Craftsman 3One 917.252700 User manual

SFJAR8
NUMBER 917.252700 OWNER'S MANUAL
=Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
®Repair Parts
®
Convertible
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800_659-5917
I IIIIIIIIIIIIIIIII..................................

SAFETY RULES
A Safe Operation Practices for Ride-On Mowers A
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS°
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH°
LGENERAL OPERATION
• Read, understand, and follow all instruction'sin the manual
and on the machine before starting.
° Only allow responsible adults, who are familiar with the
instructions,to operate the machine.
° Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade_
° Besure the area isclear of otherpeoplebeforemowing, Stop
machine if anyone enters the area.,
•Never carry passengers°
• Do not mow in reverse unless absolutely necessary° Always
look down and behind before and while backing.
°Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
', Stow down before turning°
•Never leave a runningmachineunattended° Alwaysturn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
•Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging
chute.
=Mow only in daylight or good artificiallight.
• Do not operate the machine while under the influence of
alcohol or drugs,
• Watch for traffic when operating near or crossing roadways.
° Use extra care when loading or unloading the machine into
a trailer or truck°
I!. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury ordeath.
All slopes require extra caution, If you cannot back up the
slope or if you feel uneasy on it, do not mow ito
DO:
• Mow up and down slopes, not across_
° Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.. Tall grass can hide obstacles.,
° Use slow speed.. Choose a low gear so that you will not have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
° Use extra care with grass catchers or other attachments.
These can change the stability of the machine°
° Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction°
• Avoid starting or stopping on aslope.. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope..
DO NOT:
°Do notturnonslopes unlessnecessary, and then,turnslowly
and gradually downhill, if possible.
•Do notmow near drop-offs, ditches, or embankments,. The
mower coutdsuddenly turnover ifa wheel isover the edge
of a cliffor ditch, or ifan edge caves in.
•Do not mow on wet grass,.Reduced traction could cause
sliding°
•Do not try to stabilizethe machine by puttingyour foot onthe
ground,
°Do notuse grass catcheron steep slopes.
2
IIi. CHILDREN
Tragic accidents can occur ifthe operator is not alert to the
presence of .children° Children are often attracted to the
machine and the mowing activity° Never assume that
children will remain where you last saw them.,
• Keep children out of the mowing area and under the watchful
care of another responsible adult,.
° Be alert and turn machine off if children enter the area°
• Before and when backing, look behind and down for small
children.
• Never carry children.. They may fall off and be seriously
injured or interfere with safe machine operation.
° Never allow children to operate the machine.
• Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Useextra care inhandling gasoline and other fuels_ Theyare
flammable and vapors are explosive.
- Use only an approved container_
- Never remove gas cap or add fuel with the engine
running.. Allow engine to cool before refueling. Do not
smoke_
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater..
.Never run a machine inside a closed area_
° Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition..
•Never tamper with safety devices. Check their proper
operation regularly,.
• Keep machine free ofgrass, leaves, or other debris build-upo
Clean oil or fuel spillage° Allow machine to cool before
storing,.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running_
• Grass catcher components are subject towear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary..
• Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them..
° Check brake operation frequently. Adjust and service as
required..
A Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED,
CAUTION: Alwaysdisconnectspark plug
A wlreand placewire wherelt cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
A WARNING A .........
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.

CONGRATULATIONS on your' purchase of a Sears
Tractor° It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance..
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartment+ We have competent, well-
trained technicians and the proper tools to service or repair
this tractor°
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly,,
Always observe the "SAFETY RULES".
_ODEL
_IUMBER 917°252700
3ER1AL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERfAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE
)RODUCT SPECIFICATIONS
-tORSEPOWER: 18.0
GASOLINE CAPACITY 3+5GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SFISG): SAE 30 (above 32°F)
SAE 5W+30 (below 32°F)
OIL CAPACITY: Wi FILTER: 4.0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RV17YC
(GAP: ,,025")
VALVE CLEARANCE: INTAKE: °003" - +006"
EXHAUST: B13" - +016"
GROUND SPEED (MPH): FORWARD:
1st 1+1
2nd 1+5
3rd 23
4th 3.5
5th 4.5
6th 5.7
REVERSE: 1.8
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BLADE BOLT TORQUE: 30-35 FT..LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct,. Contact your nearest Sears store for details,,
CUSTOMER RESPONSIBILITIES
,Read and observe the safety rules.
•Follow a regular schedule in maintaining, caring for and
using your tractor.
° Follow the instructions under "Customer' Responsibili-
ties" and "Storage" sections of this owner's manual.,
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-coy+
ered tand unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(ifany)° If a spark arrester is used, it should be maintained
in effective working order' by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands., A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis rnanual),.
LIMITED TWO YEAR "WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any partsfound to be defective in material or
workmanship..
This Warranty does not cover:
.Expendable items whichbecome worn duringnormaluse, such as blades, spark plugs, aircleaners, belts, etc..
• Tire replacement orrepair caused by puncturesfrom outside objects, suchas nails, thorns, stumps, or glass.
°Repairs necessary because of operatorabuse, negligence, improperstorage or accident or the failure to maintain the
equipmentaccording tothe instructionscontainedin the owner's manual
•Ridingequipment used for commercial or rentalpurposes.,
LIMITED 90 DAY WARRANTY ON BATTERY
For' ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanshipand our testing determines the battery will not holda charge, Sears will replace the battery at nocharge+
IN+HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLY
WHILE THiS PRODUCT IS IN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have ether rightswhich may vary from state to state,.
SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, IL 60179
3

