Craftsman 3One 917.252531 User manual

/ Ra FTZ
MODEL NUMBER 917.252531
• Assembly
=Operation
•Customer Responsibilities
°Service and Adjustments
•Repair Parts
OWNER'S MANUAL
®
Convertible
\
iCAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH°
I. GENERAL OPERATION
• Read, understand, and follow alt instructions in the manual -
and on the machine before starting
•Only allow responsible adults, who are familiar with the
instructions,to operate the machine.
°Clear the area of objects such as rocks, toys, wire, etc.
which could be picked up and thrown by the blade
•Be surethe area isclearofother peoplebefore mowing Stop
machine if anyone enters the area.
•Never carrypassengers°
,Do notmow in reverse unless absolutely necessary. Always
lookdown and behind before and while backing.
°Be aware ofthe mower discharge direction and do not point
it at anyone, Do not operate the mower without either the
entire grass catcher or the guard in place.
•Slow down before turning
•Never leave arunning machine unattended. Alwaysturnoff
blades, set parking brake, stop engine, and remove keys
before dismountlngo
.Turn off blades when not mowing
° Stop engine before removing grass catcher or unclogging
chute.
.Mow only in daylight or good artificial light
•Do net operate the machine while under the influence of
alcohol or drugs.
• Watch for trafficwhen operating near or crossingroadways°
•Use extra care when loading or unloading the machine into
atrailer or truck.
IL SLOPE OPERATION
Slopes are a major factor related to toss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
requtre extra caution. Ifyoucannot backuptheslopeorifyou feel
uneasy on it, do not mow it.
DO.*
° Mow up and down slopes, notacross.
• Remove obstacles such as rocks, tree limbs, etc..
. Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.. Taft grass can hide obstacles.
= Use slow speed. Choose a low gearso that you will not have
to stop or shift while on the slope.
° Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments
These can change the stability of the machine..
°Keep all movement on the slopes slow and gradual, Do not
make sudden changes in speed or direction.
= Avoid starting or stopping on a slope. Iftires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOIT:
• Do_ot turnonslopes unlessnecessary, andthen,tum slowly
and _radually downhill,if possible
° Do n_t mow near drop-offs, ditches, or embankments. The
mow_ could suddenly turnover if awheel is aver the edge
of acliffor ditch, or if an edge caves in.
° Do not mow on wet grass. Reduced traction could cause
sliding_.
•Do not try to stabilize the machine by putting your foot onthe
ground.
°Do not use grass catcher on steep slopes.. 2
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence ofchildren. Children are oftenattractedto the machine
andthe mowing activity. Never assume that childrenwill remain
where you last saw them
•Keepchildrenoutof the mowing area and under the watchful
care of another responsible adutt.
•Be alert and turn machine off ifchildren enter the area
• Before and when backing, look behind and down for small
children°
• Never carry children. They may fall off and be seriously
injuredor interferewith safe machine operation,
°Never allow children to operate the machine_
°Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
-Use extra care in handlinggasoline and otherfuels. They are
flammable and vapors are explosive,.
Use only an approved container°
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueting_ Do not
smoke..
Never' refuel the machine indoors.
Never store the machine or fuel contain, r inside where
there is an open flame, such as a water heater_
,Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment botts, tight
and keep equipment in good condition.
*Never tamper with safety devices. Check their proper
operation regularly.
= Keep machine free of grass, leaves, or other-debris build-up.
Clean oil or fuel spillage.. Allow machine to cool before
storing.
,, Stop and inspect the equipment if you strike an object..
Repair, if necessary, before restarting°
° Never make adjustments or repairs with the engine running_
° Grass catcher components arasubject to wear damage, and
deterioraton, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary_
° Mower blades are sharp and can cut. Wrap the blade(s) or
wear gFoves,and use extra caution when servicing them..
=Check brake operation frequently.. Adjust and service as
required°
Look for this symbol to point out impor-
tant safety precautions. It means
CAUTION!!! BECOME ALERTH! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs.

