. .......... 13-14
Steedng Wheel ................................ 7,23
Stopping the Tractor...--........................ 12
Storage ............................................... 26
T
Throttle Control Cable Adjustment ..... 24
Tires ........................................... 8,16,23
Trouble Shooting Chart .................. 27_28
Transaxle Repair Parts................. 46-47
W
Warranty ............................................... 3
Wiring Diagram .................................. 30
Wiring Schematic ............................... 29

ACCESSORIES AND ATTACHMENTS
TheseaccessoriesandattachmentswereavailablethroughmostSearsretailoutletsandservicecenterswhenthetractorwaspurchased.
MostSearsstorescanorderthese itemsfor youwhenyouprovidethe modelnumberofyourtractor.
ENGINE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER NR RLTER
%
_IAINTENANCE
BLADES BELTS
PERFORMANCE
Searsoffersa widevarietyofattachmentsthatfityourtractor.Manyofthesearelistedbelowwithbriefexplanationsofhowtheycanhelp
you. Thislistwas currentat thetimeofpublication;however,itmaychangeinfuture years- moreattachmentsmaybeadded,changes
maybe madeintheseattachments,orsomemaynolongerbe availableorfityourmodel. Contactyour nearest Sears store for the
accessodes and attachments that are available for your tractor.
Mostoftheseattachmentsdo notrequireadditionalhitchesor conversionkits(thosethatdo areindicated)andare designedforeasy
attachingand detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soilto allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH letsyou tow 2or3 pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks notso
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves tolawn surface foreasy pickup. Twenty springtine
teeth. Useful toprepare bare areas forseeding. Available forfront
or rear m_)unting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models notequipped as 3-in-1 Convertible
mowers. See =MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractorfrom a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds upto 390 Ibs.of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADEforsnowremovalonly. 14-inchhigh,48-inchwide
bladeclears42-inchpathwhenangledleftorright.Raises,lowers
withsidelever.Adjustableskids;replaceable,reversiblescraper
bar. (Usewithtirechainsandwheelweightsand/orreardrawbar
weight.)
SNOWI"HROWERhas40-inchswath. Drum-typeaugerhandles
powderyand wet/heavysnow. Mountseasilywith simplepin
arrangement.Dischargechuteadjustsfrom tractorseaL 6-inch
diameterspoutdischargessnow10 to50 feet. Liftcontrolledat
tractorseat. (Use withchainsand wheel weightsand/orrear
drawbarweight.)
SPRAYERS use 12-voltDC electricmotorthatconnectstothe
tractorbattery or other 12-volt source. Includes boomsfor
automaticsprayingandhandheldwandforspotspraying.Wand
has adjustablespraypattern. Forapplyingherbicides,insecti-
cides,fungicides andliquidfertilizers.
SPREADER/SEEDERS makeseeding, fertilizing, andweedkill-
ingeasy. Broadcastspreadersare alsousefulfor granularde-
icersandsand.
SWEEPERS letyoucollectgrassclippingsand leaves.
TILLERhas5 hpengineand 36-inchswathtoprepareseedbeds,
cultivateandcompostgardenresidue.Tillerhasitsownbuilt-in
liftanddepthcontrolsystemanddoesNOT requireasleevehitch.
Fitsanylawn,yardorgardentractor.Simplyhookuptothetractor
drawbar and go! Optional accessories convert unit for
dethatching,aerating,hilling...withouttools.
TIRE CHAINS areheavyduty;closelyspacedextra-largecross
linksgivesmoothride,outstandingtraction.
TRACTOR CAB has heavydutyvinylfabric over tubularsteel
frame,ABSplastictop;clearplasticwindshieldoffers360 degree
visibility.Hingedmetaldoorswithcatch. Keepsoperatorwarm
and dry. Remove vinylsides and windshieldsfor use as sun
protectorin summer. Optional accessories include: ,tinted/
temperedsolidsafetyglasswindshieldwithhandoperateowiper;,
12-voltambercautionlightformountingon,cabtop.
VACSforpowerfulcollectionofheavygrassclippingsandleaves.
Optional wand attachment to pickup debris in hard-to-reach
places. VAC/CHIPPER includesa chipper-shredder.
WEIGHT BRACKET fordrawbarforsnowremovalapplications.
Uses(1) 55 lb.weight.
WHEEL WEIGHTS for rearwheelsprovideneededtractionfor
snowremovalor dozingheavymaterials.
5

CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(2) Sheet
(_ t Metal '
k_) P,lsclrgw%
knut 3/8-24
(1) Large Flat Washer
I , Ill
(1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x1
(1) Lock Washer 1/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5/8 (2) Lock Washers #10
(_ (2) Weld Nuts #10 '
.shers 3/16 x 314x 16 Gauge __
-I lllllllMIllllllI!IU
(2) Hex 1/4-20 x 3/4
_Bo_ (2) Hex Nuts 1/4-20
[2) Washers 9/32 x 5/8 x 16 Gauge
(2) Lock Washers 1/4
Parts packed separately in carton
Seat
Steering
Boot
Steering
Wheel
Video
Cassette
Mulcher
Plate
Manual Pa_s Bag
Parts bag contents not shown full size
/F_ _ (2)Washers 3/8
(2) Shoulder (/_) ___ x7/8 x14 Gauge
Bolts \ I_//./(2) Gauge _ (2) Center-
Wheels _ lock Nuts
Steering Wheel
Adapter (2) Keys
___(I I I
2) Latch Hook
Assemblys
Steering
Wheel
Insert
Slope Sheet
Steedng
Bushing
6

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts leftunassembled for shipping purposes.
To ensure safe and proper operation ofyour tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard
wrench sizes are listed.
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 9/16" wrench
(1) 3/4" Socket w/drive rachet
Phillips Screwdriver
Tire pressure gauge
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton (See page 6).
•Cut, from top to bottom, along lines on all four comers
of carton, and lay panels flat.
•Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
•Slide the steering bushing over the steering shaft.
•Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
•Position steering boot over steering shaft.
•Place tabs of steering boot over tab slots in dash and
push down to secure.
•Slide steering wheel adapter ontouppersteering shaft.
•Positionfront wheels ofthe tractorso they are pointing
straight forward.
•Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
•Assei_ble large flat washer and 3/8-24 Iocknut and
tighten securely.
•Snap steering wheel insert into center of steering
wheel .....
•Remove protective plasticfrom tractor hood and grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Fig. 8)
Raise attachment liftlever to itshighest position.
•Release parking brake by depressing clutch/brake
pedal.
•Place gearshift lever in neutral (N) position.
_.,_.Roll tractor backwards off skid.
•Remove banding holdingdischarge guard up against
tractor.
STEERING
__.S WHEEL INSERT
STEERING _ STEERING
WHEEL _I_ BUSHING
ADAPTER _SCREW
TABS
STEERING
BOOT
STEERING
SHAFT
POSITION)
STEERING
SHAFT , ' '
(SHIPPING _TAB
"........ - SLOT
PosmoN) .... .....
--...r|
FIG. 1
CONNECT BATTERY (See Figs. 2 and 3)
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
• Remove carboard packing from seat pan and lift seat
pan to raised position.
•Open battery box door.
•Be sure battery drain tube is attached to battery box.
•Remove terminal protective caps and discard.
•If this battery is put into service after month and year
indicated on label (label Iocafed between terminals)
charge battery for minimum of one hour at 6-10 amps.
•Firstconnect RED battery cable to _'ositive (+)terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
•Connect BLACK groundingcable to negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
•Close battery box door.
Open battery box door for:. •
•Inspection for secure connections (to tighten hard-
ware).
•Inspection for corrosion.
•Testing battery.
•Jumping (if required).
7•Periodic charging.

ASSEMBLY
POSITIVE
(RED)
CABLE
VENT
HOLE_
DISCARD TERMINAL
_PROTECTIVE CAPS
LOCK WASHER
!HEX FLAT WASHER
BOLT
NEGATIVE
(BLACK) CABLE
FIG. 2
CHECK TIRE PRESSURE
The tires on your tractorwere overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
SEAT
PAN
BOX DOOR
FIG. 3
INSTALL SEAT(See Fig. 4)
Adjust seat before tightening adjustment bolt.
•Remove cardboard packing on seat pan.
•Place seat on seat pan and assemble shoulder bolt.
•Assemble adjustment bolt, lockwasher and flatwasher
loosely. Do not tighten.
•Tighten shoulder bolt securely.
•Lower seat into operating position and sit on seat.
•Slide seat untila comfortable positionisreached which
allows you to press clutch/brake pedal all the way
down.
•Get offseat without moving its adjusted position.
•Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
SHOULDER
BOLT_
ADJUSTMENT
B_ _-"
LOCK WASHER
LARGE FLAT WASHER
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
Assemble gauge wheels with tractoron a flat level surface.
•Adjust mower to c;esiredcutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
•With mower in desired height of cut position, gauge
wheels shouldbeassembled sothey are slightlyoffthe
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer and 3/8-16 Iocknut and
tighten securely.
•Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL
MOUNTING
BRACKET "_
3/8-16
LOCKNUT
_8" WASHER
GAUGE WHEEU
SHOULDER BOLT
FIG. 5
FIG. 4 8