i,i1,1,illlllHiHiHI
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15=18
WARRANT'/ ........................ :......................... .;............... 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................... 7-9
OPERATION .......................................................... 10-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 19_23
STORAGE ................................................................... 24
TROUBLESHOOTING ........................................... 25_26
REPAIR PARTS _TRACTOR ................................ 28_45
REPAIR PARTS -ENGINE .................................... 46m51
PARTS ORDERING/SERVICE ............... BACK COVER
INDEX A
Accessories.................................................................5
Adjustments;
Brake .........................................................21
Carburetor .............................................23
Mower
Front-To-Back ......................................20
Side-To-Side ..............................20
Throttle Control Cable ................... 23
Air Filter, Engine.........................................17
Air Screen, Engine ...........................................18
Assembly ....................................................7-9
B
Battery:
Charging ..................................................8
Cleaning ........................................................16
Starting with Weak Battery ............22
Storage ...................................................24
Terminals ..........................................16
Belt:Motion Drive
Removal/Replacement ................2t
Mower Belt(s)
Removal/Replacement ........... 21
Blade:
Sharpening .............................................16
Replacement ...........................................16
Brake Adjustment .....................................21
C
Carburetor Adjustment ......................................23
Controls, Tractor ............................................11
Customer Responsibilities ...............15-18
Engine:
Air Fitter ...............................................17
Air Screen ..........................................18
Cooling Fins ......................................18
Engine Oil .....................................13,17
Fuel Filter ..............................................18
Spark Plug(s) ...............................18
Tractor:.
Battery .................................................16
Blade ................................................16
Lubrication Chart ...................................15
Maintenance Schedule ............ 15
Tire Care .....................................8,16,22
Transaxle ..............................................17
Cutting Height, Mower .............................12
E
Electrical:
Interlocks and Relays ....................22
Schematic ....................................................27
Wiring Diagram .......................................28
Engine:
Air Filter.................................................17
Air Screen ................................................18
Cooling Fins ...............................................18
Oil Change .........................................17
Oil Level ...................................................13
Oil Type ..........................................t3,17
Preparation ..................................... 13
Repair Parts ...............................46-51
Starting..................................................14
Storage .................................................24
F
Filter.
Air Filter ...............................................17
Fuel .................................................................18
Fuel:Type ............................................................t3
Storage .......................................................24
Fuse .............................................................................22
H
Hood Removalflnstallation ..........................22
L
Leveling Mower Deck ..............................20
Lubrication:
Chart ..................................................................15
Engine...............................................17
M
Maintenance Schedule ....................... t5
Mower.
Adjustment, Front-to-Back..................20
Adjustment, Side-to-Side .....................20
Blade Replacement ...................................16
Blade Sharpening ......................... 16
CuttingHeight ............................... 12
Installation ................................................19
Operation ...................................................13
Removal .............................................19
Mowing Tips ..........................................................14
Muffler ...........................................................18
Spark Arrester ........................... 3,36
O
Oi!: Cold Weather Conditions ............13,17
Engine...................................................................17
Storage ........................................... 24
Operation ..........................................10-14
Operating Mower ....................................................13
Options:
Accessories ....................................... 5
Spark Arrester ............................. 3,36
P
Parking Brake ................................... 11-12
Parts Bag ............................................................6
Pads, Replacement/Repair ..............28-45
Product Specifications.................................3
R
Repair Parts ...........................................................28-45
S
Safely Rules ...........................................................2
Seat ..................................................................................8
Service and Adjustments ........................19-23
Carburetor ..................................................23
Fuse ...................................................................22
Hood Remova!/Installation .................22
Motion Drive Belt
Removal/Replacement ....................21
Mower Belt(s)
Removal/Replacement .............21
Mower Adjustment
Front-to-Back ..............................20
Side-to-Side .................................20
Mower Removal/Installation .......... 19
Tire Care ..................................8,!6,22
Slope Guide Sheet ............................... 55
Spark Plug(s) ........................................ 18
Specifications.....................................................3
Starling the Engine .............................13-14
Steering Wheel .......................................7,22
Stopping the Tractor ...............................12
Storage .................................................................24
T
Throttle Control Cable Adjustment ...... 23
Tires ................................................................8,16,22
Troubleshooting Chart .................................25-26
Transaxle ................................................................17
W
" Warranty .........................................................................3
Wiring Diagram ...................................... 28
Wiring Schematic .......................................................27
4