CONGRATULATIONSon your purchase of a Sears
Tractor° It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartmento We have competent, well-
trained techniciansand the proper tools to service or repair
this tractor.
Please read and retain this manual The instructions will
enable you to assemble and maintain yourtractor properly,.
Always observe the "SAFETY RULES"..
MODEL
NUMBER 917.252531
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
ASears Maintenance Agreement is available on this prod-
uct Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
° Read and observe the safeb] rules.
• Follow a regularschedule in maintaining, caring for and
using your tractor.
°Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.0
GASOLINE CAPACITY 5QUARTS
AND TYPE: UNLEADED REGULAR
OiL TYPE (API-SFtSG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3°0 PINTS
SPARK PLUG: CHAMPION RJ-19LM
(GAP: .030") STD361458
VALVE CLEARANCE: INTAKE: 005" - _.007"
EXHAUST: ..009"- .011"
GROUND SPEED (MPH): FORWARD: 5.5
REVERSE: 2,.5
TIRE PRESSURE: FRONT_ 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30_35 FT.. LBSo
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrestor is used, itshould be maintained
in effective working order by the operator.
in the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws._Federal laws apply on
federal lands, A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according
to the instructions in the owner's manual, Seats will repair or replace, free of charge, any parts found tobe defective in material
or workmanship°
This Warranty does not cover:
°Expendable itemswhichbecome worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
• Repairs necessary because of operator abuse, negligence, improper storage or accident or thefailure to maintain the
equipment according to the instructions contained in the owner's manual
• Riding equipmentused for commercial or rentalpurposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other dghts which may vary from state to state,
SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, IL 60179
/ i /u.... ....... ....... .....
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-21
WARRANTY .................................................................. 3
TABLE OF CONTENTS ..................................... ... ........ 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7-10
OPERATION .......................................................... 11-16
MAINTENANCE SCHEDULE ..................................... 17
SERVICE AND ADJUSTMENTS ........................... 22-27
STORAGE ................................................................... 28
TROUBLESHOOTING ........................................... 29-30
REPAIR PARTS -TRACTOR ................................ 32-47
REPAIR PARTS -ENGINE .................................... 50_55
PARTS ORDERING/SERVICE .................. BACK PAGE
INDEX A
Accessories................................................................5
Adjustments:
Brake ............................................................24
Carburetor ................................................27
Mower:
Front-To-Back ...................................23
Side-To-Side ......................................23
Throttle Control Cabie .........................27
Air Filter, Engine .......................................................20
Air Screen, Engine ...............................................20
Assembly ........................................................7-10
B
Battery:
Charging ........................................................8
Cleaning ...............................................19
Connecting ......................................................7
Starting with Weak Battery .......... 26
Storage .....................................................28
Terminals .....................................................19
Belts:
Motion Drive
Removal/Replacement ..............24
Mower Blade Driv3
Removal/Replacement ............23
Blade:
Sharpening ..................................................18
Replacement .........................................18
Brake Adjustment .........................................24
C
Carburetor Adjustment ...............................27
Controls, Tractor ..........................................12
Customer Responsibilities ............ 17-21
Engine:
Air' Filter..............................................20
Air Screen, Engine .........................20
Battery .............................................................18
Cooling Fins, Engine ....................21
Engine Oil .................................................19
Fuel Filter ..............................................21
Spark Plugs ...................................21
Tractor:
Blades ............................................18
Lubdcation Chart ...........................17
Maintenance =Schedule...............17
Tire Care ......................................8,18,27
Cutting Height, Mower ...................................: 13
E
Electrical:
interlocks and Relays .....................26
Schematic .....................................................31
Wiring Diagram .......................................32
Engine:
Air Filter .......................................................20
Air Screen ...............................................20
Cooling Fins, Engine .......................20
Oil Change ...................................................I9
Oil Level...............................................15,19
Oil Type .....................................................18
Preparation ..................................................15
Repair Parts ......................................50-55
Starting ............................................................15
Storage .....................................................28
F
Filters:
Air .....................................................................20
Fuel ......................................................21
Fuel:Type ...........................................................15
Storage ...................................................28
Fuse .....................................................................26
G
Gauge Wheels ..................................................9
H
Hood Removal/installation .........................26
L
Leveling Mower Deck .......................................23
LubricationChart ........................................16
M
Maintenance Schedule .............................17
Mower:
Adjustment, Front-to-Back .............23
Adjustment, Side-to-Side ...............23
Blade Sharpening ................................18
Blade Replacement ................................18
Cutting Height ...............................................13
Installation .........................................22
Operation .............................................14
Removal ....................................................22
Mowing.Tips ...............................................t6
Muffler ...........................................................21
_"_ Spark Arrestor .......................................3,42
Mutcher Plate .......;............_:............................10
4
O
Oi!: Cold Weather Conditions ............15,19
Engine ..................................................................19
Storage ........................................................28
Operation .......................................................11-16
Operating Mower .......................................14
Options:
Accessories ..............................................5
Spark Arrestor .............._o................3,42
P
Parking Brake .......................................12-13
Parts Bag .........................................................6
Parts, Replacement/Repair, ...........32-47
Product Specifications ........................................3
R
Repair Paris .....................................................32-47
S
Safety'Rules .....................................................2
Seat .....................................................................8
Service and Adjustments ....................21-26
Brake ...............................................................23
Carburetor ........................................................26
Fuse ..........................................................25
Hood Removal/Installation ...........25
Motion Drive Belt
Removal/Replacement ..............23
Mower Blade Ddve Belt
RemovaltReplacement ..............23
Mower Adjustment:
Front-to-Back .....................................22
Side-to-Side ..................................22
Mower Installation .............................21
Mower Removal ....................................21
Tire Care ....................................8,17,24
Slope Guide Sheet ....................................57
Spark Plugs .............................................................20
Specifications .......................................................3
Starting the Engine .......................................14
Steering Wheel ...........................................7,24
Stopping the Tractor ..................................t2
Storage ......................................................................27
T
Throttle Control Cable Adjustment ........26
Tires ........................................_:....................8,17,24
Trouble ShootingChart .......................28-29
Transaxle Repair' Parts........................48-49
W
Warranty .........................................................3
Widng Diagram ..............................................32
Wiring Schematic ..........................................31