ASSEMBLY
INSTALL MULCHER PLATE
(See Figs. 6 & 7)
•Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
•Tighten hardware securely.
•Raise and hold deflector shield in upright position.
•Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
•Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
DEFLECTOR
FIG. 7
LATCH
HOOKS
WELD NUT
FROM THE TOP
HOOK POINTS
DOWN
LOCK
WELD WASHER
LATCH
HOOK
WASHER LOCK
WASHER
WASHER
PLATEMULCHER _SCREW
FIG. 6
WELD
NUT
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safeplace.
Your mower isK6w ready for discharging or installationof
optional grass catcher accessory.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFA CTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/All assembly instructionshave been completed.
/No remaining loose parts in carton.
/Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
/Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drivebelts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/Check wiring. See that all connections are stillsecure
and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls--their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
9

OPERATION
These symbols may appear on your tractor or in literature supplied with the procluct. Learn and understand their meaning.
At
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
L,
I
M
MOWER LIFT
R N H L
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
10

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractortofamiliarize yourselfwiththe locationsofvarious controlsand adjustments. Save
this manual for future reference.
LIGHT
THROTTLE/CHOKE
CONTROL
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
AMMETER
IGNmON LIFT LEVER PLUNGER
SWITCH
s" " ATTACHMENT
s4, LIFT LEVER
. :- -:-
ATTACHMENT
PARKING BRAKE
GEARSHIFT
LEVER
FIG. 8
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades;-or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declmching and brak-
ingthe tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
11
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise and lowerthe
mower deck or other attachments mounted toyour tractor.
UFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNmON SWITCH: Used for starting and stopping the
engine.
HEIGHT ADJUSTMENT KNOB: Used toadjustthemower
cutting height.
AMMETER: Indicates battery charging (+) or discharging
(-).

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractorisequipped withan operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•Depress clutch/brake pedal intofull "BRAKE" position
and hold.
•Place parking brake lever in=ENGAGED" positionand
release pressurefrom clutch/brake pedal. Pedal should
remain in"BRAKE" position. Make sure parking brake
will hold tractor secure.
THROTTL_
CHOKE
CONTROL
ATTACHMENT CLUTCH LEVER
"ENGAGED"POSmON
"DISENGAGED"
POSITION
"BRAKE"
POSITION
!
CLUTCH/BRAKE PEDAL
I"DRIVE"POSmON
PARKING BRAKE
'ENGAGED"POSmON
GEARSHIFT
LEVER
"DISENGAGED"
POSITION
HEIGHT ADJUSTMENT KNOB
FIG. 9
STOPPING (See Fig. 9)
MOWER BLADES -
•Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE -
•Depress clutch/brake pedal intofull"BRAKE" positLon.
• Move gearshift lever to neutral (N) position.
ENGINE -
• Move throttle control to slow (NIIb) position.
NOTE: Failure to move throttle control to slow (NIIb)
position and allowing engine to idle before stopping may
cause engine to "backfire".
•Turn ignition key to "OFP position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at fullthrottle.
•Operating engine at less than fullthrottle reduces the
battery charging rate.
•Full throttle offersthe best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The direction and speed of movement iscontrolled by the
gearshift lever.
•Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
•Move gearshift and range shift levers to desired posi-
tion.
•Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO ACOMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
12
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cuttingheight iscontrolled byturning the height adjust-
ment knob in desired direction.
•Turn knob clockwise (F-N) to raise cutting height.
• Turn knob counterclockwise (p_)to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn shouldbecutto approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