i i1,,1,,,1,1, ,11,1, ii ,i i,,Jl,JlJ
ACC RIES AND ATTACHM
These accessories and attachments were available throughmost Sears retail cutletsand service centers when the tractor was purchased+
Most Sears stores can order these items for you when you provide the model number ofyour tractor+
ENGINE MAINTENANCE
SPARKPLUG BLADES BELTSGAS CAN ENGINEOIL FUELSTABILIZER AIR FILTER
%
PERFORMANCE
Sears offers a wide variety ofattachments thatfit your tractor. Many ofthese are listedbelow with brief explanations of howthey can help
you,,This list was current at the timeofpublication;however, itmay change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most ofthese attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching+
AERATOR promotes deep root growth for a healthy lawn.. Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration
BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolIy.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips+ 150 Ib+capacity weight tray+
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters [nfront of mower deck toreduce
chances of"scalping" on uneven terrain+.
GANG HITCH lets you tow 2or3 puiI+behindattachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)+
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped
MULCH RAKE/DETHATOHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring line
teeth_ Useful toprepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor+
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing bIades_For models not equipped as 3-in+1Convertible
mowers+ See "MOWER" in the Repair Parts section of this
manual+
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck.. Use with 2 x 8 or 2 x 10 lumber..
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to390 Ibs,of weight. Rounded
edges prevent harm to turf.. Adjustable scraper automatically
cleans drum.
SNOW BLADE forsnow removal only. 14+inch high, 48-inch wide
blade clears 42-inch path when angled left or right+Raises, lowers
with side lever+ Adjustable skids; replaceable, reversible scraper'
bar. (Use with tire chains and wheel we(ghts and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath+ Drum+type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet+ Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor' battery or other 12-volt source_ Includes booms for
automatic spraying and hand held wand for spot spraying, Wand
has adjustable spray pattern+ For applying herbicides, insecti-
cides, fungicides and liquid fertilizers+
SPREADEPJSEEBERS make seeding, fertilizing, and weed kill-
ing easy+ Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings and leaves+
TILLER has 5hp engine and 36+inch swath to prepare seed beds,
cultivate and compost garden residue+ Tiller has its own built-in
lift anddepth control system and does NOT require asleeve hitch.
Fits any lawn, yard orgarden tractor. Simply hook up tothe tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling...without tools+
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction+
TRACTOR CAB has heavy duty vinyl fabdc over tubular steel
frame, ABS plastic top; clear plasticwindshield offers 360 degree
visibility+ Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl sides and windshields for use as sun
protector in summer+ Optional accessories include; tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top_
VACS for powerful co![ection of heavy'grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places.. VAC/CH1PPER includes a chlpper_shredder_
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 Ib. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow remova| or dozing heavy materials
5

CONTENTS OF HARDWARE PACK
: : IIII IU [LIII' 'III'IIIIIIIU IIIII I I I
Parts Bag contents shown full size
(1) Knob
(1) Shoulder Bolt
5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Ga°
(2) Screws #10 x 5/8 (2) Lock Washers #10
(2) Weld Nuts #10 _i
(2) Washers 3/16 x 3/4 x !6 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers
9/32 x 5/8 x 16 Gao
(2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
Parts packed separately in carton
Steering
Wheel
Manual
Seat
Mulcher
Plate
Video
Cassette
I' ii
! f
Parts Bag
Parts bag contents not shown full size
I'1'111IIIII1'11'11 I ]]]
(2) Shoulder (2) Center-
Bolts lock Nuts
2) Washers 3/8x 7/8 x 14 Gauge Steering
Sleeve
Gauge
_ teering
Wheel
Insert (2) Keys
}
Slope Sheet
1111111111 i, I I
6

ii iii 111111111111111111111 ii , i_,,i,ii1,1,1111111111,1, ..................
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes+
To ensure safe and proper operation ofyour tractor all parts and hardware you assemble must be tightened securely° Use
the correct tools as necessary to insure proper tightness..
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier+ Standard
wrench sizes are listed.
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 9/16" wrench
Utility knife
When right or feft hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)_
3/4" Socket w/drive ratchet
Tire pressure gauge
Phillips Screwdriver
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
° Remove all accessible loose parts and parts cartons
from carton (See page 6).
• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flato
° Check for any additional loose parts or+cartons and
remove..
BEFORE ROLLING TRACTOR OFF SKID
STEERING WHEEL
....- FLAT WASHER
STEERING
WHEEL
ATTACH STEERING WHEEL (See Fig. 1)
+Remove Iocknut and large flat washer from steering
shaft+
• Position front wheels of the tractor so they are pointing
straight forward°
- Slide the steering sleeve over the steering shaft.
o Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter+
• Secure steering wheel to steering shaft with Iocknut
and large flat washer previously removed,, Tighten
securely+
. Snap steering wheel insert into center of steering
wheel.
° Remove protective plastic from tractor hood and grill.
IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES
INSKtD THAT MAY PUNCTURETtRES WHERETRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Fig. 7)
o Raise attachment lift lever to its highest position+
° Release parking brake by depressing clutch/brake
pedal
° Place gearshift lever in neutral (N) position.,
° Roll tractor backwards off skid.,
°Remove banding holding discharge guard up against
tractor+
CONNECT BATTERY (See Fig. 2)
....... ....... Hi :+
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
°Lift hood to raised position..
• Open terminal access doors, remove terminal protec-
tive caps and discard.,
• If this battery is put intoservice after' month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps°
° First connect RED battery cable to positive (+) battery
terminal with hex bolt,flat washer, lock washer and hex
nut as shown° Tighten securely.,
o Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nuL Tighten securely+
°Close terminal access doors,.
Use terminal access doors for:
• Inspection for secure connections (to tighten hard-
ware).
= Inspection for corrosion+
° Testing battery+
= Jumping (if required)+
° Periodic charging.
7