AND ATTACHM
These accessories and attachments were available throughmost Sears retailoutlets and service centers when thetractor was purchased_
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG GAS CAN
<Y
ENGINEOIL FUELSTABILIZER AIRFILTER
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offersawide varietyof attachments thatfit your tractor. Many ofthese are listedbelow with brief explanationsof how theycan help
you. This listwas currentat the time ofpublication;however,it may change in futureyears - more attachments may be added, changes
may be made in these attachments, or some may no longer be available orfit your model, Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for ahealthy lawn Ta-
pered 2.5-inch steel spikes mounted on lO-inch diameter discs
puncture holes in soil at close Intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn. Two Permanex containers hold
30-gallon plastic bags°
BUMPER protectsfront end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, too! caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs outof soil to allow mois-
ture and nutrients to reach grass roots° 36-inch swath° 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster_
FRONT NOSE ROLLER canters in front of mower deckto reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow2 or 3pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
cads or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chancesof %ealping"on uneven terrain. For mower decks notso
equipped.
MULCH RAKFJDETHATCHER loosenssoilandflipsthatchand
matted leavesto lawn surface for easy pickup. Twenty spring tine
teeth° Usefulto prepare bare areasforseeding, Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING T|NE DETHATCHER covers 36-inch wide path and
tosses thatch Into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models net equipped as3-in-1 Convertible
mowers. See "MOWER" tn the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x I0 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterWatePtt_ht drum holds uplo390 fbs ofweighto Rounded
edges prevent harm to turf. Adjus_lable scraper automaticalIy
cleans drum.
SNOW BLADE forsnow removalonly. 14--inchhigh, 48-inch wide
blade dears42-inch path when angled left or right Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight..)
SNO'I_rrHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangemenL DI,_charge chute adjusts fromtractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet° Lift controlled at
tractor seat. (Use with chains and wheel we' jhts and/or rear
drawbar weight°)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for
automatic spraying and hand held wand forspot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti*
cides, fungicides and liquid fertilizers°
SPREADER!SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift anddepth controlsystem and does NOT require a sleeve hitch_
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hillingo..without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dr,]. Remove vinyl sides and windshields for use as sun
protector in summer° Optional accessories include: tinted/
tempered solid safety glasswindshield withhand operated wiper,
12-volt amber cautionlight for mounting on cab top,,
VACS forpowerfulcollectionof heavy grassclippingsand leaves.,
Optional wand attachment to pick up debris in hard-to-reach
places_ VAC/CHIPPER includes achipper-shreddero
WEIGHT BRACKET for drawbar for snow removal applications°
Uses (1) 55 Ib, weighL
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.

............................................ •muuu
,,,,,, ..............
CONTENTS OF
,lll,lll,nnnlll i, llll i i ,i i,,,,, .... HARDWARE PACK
Parts Bag contents shown full size
iiiiiii1,111,1
i
O (2) Sheet
lMetal
Screws
#10-16 x 1/2
(1) Large Flat Washer
lllll i
,!
(1) Shoulder Bolt 5116-t8
lmml|ml|lm_l!
(1) Hex Bolt 1/2-13 x 1
(1) Lock Washer 1/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5/8 (2) Lock Washers #10
__) Washers
--3
(2) Hex Bolts 1/4-20 x 3/4
(¢
(2) Washers
(2) Weld Nuts #10_
3/16 x 3/4,,,x,16 Ga,uge _'_
(2) Hex flats 1/4-20
9/32 x 5/8 x 16 Gauge
(2) Lock Washers 1/4
i i,,, ,,urn i i i
illllUln i, u, lilt
Parts packed separately in carton
III I ...............
Seat Mulcher
Plate
Steering
Boot
Steering
Wheel
Video
Cassette
t I
|I
II
I I
! I
Parts Bag
ii_llll,
ill i ............... .........
Parts bag contents not shown full size
iiii ............ i IIII .........
(2) Shoulder
Bolts
Steering Wheel
Adapter
(2) Washers 3/8
_G_x7/8 x I4 Gauge
(2) Center-
lock Nuts
) Gauge
Wheels
<_ (2) Keys
(2) Latch Hook
Assemblys Steering
Bushing
Slope Sheet
ii ill Ill L ............
Steering
Wheel
Insert
6