OPERATION
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operatorpresence sens-
ing switch. Any attempt by the operator to leave the seat
withthe engine runningand the attachment clutchengaged
will shut off the engine.
•Select desired height of cut.
•Lower mower with attachment liftcontrol.
• Start mower blades by engaging attachment clutch
control.
•TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATrACHMENT CLUTCH LEVER
"DISENGAGED" POSITION "ENGAGED"
POSITION ATrACHMENT
UFT LEVER
HIGH POSITION
,"_ LOW
POSmON
_uSACR HARGE
FIG. 10
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
Choose the slowest speed before starting up or down
hills.
o Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control :ever to
slower position.
•Ifstopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
13
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart-
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all tums slowly.
TO TRANSPORT
• Raise attachment lift to highest position with attach-
ment liftcontrol.
•When pushingor towingyour tractor, be sure gearshift
lever isin neutral (N) position.
•Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
yourtractoron atruck oratrailer, besure hood isclosedand
secured totractor. Usean appropriate means oftyinghood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
•The engine inyourtractor has been shipped, from the
factory, already filled with summer weight oil.
•Check engine oilwith tractor on level ground.
•Remove oilfillcap/dipstickand wipe clean, reinsertthe
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
=FULL" mark on dipstick is reached. Do not overfill.
•For coldweather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
•To change engine oil, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasolinewillincrease carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisturewhich leads toseparation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the'gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: RII to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

OPERATION
TO START ENGINE (See Fig. 9)
',Wen starting engine for the first time or ifengine has run
out offuel, itwilltake extra cranking timeto move fuel from
the tank to the engine.
• Depress clutch/brake pedal and set parking brake.
•Place gearshift lever in neutral (N) position.
• Move attachment clutch to "DISENGAGED" position.
•Move throttle control lever to choke ( J\l ) positionfor
cold engine start. Forwarm engine start, move throttle
control to fast (,f_) position.
•Insertkey intoignitionandturnkey clockwiseto"START"
positionand release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.
• When engine starts, move throttle control to desired
position.
Allow engine to warm up for afew minutes before
engaging drive or attachments.
NOTE: if at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need tobe adjusted for bestengine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
MOWING TIPS
• Tire chains cannot be used when the mower housing
is attached to tractor.
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
•The left hand side of mower should be used for trim-
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have thecut area tothe rightofthe
machSne. This will resultin a more even distributionof
clippings and more uniform cutting.
•When mowing large areas, start by turning tothe right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11 ).
•If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second tothe
desired height. .......
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
l=
/[(
FIG. 11
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse intothe grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulchwith your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
• Avoid cuttingyour lawnwhen it is wet. Wet grass tends
toform clumps and interferes withthe mulchingaction.
The best time to mow your lawn isthe early afternoon.
Atthis time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut and mow slowly.
• Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
• Change your cutting pattem from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
FIG. 12
14

in
CUSTOMER RESPONSIBILITIES
iii i i
AS YOU COMPLETE ._" ..... O':
Check Brake Operation VpV' I
Check Tire Pressure If V' I
TCheck for Loose Fasteners If V'7 V'
RSharpen/Replace Mower Blades VP4
L_-- LubricationChart Ik/If
Check BatteryLevel/Recharge !_s
O Clean Batteryand Terminals if
Check Transaxle Cooling Vp
Adjust Blade Belt(s)Tension I_s
AdjustMotion Drive Belt(s) Tension Ks i
Check Engine Oil Level Ik/ Vp
Change EngineOil __12,3
Clean Air Filter _2
E
NClean Air Screen 1_2
GInspectMuffler/Spark An'ester V'
I Replace Oil Filter(If equipped) _,2
N Clean Engine Cooling Fins VP2
Replace Spark Plug V'
Replace Air Filter Paper Cartridge Ik/2
Replace Fuel Filter ll_
1 - Change more often when operating under a heavy load ocin high ambient temperatures.
2 - Service more often when operating in dirty or dustyconditions.
3-If equipped with oil tilter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
5-If equipped with adjustable system.
6-Not required if equipped with maintenance-free battery.
7-Tighten Iront axle pivot holt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does notcover itemsthat have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator mustmaintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
LUBRICATION CHART
(_SPINDLE (_)
(_ -FRONT WHEEL (_
BEARING ZERK BEARING ZERK
®
(_) ATTACHME
CLUTCH
PIVOT(S)
BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
• Check tire pressure.
•Check for loose fasteners.
PIVOTS
(_) SAE 30 OR 10W30 MOTOR OIL
(_ GENERAL PURPOSE GREASE
_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

i ii ii
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules When performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake mustbe adjusted.
(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
• Maintain proper airpressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
•Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
•Raise mower to highest position to allow access to
blades.
•Remove hex bolt, lockwasher and flat washer secudng
blade.
•Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do notrecommend sharpening blade- butifyou
do, be sure the blade is balanced.
BLADE _MANDREL
_ASSEMBLY
I__''_ TRAIUNG EDGE
FLAT WASHER ____
:::AS.E.
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade willcause excessive vibration and even-
tual damage to mower and engine.
•The blade can besharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you willneed a5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer).
•Slide blade on toan unthreaded portionofthe steel bolt
or pinand holdthe boltor pinparallel with the ground.
If blade is balanced, it should remain in a hodzontal
position. If either end of the blade moves downward,
sharpen the heavy end untilthe blade is balanced.
NOTE: Do not use a nailfor balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE / /
5/8" BO_ BLADE
OR PIN "___,J
FIG. 14
16