DISCARD
TERMINAL
PROTECTIVE
CAPS
HEX NUT
TERMINAL ,_"°
ACCESS
DOOR
LOCK FLAT
WASHER WASHER
HEX
NEGATIVE
(BLACK)
CABLE
VENT HOLE
i(KEEP CLEAN)
FIG. 2
POSITIVE
(RED)
CABLE
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob°
•Remove cardboard packing on seat pan..
•Place seat on seat pan and assemble shoulder bolto
•Assemble adjustment knob and flat washer ioosely.
Do not tighten.
•Tighten shoulder bolt securety_
•Lower seat into operating position and sit on seat.
°Slide seat until a comfortable position isreached which
allows you to press clutch/Drake pedal all the way
down._
•Get off seat without moving itsadjusted position.
•Raise seat and tighten adjustment knob securely.
LY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated atthe factory for
shipping purposes. Correct tire pressure is importantfor
best cutting performance.
°Reduce tirepressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results,mower housing should be properly
leveled. See '`TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctlyo
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
Assemble gauge wheels withtractor on a fiat level surfacer
° Adjust mower to desired cutting height (See 'q'O AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual)°
°With mower in desired height of cut position, gauge
wheets should be assembled so they are slightly off the
ground.. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-t6 Iocknut and
tighten securely_
°Repeat for opposite side installing gauge wheel in
same adjustment hole..
SHOULDER
BOLT
ADJUSTMENT
KNOB
SEAT
SEAT PAN \_
FLAT WASHER
GAUGE WHEEL
MOUNTING
BRACKET
3/8-16
LOCKN UT_"-- _
318WASHER
GAUGE WHEEL _
FIG. 4
BOLT
FIG. 3
8

MBLY
INSTALL MULCHER PLATE (See Figs.5 & 6)
° Install two latch hooks to muicher plate using screw,
washer, lock washer, and weld nut as shown:
NOTE: Pre-assemble weld nut to latch hook by inserting
wetd nut from the top with hook pointing down.
°Tighten hardware securely.
° Raise and hold deflector shield in updght position.
oPlace front of mulcher plate over front of mower deck
opening and slide into place, as shown.
o Hook front latch intohole on front of mower deck°
° Hook rear latch into hole on back of mower deck_
I_ CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
...................... ii III III II
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove muicher plate and store in a safe place.
Your mower is now ready for'discharging or installation of
optional grass catcher accessory°
WELD NUT
FROM THE
HOOK POINTS
DOWN
LOCK
WELD. WASHER
NUT _
LATCH
HOOK HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER WELD
NUT
FIG. 5
DEFLECTOR
SHIELD
LATCH
'HOOKS
FIG. 6
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY '(OUR flEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BESTPERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
J All assembly instructions have been completed.,
." No remaining loose parts in carton.
v" Battery is properly prepared and charged.. (Minimum
1 hour at 6 amps).
1/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory)..
,/ Be sure mower deck is propedy leveled side-to-side!
front-to-rear for best cutting results.. (Tires must be
properly inflatedfor leveling)°
v" Check mower'and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers°
,/ Check wiring° See that all connections are still secure
and wires are properly clamped_
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level..
,/ Fue! tank is filled with fresh, clean, regular unleaded
gasoline..
,/ Become familiar with all controls - their location and
function_ Operate them before you start the engine..
,/ Be sure brake system is in safe operating condition°
9

n inl ................................................................. OPERATION
......... _: nlllullulllllll i n nnlllln I i I illllllll,lllll_,l_liii I
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,
t
BATTERY CAUTION OR REVERSE
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
FORWARD FAST SLOW
CLUTCH LIGHTS ON LIGHTS OFF
IIIIII!IIL¸
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
!
MOWER LIFT
R N H
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
10

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrationswithyourtractortofamiliarize yourselfwiththe locationofvariouscontrolsand adjustments,, Save
this manual for future reference.
THROTTLE
CONTROL
CLUTCH/BRAKE
PEDAL
IGNITION ATTACHMENT
SWITCH CLUTCH SWITCH
AMMETER
_-LIFT LEVER
CHOKE " -___. PLUNGER
CONTROL
ATTACHMENT
LIFT LEVER
HEIGHT
ADJUSTMENT
KNOB
PARKING BRAKE
LEVER
GEARSHIFT
LEVER
FIG. 7
Our' tractorsconform tothe safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH _Used toengage mower
blades or'other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER -Used to raise and lower
mower deckorother'attachments mounted toyourtractor,,
CLUTCH/BRAKE PEDAL -Used for declutching and
braking the tractorand starting the engine,
HEIGHT ADJUSTMENT KNOB- Used toadjustthemower
height.
LIGHT SWITCH - Turns the headlights on and off,
GEARSHIFT LEVER - Selects the speed and direction of
the tractor..
IGNITION SWITCH - Used to start and stop the engine,
PARKING BRAKE LEVER -Locksclutch/brake pedal into
the brake position°
THROTTLE CONTROL -Used tocontrol engine speed_
LIFT LEVER PLUNGER -Used to release attachment lift
lever when changing itsposition,
CHOKE CONTROL -Used when starting a cold engine_
AMMETER -Indicates charging (+) or discharging (-) of
battery.
11