ASSEMBLY
Your new tractorhas been assembled at the factory with exceptionof those parts left unassembled for shipping purposes°
To ensure safe and proper operation ofyour tractor all parts and hardware you assemble must be tightened secure!yo Use
the correct tools as necessary to insureproper tightness,
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier_ Standard
wrench sizes are listed°
(!) 5/16" wrench (1) 3/4" Socket w/drive rachet
(2) 7/16" wrenches Phillips Screwdriver
(1) 1/2" wrench Tire pressure gauge
(I) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
= Remove all accessible loose parts and paris cartons
from carton (See page 6)°
. Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat,,
= Check for any additional loose parts or cartons and
remove,
BEFORE ROLLING TRACTOROFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
. Slide the steering bushing over the steering shaft.
oRaise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.,
o Position steedng boot over steering shaft,
= Place tabs of steering boot over tab slots in dash and
push down to secure°
= Slide steering wheel adapter onto upper steering shaft,,
= Position front wheels of the tractor sothey are pointing
straight forward,,
° Position steering wheel so cross bars are horizontal
(left to right) andslide onto adapter. ,
= Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
° Snap steering wheel insert into center of steering
wheel
• Remove protective plastic from tractor hood and grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
!NSKID THAT MAY PUNCTURE TIRES WHERETRACTOR
IS TO ROLL OFF SKID.,
STEERING
SHAFT
(ASSEMBI
POSfflON)
SCREW
STEERING
SHAFT
(SHIPPING
PosmoN)
TO ROLL TRACTOR OFF SKID (See Fig. 8)
°Raise attachment liftlever to its highest position.
°Release parking br_ke by depressing clutch!brake
peda!. .,, ""
. Place freewheel control in freewheeling position, to
disengage transmission (See q'O TRANSPORT' in
the Operation section of this manual).
• Roll tractor backwards off skid,
. Remove banding holding discharge guard_up against
tractor.,
7

ASSEMBLY
Jllll/lllllll I I I ill
CONNECT BATTERY (See Figs. 2 and 3)
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
. Remove cardboard packing from seat pan and lift seat
pan to raised position.
o Open batterybox door.
o Remove terminal protective caps and discard.
° if tilis battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 ampso
= First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely_
= Connect BLACK grounding cableto negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
and flex nut° Tighten securely.
°Close battery box door.
Open battery box door for:
° inspection for secure connections (to tighten hard-
ware)°
= Inspection for corrosion.
° Testing battery.
°Jumping (if required).
Periodic charging o
DISCARD
TERMINAL
PROTECTIVE
CAPS
POSITIVE /
(RED) CABLI_ LOCK
HEX WASHER
NUT FLAT
WASHER
BOLT
NEGATIVE "_
(BLAC_CABLE
VENT
(KEEP
CLEAN)
SEAT
PAN
BOXDOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before, tighteningadjustment bolt.
°Remove cardboard packing on seat pan
• Place seat on seat pan and assemble shoulder bolt.
°Assemble adjustment bolt, lockwasherand flatwasher
loosely,, Do not tighten.
° Tighten shoulder bolt securely.
°Lower seat into operating position and sit on seat.
= Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all tile way
down,,
•Get off seat without moving its adjusted position°
° Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
SHOULDER
BOLT
\
ADJUSTMENT
BOLT
LOCK WASHER
LARGE FLATWASHER
FIG. 4
FIG. 2
8

CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes,, Correct tire pressure is importantfor
best cutting performance,,
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
teveled_ See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
.CHECK FOR PROPER POSITION OF ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual° Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After youlearnhowtooperate yourtractor,checktosee that
the brake isproperly adjusted See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
EMBLY
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
Assemble gauge wheels with tractor on a flat level surface,
.Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT' inthe Operation
section of this manual).
° With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer and 3/8-I6 locknut and
tighten securely°
° Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL I
MOUNTING
BRACKET "_
3/8" WASHER
GAUGE WHEEL fSHOULDER BOLT
FIG. 5
9

EMBLY
INSTALL MULCHER PLATE
(See Figs. 6 & 7)
.Install two latch hooks to mulcher plate using screw,
washer',lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
= Tighten hardware securely.
° Raise and hold deflector shield in upright position.
o Place front of mulcher plate over front of mower deck
opening and slide intoplace, as shown.
oHook front latch into hole on front of mower' deck.
° Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your' mower' is now ready for discharging or installation of
optional grass catcher accessory.
WELD NUT FROM THE TOP HOOK POINTS DOWN
LOCK
WELD WASHER
SCREW
LATCH
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
"_"'_'SCREW
WELD
NUT
FIG. 6
DEFLECTOR
SH
LATCH
HOOKS
FIG. 7
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOURECEIVE
THEBEST PERFORMANCE AND SATtSFACTION FROM
THIS QUALITY PRODUCT°
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v" All assembly instructionshave been completed.
,/ No remaining loose parts in carton.
#" Battery is properlyprepared and charged. (Minimum
1 hour at 6 amps)o
,/ Seat is adjusted comfortably and tightened securely_
,/ All tires are properly inflated. (For shipping purposes,
the tires were over_nflated at the factory).
,/ Be sure mower' deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)..
v" Check mowerand drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
v" Check wiring. See that all connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar' with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system isin safe operating condition_
,/ It isimportant to purge the transmission before operat-
ingyour tractor for the first time. Follow proper starting
andtransmission purging instructions (See"TO START
ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual).
10