••i i •ii
CUSTOMER RESPONSIBILITIES
BATTERY
Your tractor has a battery charging system which issuffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger willextend its life.
•Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open (See "CONNECT BAT-
TERY" in the Assembly section of this manual).
•Recharge at 6 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirton the battery and terminals can cause
the battery to "leak" power.
• Open battery box door.
•Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
•Wash battery with solution of four tablespoons of
baking soda toone gallonofwater. Be careful nottoget
the soda solution intothe cells.
•Rinse the battery with plain water and dry.
•Clean terminals and battery cable ends withwire brush
until bright.
•Coat terminals with grease or petroleum jelly.
•Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slipfrom wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrictcooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Select theoil'sSAE viscositygrade
according to your expected operating temperature.
SAE VISCOSITY GRADES
°F -20"
°c 0" 30" 32" 40" 60" 80" 100" -_" -lo" _" 1'o" _ ;o" ,o"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting incold weather, these muiti-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oillevel more frequently toavoid
possibleengine damage from running low on oil.
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oilchange.
All oil must meet API service classification SFor SG.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
•Remove oilfillcap/dipstick. Be careful notto allow dirt
to enter the engine when changing oil.
•Remove drain plug.
• After oilhas drained completely, replace oildrain plug
and tighten securely.
•Refill engine with oilthrough oil filldipsticktube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
•Use gauge on oilfillcap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oilat "FULL" line on dipstick.
FILL
CAP/DIPSTICK
OIL DRAIN
PLUG
FIG. 16
17

ill i ii
CUSTOMER RESPONSIBILITIES
AIR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours ofoperation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
•Slide foam pre-cleaner off cartridge.
•Wash it in liquid detergent and water.
•Squeeze itdry in a clean cloth.
•Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
•If very dirty or damaged, replace pre-cleaner.
•Reinstall pre-cleaner over cartridge.
•Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•Remove cartridge nut.
•Carefully remove cartridge to prevent debris from en-
tering carburetor. Clean base carefully to prevent
debris from entering carburetor.
•Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirty or damaged, replace cartridge.
•Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER KNOB-'_'_'_
i
COVER CARTRIDGE NUT
FOAM PAPER
PRE-CLEANER CARTRIDGE
BASE
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirtand stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. 18)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
•Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.
•Cover oilfill opening to prevent entry of dirt.
•Use compressed air or stiff bristle brush tothoroughly
clean engine cooling fins.
•To reassemble, reverse above procedure.
SCREWS
%BLOWER HOUSING SCREWS
DIPSTICK TUBE
ASSEMBLY
ENGINE COOLING FINS
SPARK
PLUG
FIG. 18
FIG. 17
18

i |1
CUSTOMER RESPONSIBILITIES
MUFFLER
Inspect and replace corroded mufflerand spark arrester (if
equipped) as itcould create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
=PRODUCT SPECIFICATIONS" on page 3 ofthis manual.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter shouldbe replaced once each season. Iffuel
filterbecomes clogged, obstructingfuel flow tocarburetor,
replacement is required.
•With engine cool, remove filter and plug fuel line
sections.
•Place new fuel filter in position in fuel line with arrow
pointingtowards carburetor.
•Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
CLAMP CLAMP
FUEL
FILTER
FIG. 19
CLEANING
•Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
•Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
19

ii
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
iDepress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
•Turn ignition key "OFF" and remove key.
•Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 20)
Mower willbe easier toremove from the rightside oftractor.
• Place attachment clutch in uDISENGAGED" position.
•Move attachment liftlever forward to lower mower to its
lowest position.
•Roll belt off engine pulley.
•Disconnect clutch rod from clutch lever by removing
retainer spring.
•Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
•Disconnect front linksfrom deck by removing retainer
springs.
•Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L.H. SUSPENSION ARMS MUST BEREMOVED
FROM TRACTOR.
TO INSTALL MOWER (See Fig. 20)
•Raise attachment lift lever to its highest position.
•Slide mower under tractorwith discharge guardto right
side of tractor,
°Lower liftlever to its lowest position.
•Install mower in reverse order of removal instructions.
CLUTCH
ROD
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 20
CLUTCH
LEVER
RETAINER
SPRING
20