iiii OPERATION
i
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision safety
mask over the spectacles or standard safety glasses.
i i i i i ii iiiiiiiiiiiii
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake willshut off the engine.
= Depress clutch/brake pedal into full "BRAKE" position
and hold,
° Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal, Pedalshould
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure. ATTACHMENT
THROTTLE CLUTCH SWITCH
CONTROL PUSH-IN TO PULL OUT TO
"DISENGAGE" "ENGAGE"
CHOKE ___A
:CONTROL
"BRAKE"
POSITION
_A ED_,, :O RKING
;RAKE
B
_-"_, _ _ .... _ "ENGAGED
StTION
HEIGHT GEARSHIFT
CLUTCH/BRAKE ADJUSTMENT KNOB LEVER
PEDAL "DRIVE"
POSITION FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
*Move attachment clutch switch to "DISENGAGED"
position°
GROUND DRIVE -
. Depress clutcl_Jbrakepedalintofull "BRAKE" position.
° Move gearshift lever to neutral (N) position°
ENGINE -
.Move throttlecontrolto slow (,_1_) position.
NOTE: Failure to move throttle control to slow (.€1_)
positionand allowing engine to idlebefore stopping may
cause engine to"backfire",,
. Turn ignition key to "OFF" position_andremove key,
Always remove key when leaving tractor to prevent
unauthorizeduse..
- Never use choke to stop engine.
NOTE: Under certain conditionswhen tractor isstanding
idle withtheengine running,hotengine exhaustgasesmay
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractoron grass areas_
CAUTION: Always stop tractor com-
pletely, asdescribed above, before leav-
ing the operator's position; to empty
grass catcher, etc.
I I IIII III IIIII I III III I II II II IIIIII I I II III I II III II II II
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at fullthrottle.
°Operating engine at less than full throttle reduces the
battery charging rate,
= Full throttle offers the best bagging and mower perfor-
mance°
TO USE CHOKE CONTROL (See Fig. 8)
Usechokecontrolwheneveryou are startingacoldengine,,
Do not useto start a warm engine.
°To engage choke control, pull knob out_ Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig, 8)
The directionand speed of movement iscontrolledby the
gearshift lever,,
•Start tractor with dutch/brake pedal depressed and
gearshift lever in neutral (N) position_
•Move gearshiftIever to desired position°
° Slowly release clutch/brakepedal to start movement°
IMPORTANT; BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cuttingheight iscontrolledby turningtheheight adjust-
ment knob in desired direction_
°Turn knob clockwise (f_) to raise cutting height.
°Turn knob counterclockwise (P-'_)to lower cutting
heighL
The cutting height range is approximately 1-1/2" to 4", The
heights are measured from the ground to the blade tip
with the engine not running. These heights are ap-
proximate and may vary depending upon soil condi-
tions, height of grass and types of grass being mowed.
•The average lawn should be cut to approximately 2-1/2
inches during th_ cO_loSeasonand to over 31ionChneS
during hot mont s_ healthier and better "g
lawns, mow often and after moderate growth°
°For best cutting performance, grass over 6 inches in
height should be mowed twice, Make the first cut
relatively high; the second to desired heighL
12

iiJlll LIlll1,1_ OPERATION
ii i i i ii LI ii
TO OPERATE MOWER (See Fig. 9)
Your tractor isequipped with an operator presencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wilt
shut off the engine,.
.Select desired height of cut°
-Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
oTO STOP MOWER BLADES- disengage attachment
clutch control
,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,, ,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,
I& CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
, ,,, ,,,,, ,,,, ,, ,,,,,,,,,,,,,
ATTACHMENT
CLUTCH SWITCH
/
PUSH-IN TO
"DISENGAGE"
ATTACHMENT
_/.__ LIFT LEVER HIGH
POSITION Low
"' POSITION
o!'"
__ _DISCHARGE
GUARD
FIG. 9
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
, ,, ,, , ,,, ,,,,,,,,,,,,,,,,,,,,
Choose the slowest speed before starting up or'down
hills_
°Avoid stopping or changing speed on hills.
•If slowing is necessary, move throttle control lever to
slower position°
° If stopping is absolutely necessary, push clutch/brake
edal quickly to brake position and engage parking
rake,
-Move gearshift lever to 1st gear. Be sure you have
., allowed room for tractor to roll slightly as you restart
movemen[
To restart movement, slowly release parking brake and
clutch/brake pedal.
o Make all turns slowly
TO TRANSPORT
• Raise attachment lift to highest position with attach-
ment lift control,
° When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
° Do not push or tow tractor at more than five (5) MPH,
NOTE: To protect hood f]om damage when transporting
your tractoron atruck oratrailer, be sure hood isclosed and
secured totractor'. Use an appropriate means oftying hood
to tractor (rope, cord, etc..).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
• Theengine in your tractor has been shipped, from the
factory, already filled with summer' weight oil.
• Check engine oil with tractor on level ground.,
° Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and push it all the way down intothe tube, wait
for a few seconds, remove and read oil level. If
necessary, add oil until "FULL" mark on dipstick is
reached. Do not overfill.
° For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).,
• To change engine oil, see the Customer Responsibili-
ties section in this manual
ADD GASOLINE
oFill fuel tank° Use fresh, clean, regular unleaded
gasoline., (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING..
WARNING: Experience indicates that alcohol blended
fuels (called gasohot or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season_ See Storage lnstruc-
tions for additional information_ Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe offany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
13