OPERATION
..................................................................................... , i i ........................
These symbols may appear on your product or in literature supplied with the product,, Learn and understand their meaning.
+
BATTERY CAUTION OR REVERSE
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
FORWARD FAST SLOW
CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE
i
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
RN
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
L c®) I
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY +11
HYDROSTATIC FREE WHEEL
(Hydro Models only)

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyourtractortofamiliarize yourselfwiththelocations ofvariouscontrolsandadjustments. Save
this manual for future reference.
THROTTLE/CHOKE
CONTROL
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSI"MENT
KNOB
FREEWHEEL
CONTROL
AMMETER LIF]r LEVER
IGNITION PLUNGER
SWITCH
Q
I\I
APPROX,
SPEED
3 MPH
2 MPH
1 MPH
ATTACHMENT
LIFT LEVER
ATTACHMENT
CLUTCH LEVER
PARKING BRAKE
MOTION
CONTROL
LEVER
FIG. 8
Our tractors conform to the safety standards of the American National Standards Institute°
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your'
tractor:
LIGHT SWITCH: Turns the headlights on and off,
THROTTLE/CHOKE CONTROL: ,Used for' starting and
con'tr011ingengine speed.
CLUTCH/BRAKE PEDAL: Usedfordeclutching and brak- ..
ingthe tractorand startingthe engine_
PARKING BRAKE: Locks clutch/brake pedal into the
brake position_
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off,
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER: Used to raiseand lower the
mower' deckor otherattachments mounted toyourtractor,
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing itsposit!on,
IGNITION SWITCH: Used for starting and stopping the
engine_
HEIGHTADJUSTMENT KNOB: Usedtoadjustthe mower'
cuttingheight,,
AMMETER: Indicates charging (+) or discharging (-) of
battery°
12

OPERATION
i ii IIIINI i, ,11111,1 ii iiiiiiiiiiii
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eyedamage_ Always wear safety glasses oreye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
I IIIII1"1'1 iiii1,1
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractor isequipped with anoperator presence sensing
switch, When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine°
°Depress clutch!brake pedal intofull "BRAKE" position
and hold.
= Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal,. Pedal should
remain in"BRAKE" position° Make sure parking brake
will hold tractor secure.
°Turn ignitionkey to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use°
= Never use choke to stop engine°
NOTE: Under certain conditions when tractor isstanding
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
I_ CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
THROTTLE/
CHOKE
CONTROL
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
"DISENGAGED"
"BRAKE"
POSITION
PARKING BRAKE
POSITION
MOTION CONTROL
LEVER
"DISENGAGED"
POSITION
CLUTCH!BRAKE PEDAL
"DRIVE" POSITION HEIGHT ADJUSTMENT KNOB
FIG. g
STOPPING (See Fig. 9)
MOWER BLADES -
= Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE-
°Depress clutch!brake pedal into fulI"BRAKE" position.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED°
ENGINE - =
°Move throttle control to slow (.€1_) position,
NOTE: Failure to move throttle control to slow (.€1_)
position and allowing engine to idle before stopping may
cause i_ngineto "backfire".
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle°
•Operating engine at less than full throttle reduces the
battery charging rate.
•Ful! throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD (See
Fig. 9)
The direction and speed of movement is controlledby the
motion control lever_
°Start tractor with motion control lever in neutral (N)
position.
° Release parking brake and clutch/brake pedal.
•Slowly move motion control lever to desired position°
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 9)
The cuttingheight iscontrolledbyturningthe height adjust-
ment knob in desired direction.
°Turn knob clockwise ((_) to raise cutting height.
-Turn knob counterclockwise (iP_)to lower cutting
height.
The cutting height range isapproximately 1-1/2" to 4", The
heights are measured from the ground to the blade tip with
the engine not running, These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed°
°The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth°
•For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
13