ATION
iul ii i,iii,
TO START ENGINE (See Fig, 8)
When startingengine for the first time or ifengine has run
outoffuel, it willtake extra crankingtimetomovefuel from
the tank tothe engine.
• Depress clutch/Drake pedal and set parking brake.
• Place gearshift lever in neutral (N) position.
°Move attachment clutch to "DISENGAGED" position.
. Pull choke control out to choke (l\I) position for cold
engine start° For warm engine start do not use choke
control.
• Move throttle control to midway between fast (._) and
slow (-=_) positions,
•Insert key intoignitionand turn keyclockwiseto"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute° If engine does not start after
several attempts, move throttle control to fast (._)
position, wait a few minutes and try again.
•When engine starts, slowly push choke control ino
• Move throttle control to fast (,_) position.
= Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Sewice and Adjust-
ments section of this manual.
MOWING TIPS
° Tirechainscannotbe used whenthe mowerhousingis
attached to tractor.
°
°
Mower should be properly leveled for best mowing
performance. See ''TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim-
mingo
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right ofthe
machine. This will result in a more even distribution of
clippings and more uniform cutting,
When mowing largeareas, start by turningtothe right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig 10).
If grass is extremely tail, itshould be mowed twice to
reduce load and possible fire hazard from dried clip-
dPings.Make first cut relativelyhigh;the second tothe
esired height.
Do not mow grass when it iswet° Wet grasswil! plug
mower and leave undesirableclumps, Allow grass to
dry before mowing°
Always operate engine at full throttlewhen mowingto
assure better mowing performance and proper dis-
charge ofmaterial° Regulate groundspeed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cutdesired.
When operating attachments,select a ground speed
that willsuit the terrain and give best performance of
the attachment being used. 14
f
1
l
FIG. 10
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH_ CLEAN AFTER EACH USE,
° The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse intothe grass
ana not be noticed° Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades_
•Avoid cutting your lawnwhen it iswet° Wet grass tends
toform clumps and interferes with the mulching action°
The best time to mow your lawn is the early afternoon,
At this timethe grass has dried and the newly cut area
wil! not be exposed to the direct sun.
• Forbest results, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 11),, For extremely heavy mulching,
reduce your width ofcut on each pass and mow slowly.
-Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicularto the first cut path.
. Change your cutting pattern from week to week. Mow
north to south one weekthen change toeast to west the
next week. This will help prevent matting and graining
of the lawn.
FIG. 11
MAX 1/3
I.
F

CUSTOMER BILITIES
MAINTENANCE SCHEDULE /_./_o_/__ "
AS YOU COMPLETE __._._. _/_ ,_,,_j_ _ _@ _ _ ,_._
REGULAR SERVICE ........ __" _ERVlCE DATES
ctieCk Brake Operation If lip 4
T:(:;hock:forLooseFasteners
a Sharpen/Replace Mower Biades t_4 i
cL.b"c"tio"O"a. ....... V' .....t............i111!
"c'heck Battery LevevRecharge ..................... _ i t
m......... I ..........1 I 1
0Clean Battery and Terminals _
RCheck Transaxte Cooting
Adjust Blade Belt(s) Tension "'' ' ..........'" '_'
Adjust Motion Drive Bett(s) Tension Ks
Check Engine Oil Level ..........._ . .V4. , '.....
Change Engine Q{!.......................................... _ _ :_'3L _
EClean Air Filter _42
aClean Air Screen _2
GInspect MuffterlSpa_rk Attester ................................. e#4: _ .
I Replace Oil Filter (if equipped) _.2
N Clean Engine Cooling Fins $#_2 ......i
Replace Spark Plug _
Replace Air Fifter Paper Cartridge 64#2
Replace Fuel Filter _/
1
1_ Change more ot'[enwhen operating under"a heavy load ot in high amblent temperatures,,
2 - Service more o|ten when operating tndirty or dusty condllions
3 - tf equipped w_l,helf filter,change oll every 50 hours
4 - Replace blades more often when mowtng Ir_sandy soil,
5- If equipped withadjustable system,
6- Not requ#ed if equipped withmatntenance4ree battery
7 - Tighten front axle plvet belt to 35 ft.4bs maxtmum
Donot ove_llghten
GENERAL RECOMMENDATIONS
The warranty on thistractor does notcover' items that have
been subjected to operator abuse or negligence, To
receive fullvalue from thewarranty, operator must maintain
tractor as instructedin this manual,
Some adjustments will need to be made periodicalfy to
properly maintain your tractor°
All adjustments in the Service and Adjustments section of
this manual should be checked at leastonce each season,,
-Once a year you should replace the spark plug, dean
or replace air' filter, and check blades and belts for
wear_ A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine runbetter
and last longeL
BEFORE EACH USE
oCheck engine oil level
=Check brake operation,.
°Check tire pressure,,
•Check for loose fasteners.
(_) SPINDLE
LUBRICATION CHART
SPINDLE ZERK (_
(_) FRONT
BEARING ZERK BEARING ZERK
@
@CLUTCH
PIVOT(S)
IPIVOTS {3)
J
(_SAE 30 OR 10W30 MOTOR OIL
(_)GENERAL PURPOSE GREASE
(_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LiFE OF THE SELF-LUBRICATING BEARINGS,, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY, POW-
1 5 DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTOMER RESPONSIBILITIES
TRACTOR
Always observesafety rules when performing any mainte-
nance,
BRAKE OPERATION
Iftractorrequiresmore than six(6) feet stopping distance
at highspeed inhighest gear, thenbrake mustbe adjusted,,
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
•Keep tiresfree ofgasoline, oil,or insectcontrolchemi-
cals whichcan harm rubber.
•Avoid stumps, stones, deep ruts,sharp objects and
other hazards that may cause tire damage°
BLADE CARE
For best results mower blades must be kept sharp° Re-
place bent or damaged blades°
BLADE REMOVAL (See Fig. 12)
° Raise mower to highest position to allow access to
blades_
° Remove hex bolt, lockwasherand flat washersecuring
blade,
-Install new or resharpened blade with trailing edge up
towards deck as shown,
° Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
° Tighten bolt securely (30-35 FL Lbsotorque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED,
NOTE; We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
BLADE MANDREL
TRAILING EDGE
FLAT WASHER
LOCK WASHER
HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An
unbalanced blade willcause excessive vibration and even-
tual damage to mower and engine°
° The blade can be sharpened with afile or on a gdnding
wheel, Do not attempt to sharpen while on the mower.
° To check blade balance, you willneed a 5/8" diameter
steel boIt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer.)
• Slideblade ontoan unthreaded portionof thesteel bolt
or pinand holdthe boltor pin parallelwith the ground.
If blade is balanced, it should remain in ahorizontal
position. If either end ofthe blade moves downward,
sharpen the heavy end until the blade is balanced_
NOTE: Do notusea nailfor balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
5/8" BOLT
OR PIN BLADE
FIG. 13
BATTERY
Your tractorhas a battery charging system which is suffi_
cient for normal use. However, periodic charging of the
battery with an automotive charger willextend its lifeo
•Keep battery and terminals clean,,
° Keep battery boltstight.
°Keep small vent holes open (See "CONNECT BAT-
TERY" inthe Assembly section of this manual).
•Recharge at 6-10 amperes for 1 hour.,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirton the battery and terminals can cause
the batteryto "leak" power°
• Remove terminal guard.
•Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.,
•Wash battery with solution of four tablespoons of
bakingsoda toonegallonofwater,,Becarefulnottoget
the soda solution intothe cells,,
° Rinse the battery with plain water and dry°
.Clean terminalsand batterycable ends withwirebrush
untilbright.
•Coat terminals with grease or petroleumjelly°
.Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual)°
16

/J //i,/i,i/,Jl,Jl,Jl/,/,Jl,Jl,/,,JllJl,JlJlJl,,/,/,/,JlJlJl,/,/,/,/i,/,/,1/11,
CUSTOMER
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary, The belts are not
adjustable_Replace belts ifthey begin to slip from wear'.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirtand chaff which
can restrictcooling.
ENGINE
IBILITIES
OIL FILL
CAP/DIPSTICK
OIL DRAIN
PLUG
LUBRICATION
Only use high quality detergent oil rated with API service
classification SForSG_ Select the oil's SAEviscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
°F :_o_......oo.......30" 3ao 40" 60° 80° Ioo"
'_C -30 _' -20 _ -_0 = 0°10" 20" 30 °40 =
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 14
NOTE: Although multi-viscosity oils (5W30, t0W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your'engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation, Tighten oil fill
cap/dipstick securely each time you check the oil level,,
TO CHANGE ENGINE OIL (See Figs,, 14 and 15)
Determine temperature range expected before oil change_
All oil must meet API service classification SF or SG.
•Be sure tractor is on level surface.
oOil will drain more freely when warm,,
= Catch oil in a suitable container°
= Remove oil fill cap/dipstick_ Be careful not to allow dirt
to enter the engine when changing oil.
• Remove drain plug.
° After oil has drained completely, repiace oil drain plug
and tighten securely_
° Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill,, For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual,
= Use gauge on oil fill cap/dipstick for checking revel, Be
sure dipstick is in aH the way for accurate reading,_
Keep oil at "FULL" line on dipstick,,
FIG. 15
AIR FILTER (See Fig. 16)
Your engine will not run properly using adirty air filteL
CIean the foam pre-cleaner after every 25 hours of opera-
tionor'every season° Service paper cartridge every I00
hoursofoperation oreveryseason, whichever occurs first.
Service air cleaner more often under dust/conditions.
oRemove wing nut and cover..
• Remove sea[ and cartridge plate_
TO SERVICE PRE-CLEANER
,Slide foam pre-cleaner off cartridge,.
•Wash it in liquiddetergent and water°
oSqueeze itdry in a clean cloth.
•Saturate it in engine oHoWrap it in clean, absorbent
clothand squeeze to remove excess oil
TO SERVICE CARTRIDGE
•Gently tap the flat side of the paper cartridge to dis-
lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge..
Replace adirty, bent, or damaged cartridge.,
°Reinstall the pre-cteaner (cleaned and oiled) over the
paper cartridge,.
• Reassemble air'cleaner, cartridge plate, and seal.
•Install the air cleaner cover and wing nut° Tighten wing
nut 1/2turnto I ful! turn after nut contacts cover° Do not
overtighten.
FIG. 16
17