OPERATION
TO OPERATE MOWER (See Fig. 10)
Yourtractorisequipped with an operatorpresencesensing
switch. Any attempt bythe operator' to leaVe'the_s6a_With
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
Lower mower' with attachment lift control,,
°
oStart mower blades by engaging attachment clutch
control,,
TO STOP MOWER BLADES - disengage attachment
clutch control°
IJl,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,, ,, ,,,,,,,,,,,,, IJ I Illllllllllllll
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION "ENGAGED"
POSITION ATTACHMENT
HIGH POSITION
DISCHARGE
GUARD
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope,
Choose the slowest speed before starting up or down
hills_
•Avoid stopping or changing speed on hills.
° If slowing isnecessary, move throttle control lever to
slower position.
° If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
°Move motion controllever' to neutral (N) position.
IMPORTANT; THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
°To restart movement, slowly release parkingbrake and
clutch/brake pedal
° Slowly move motion controllever to slowest setting.
=Make allturns slowly,
TO TRANSPORT (See Figs. 8 and 11)
When pushingortowingyourtractor,be sure todisengage
transmissionby placing freewheel controlin freewheeling
position° Free wheel controlislocated at the rear drawbar
of tractor_
=Raise attachment lift to highest position with attach-
ment liftcontrol.
oPullfreewheel controlknob outand hold inpositionby
insertingretainerspring intoforward hole ofcontrolrod
°Do not pushor towtractorat more than two (2) MPH_
°To reengage transmission,reverse above procedure.
NOTE: To protect hood from damage when transporting
yourtractoronatruckoratrailer,besure hood isclosedand
secured totractor. Use anappropriatemeans oftyinghood
to tractor(rope, cord, etc.).
FIG. 10
FIG. 11
14

........................................................ ........... :ill ill i i i i ill ii ,ll,,, i_/
OPERAT
BEFORE STARTING THE ENGINE IMPORTANT: COLD STARTIHG FOR HYDRO (BELOW
40°F) -AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WARM UP FOR ONE (1)
'_ MINUTE BY PLACING MOTION CONTROL LEVER INCHECK ENGINE OIL LEVEL (See Fig, 9)
•The engine in your tractor has been shipped, from the
factory, already filIed with summer weight oil
. Check engine oil with tractor on level ground°
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level If necessary, add oil until
"FULL" mark on dipstick is reached, Do not overfill
° For cold weather operation you should change oil for
easier starting (See 'OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
° To change engine oil, see the Customer Responsibili-
ties section in this manual,
NEUTRAL IN) POSITION AND RELEASING CLUTCH/
BRAKE PEDAL.
NOTE= If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F), the carburetor fuel mixture
may need tobe adjusted for best engine performance° See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual
ADD GASOLINE
°Fill fuel tank_ Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life)o
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEANWINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisturewhich leads toseparationand formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let itrun until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur._
....... ,L l llll ::
I i 41IL CAUTION: Fill to bottom of gas tank
I, Ii fillerneck. Do not overfill. Wipeoffany
I' IIIispilled oil or fuel. Do not store, spill or
•,•,1 use gasoline near an open flame.
TO START ENGINE (See Fig. 9)
When starting engine for the first time or if engine has run
out of fuel, itwil! take extra cranking time to move fuel from
the tank to the engine.
° Depress clutch/brake pedal and set parking brake,
• Place motion control lever in neutral IN) position.
• Move attachment clutch to "DISENGAGED" position,
• Move throttle control lever to choke ({'.,) position for
cold engine start. Forwarm engine start, move throttle
control to fast (,_) position.
• Insertkeyinto ignitionandturn keyctockwise to"START"
position and release key as sodn as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.
• When engine starts, slowly move throttle control lever
to desired running speed.
• Allow engine to warm up for a few minutes before
engaging drive or attachments
PURGE TRANSMISSION
ill iii1,,,..................................
CAUTION: Never engage or disengage
freewheel lever while the engine isrun-
ning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
° Place tractor safely on level surface with engine off and
parking brake seL
• Disengage transmission by placing freewheel con!rol
in freewheeling position (See q'O TRANSPORT' in
this section of manual).
•Sitting inthe tractor seat, start engine. After theengine
isrunning, move throttlecontrol to slow (-=_) position.
With motion control lever in neutral IN) position, siowly
disengage clutch/brake pedal.
•Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times
NOTE; During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
= Move motion control teverto neutral IN) position. Shut-
off engine and set parking brake_
°Engage transmission by placing freewheel control in
driving position (See "TOTRANSPORT' inthis section
of manual).
- Sitting inthe tractor seat, start engine. Afterthe engine
is running, move throttle control to half ('1/2) speed.
With motion control lever in neutral IN) position, slowly
disengage clutch/Drake pedal.
=Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control leverto the neutral IN) position. Repeat
this procedure with the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal
operation.
15

, ill illll illll illl i illl ii ii ill ii illll OPERATION
MOWING TIPS MULCHING MOWING TIPS
- Tire chains cannot be used when the mower ho.us!qgis
attached to tractor.
o
ii
Mower' should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
The left hand side of mower should be used for trim-
rning.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine,, This will resultin a more even distribution of
clippings and more uniform cutting°
.When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig° t2 ).
° If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
oDo not mow grass when it is wet° Wet grass will plug
mower and leave undesirable clumps° Allow grass to
dry before mowing.
• Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
° When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used°
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE.
o The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall ontothe lawn they will disperse into the grass
ana not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always muich with your highest engine (blade) speed
as this will provide the best recutting action of the
blades_
FIG. 12
o Avoid cutting your lawnwhen itis wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early aftemoon_
At this time the grass has dded and the newly cut area
will not be exposed to the direct sun.
o For'best results, adjustthe mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 13), For extremely heavy mulching,
reduce your width of cut and mow slowly.
° Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path°
° Change your cutting pattern from week to week. Mow
north tosouth one week then change to east to west the
next week_ This wiUhelp prevent matting a_d graining
of the lawn.
FIG. 13
MAX 1/3
16

iii1,11 ii ................... NIN'rl I'11'1'1"1111111111II, III "11'1'1'"11' II I ,'1"',"',',11,
CUSTOMER RESPONSiBiLiTiES
............. ,, ,, , ,,, ,,,,,,,,,,,,, ,,,,
Check Tire Pressure _#'
TCheek for LeoseFasieners - if
AR Sharpen/Replace Mower Blades
C L,bricaiion€_a,t
T
0
R
E
N Ciea, Air Screen
Ginspect Muffter/SparkArrester
Replace Oil Filter (If equipped)
NE Clean Engine C'oolingFins
Replace Spark Plug
'"";p,ace"A,,F,,te,Pape,Co,f,dg';'""...............:. . v,2......
Replace Fuel Filter if
MAINTENANCE SCHEDULE ___/_o_n_
AS YOU COMPLETE ./_/T/_._._._O_" _
REGULARSERVICE............................_,/'_!/_-_'%_VSERVIOE DATES
Check Brake Operation if v,' v'7 v'
v',
v" J
Check, Battery LeveVRecha!ge ................. _ ........
Clean Battery and Terminals tf IV#
Check Transaxle Cooling If
Adjust Blade Belt(s) Tension VP5
Adjust Motion Drive Belt(s) Tension V's
..................................................... I1'
Cheek Engine 0iiLevel V_Vf
Change Engine Oil ,,t/, ..............,i_t_,3 ........... if
Clean Air Filter VP2
......... Vlf .........
v'
......................... ! L
v'V'
1 - Change more often when operating under a heavy load or tn high ambtenltemperatures
2_Service more ellen when operating Indirty or dusty conditions
3- If equipped withoilfiller, change oil every 50 hours
4-Replace blades mere often when mowing insandy soil
5 - t! equipped wi_hadjustable system
6 - Not requiredt! equipped wilh maintenance-tree batlery,
7- Tighten front axle pivot bolt to 35 ft_lbe, m_ximum
Do net overtlghten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover itemsthat have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed inthis manual.
Some adjustments will need to be made periodically to
properly maintain your tractor..
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each seasom
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer=
BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
,, Check tire pressure.
•Check for loose fasteners°
LUBRICATION CHART
1_ SPINDLE ZERK ZERK(_
@BEARING ZERK BEARING ZERK
ENGINE @
OCLUTCH
PIVOT(S)
(_SAE 30 OR 10W30 MOTOR OiL
@GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. iF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
17

"""H"H"IHIIII"IIIlll CUSTOMER RESPONSiBiLiTiES
TRACTOR
Always observe safety rules when performing any rnainte-
nanceo
BRAKE OPERATION
Iftractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual)°
TIRES
-Maintain proper air'pressure in all tires (See "PROD-
UCT SPECIFICATIONS on page 3 of this manual)_
= Keep tires free of gasoline, oil, or insectcontrol chemi-
cals which can harm rubber.,
• Avoid stumps, stones, deep ruts, sharp objects and
other' hazards that may cause tire damage°
BLADE CARE
For best results mower' blades must be kept sharp, Re-
place bent or damaged blades,.
BLADE REMOVAL (See Fig. 14)
° Raise mower to highest position to allow access to
blades°
- Remove hexbolt, lock washer and flat washersecuring
blade_
-Install new or resharpened blade with trailing edge up
towards deck as shown.
°Reassemble hex bolt, lock washer and flat washer' in
exact order as shown.
°Tighten bolt securely (30-35 FL Lbs. torque).,
IMPORTANT: BLADE BOLTIS GRADE 8 HEATTREATED.
NOTE" We do not recommend sharpening blade- butifyou
do, be sure the blade is balanced.
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced, An
unbalancedblade willcause excessivevibration and even-
tual damage to mower and engine°
•The blade can be sharpened witha file oron agrinding
wheel, Do notattemptto sharpen while on the mower,,
.To checkblade balance, you willneed a 5/8" diameter
steel bolt. pin,ora cone balancer. (When usingacone
balancer, foIlow the instructions supplied with bal-
ancer).,
° Slide blade or]to an unthreaded portion of the steel bott
or'pin and hold the bolt or pinparallel with the ground.
If blade is balanced, it should remain in a horizontal
position_ If either end of the blade moves downward,
sharpen the heawy end until the blade is balanced.
NOTE; Do not use a nail for balancing blade, The lobes of
the center' hole may appear to be centered, but are not.,
CENTER HOLE //
LADE
FIG. 15
BLADE MANDREL
TRAILING EDGE
FLAT WASHER ,_ I
HEX BOLT
(GRADE
*AGRADE8HEATTREATED BOLT CAN BE
IDENTIRED BY StXLINES ONTHE BOLT HEAD.
FIG. 14
18