CUSTOMER R NSIBILITIES
i ill iiL llllllllll
CLEAN AIR SCREEN (See Fig. 17)
Air screen must be kept free of dirtand chaff to prevent
enginedamage from overheating, Clean withawire brush
or compressed air to remove dirtand stubborndried gum
fibers_
ENGINE COOLING FINS (See Fig. 17)
Remove any dust, dirt or oil from engine cooling fins to
preventengine damage from overheating, Engine btower
housingmustbe removed. Remove side panelsand hood
(See'q'O REMOVE HOOD AND GRILL ASSEMBLY"inthe
Service and Adjustments section of this manual).
IN-LINE FUEL FILTER (See Fig. 18)
The fuel filter should be replaced once each season° Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line
sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
° Be sure there are no fue! line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
COOLING FINS SCREEN
(BOTH SIDES)
\
FIG. 17
ENGINE OIL FILTER
Replace the engine oilfilterevery season or every other oil
change if the tractor is used more than 100 hours in one
yearn
MUFFLER
Inspectand replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage°
CLAMP CLAMP
FUEL FILTER
FIG. 18
CLEANING
o Clean engine, battery, seat, finish, etc° of all foreign
matter.
•Keep finished surfaces and wheels free of all gasoline,
oil, etc.
°Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out, Water inengine
can result in a shortened engine life.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every i00 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual
18

SERVICE AND ADJ
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CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS;
Depress clutcldbrakepedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug,
TO REMOVE MOWER (See Fig. 19)
Mower wiltbe easier to remove from the right side oftractor',
• Place attachment clutch switch in "DISENGAGED"
position°
•Move attachment liftleverforward totower mower toits
lowest position.
• Roll belt off electric clutch pulley.
= Disconnect anti-sway bar from chassis bracket by
removing retainer spring_
,Disconnect suspension arms from rear deck brackets
by removing retainer springs°
° Disconnect front links from deck by removing retainer
springs,
° Raise lift lever to raise suspension arms,, Slide mower
out from under tractor°
IMPORTANT= IF AN ATTACHMENT OTHER THAN THE
MOWER DECK 1STO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS,,
TO INSTALL MOWER (See Fig. 19)
o Raise attachment lift lever to its highest position,,
o Slide mower under tractorwith discharge guardto dght
side oftractor_
°Lower liftlever to its lowest position.
o installmower in reverse orderof removalinstructions_
SUSPENSION ELECTRIC
ARMS CLUTCH
PULLEY FRONT
LINK
SPRINGS
BOTH SIDES)
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 19
19

SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
Iftiresare over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs..20 and 2t)
•Raise mower to its highest position.
• Atthe midpoint ofboth sides of mower, measure height
from bottom edge of mowerto ground° Distance "A" on
both sides of mower should be the same or within 1/4"
of each other.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten liftlinkadjustment
nut on that side.
oTo lowerone side of mower, loosen liftlink adjustment
nut on that sider
NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
= Recheck measurements after adjusting°
FRONT-TO-BACK ADJUSTMENT (See Figs° 22 and 23)
IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO -
SIDE..
BOTTOM EDGE BOTTOM EDGE
OF MOWER TO OF MOWER TO
GROUND
"A" -"_"
FIG. 20
LIFT LINK ADJUSTMENT NUT
FIG. 21
To obtain the best cutting results, the mower housing
should be adjusted sothat the front is approximately 1/4"to
3/4" lower than the rear when the mower is in its highest
position,.
Check adjustment on right side of tractor. Measure dis-
tance"D" directly in front and behind the mandrel atbottom
edge of mower housing as shown..
•Before making any necessary adjustments, checkthat
both front links are equal in length. Both links should be
approximately 10-3/8".,
.tf links are not equal in length, adjust one link to same
length as other link.
•To lower front of mower loosen nut "E" on both front
links an equal number of turns,
•When distance "D" is t/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
•To raisefront ofmower, loosen nut"F" fromtrunnion on
both frontlinks. Tighten nut "E" on both front links an
equal number of turns.
.When distance "D" is t/4" to 3/4" lower at front than
rear, tighten nut"F" against trunnion on both front links_
•Recheck side-to-side adjustment.
°Recheck side-to-side adjustment.
MANDREL
FIG. 22
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
NUT "E"
FRONT LINKS TRUNNION
FIG. 23
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