CUSTOMER
BATTERY
Your tractor has a battery charging system which issuffF
cient for normal use,, However, periodic charging of the ,_.
battery with an automotive charger will extend its life.
•Keep battery and terminals cteano
° Keep battery bolts tight.
oKeep small vent holes open (See "CONNECT BAT-
TERY" in the Assembly section of this manual).
o Recharge at 6 amperes for I hour,,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
.Open battery box door.
° Disconnect BLACK battery cable first then RED bat-
ten/cable and remove batter/from tractor,
= Wash battery with solution of four tablespoons of
bakingsodatoonegallon ofwater. Becareful nottoget
the soda solution intothe cells.
°Rinse the battery with plain water and dry,,
• Clean terminals and battery cable ends with wire brush
until bright°
:Coat terminals with grease or petroleum jelly,
Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual)_
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessarjo The belts are not
adjustable° Replace belts ifthey begin to slip from wear.,
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission ishot.
° Inspect cooling fan to be sure fan blades are intact and
clean.
°Inspect cooling fins for dirt, grass clippings and other
materials,, To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nanceis not required forthe lifeof thetransaxle. Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center!department.
ENGINE
IL IES
LUBRICATION
Only use high quality detergent oil rated with API service
classification SFor SG, Select theoil's SAE viscosity grade
according to your expected operating temperature.,
SAE VISCOSITY GRADES
........... b
<
oF -20°........... 0_ .........30°3'2" 40 °60" ..............80 ° ..... 100_
_C -3o°_20° -t0 ° 0' t'0° 20=30" 40"
"TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 16
NOTE: Although multi-viscosity oils (5W30, 10W30 etc)
improvestarting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possibte engine damage from running low on oil
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor isnot used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation,, Tighten oil fill
cap!dipstick securely each time you check the oil level
TO CHANGE ENGINE OIL (See Figs,, 16 and 17)
Determine temperature range expected before oil change.
All oil must meet AP1service classification SFor SG,,
•Be sure tractor is on level surface.
•Oil willdrain more freely when warm,,
°Catch oiI in a suitable container,.
•Remove oil fill cap/dipstick,, Be careful not to allow dirt
to enter the engine when changing oil
•Remove drain plug.
•After oil has drained completely, replace oil drain plug
and tighten securelyo
•Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual
•Use gauge on oil fill cap/dipstick for checking level Be
sure dipstick cap is tightened securely for accurate
reading° Keep oil at "FULL" line on dipstick.
CAP/DIPSTICK
OIL DRAIN
PLUG
19 FIG. 17

iii illllllllllllllll
CUSTOMER R
AIR FILTER (See Fig. 18)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after'every 25 hours ofopera-
tion or every season, Service paper cartridgeevery 100
hours ofoperation orever,,,season, whicheveroccursfirst,
Service air cleaner more often under dusty conditions,
BI
*Remove knob(s) and cover.,
TO SERVICE PRE-CLEANER
. Slide foam pre-cleaner off cartridge,
-Wash it in liquid detergent and water.,
= Squeeze it dry in a clean cloth,
o
CLEAN AIR SCREEN (See Fig. 19)
Air screen must be kept free of dirt and chaff to prevent
enginedamage from overheating° Clean withawire brush
or compressed air to remove dirtand stubborn dried gum
fibers,
ENGINE COOLING FINS (See Fig. 19)
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil
• if very dirty or damaged, replace pre-cleanero
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s),,
TO SERVICE CARTRIDGE
Remove any dust, dirt or'oil from engine cooling fins to
prevent engine damage from overheating.
= Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.
•Cover oil fill opening to prevent entry of dirt,
° Remove cartridge nut,.
= Carefully remove cartridge to prevent debris from en-
terin_ carburetor'. Clean base carefully to prevent
debns from entering carburetor.
° Clean cartridge by tapping gently on flat surface,, tfvery
dirty or damaged, replace cartridge,.
° Reinstall cartridge, nut, precleaner, cover and secure
with knob(s)o
IMPORTANT; PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE, DO NOT OIL CARTRIDGE DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER KNOB -"'-
COVER
• Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
° To reassemble, reverse above procedure,.
SCREWS BLOWER
HOUSING
AIR SCREEN
DIPS_CK
TUBE
ASSEMBLY
SCREWS
CARTRIDGE NUT
PAPER
CARTRIDGE
ENGINE COOLING FINS
FIG. 19
PLUG
FIG. 18
20