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  9. Craftsman 917.255440 User manual

Craftsman 917.255440 User manual

CIIItlI:T+ZlI4AII+
MODEL NUMBER 917.255440 OWNER'S MANUAL
°Assembly
+Operation
+Customer
Responsibilities
°Service
, Adjustments
°Repair Parts
Caution:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
i_!11' IIII
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE ISCAPABLEOF AMPUTATING HANDS AND FEETAND THROWING OBJECTS,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJU RY OR DEATH,
I. GENERAL OPERATION
•Read, understand, and follow all instructions in the manual
and on the machine before starting.
•Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
•Clear the area of objects such as rocks, toys wire, etc,
wh ch could be picked up and thrown by the blade..
• Besuretheareaisclearofotherpeoplebeforemowing. Stop
machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place..
• Slow down before turning.
•Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
,Turn off blades when not mowing
•Stop engine before removing grass catcher or unclogging
chute.
•Mow only in daytight or good artificial light°
•Do not operate the machine while under the influence of
alcohol or drugs..
•Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into
a trailer or truck.
I1. SLOPE OPERATION
Slopes are a major factor related to loss_of-control and tipover
accidents, which can result in severe injury or death All slopes
require extra caution Ifyou cannot back up the slope or if you feet
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
.Remove obstacles such as rocks, tree limbs, etc..
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine_ Tall grass can hide obstacles_
• Use slow speed Choose a low gear sothat you witI not have
to stop or shift while on the slope
•Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
•Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slowand gradual. Do not
make sudden changes in speed or direction.
•Avoid starting or stopping on a slope. If tires lose traction,
•disengage the blades and proceed slowly straight down the
stope_
DO NOT:
•Do not tum on slopes unless necessary, and then. turn slowly
and gradually downhill, if possible..
•Do not mow near drop-offs, ditches, or embankments. The
mower could suddeniy turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves ino
•Do not mew on wet grass Reduced traction could cause
sliding_
•Do not try to stabilize the machtne by putting your foot on the
ground..
•Do not use grass catcher on steep slopes
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity.. Neverassume that children will remain
where you last saw them..
•Keepchildren out ofthe mowing area and underthe watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area
-Before and when backing, look behind and down for small
children
•Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation
°Never altew children to operate the machine°
•Use extra care when approaching bIind comers, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline and other fuels They are
flammable and vapors are explosive
Use only an approved container
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors°
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
.Never run a machine inside a closed area,
•Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
•Never tamper with safety devices. Check their proper
operation regularly.
-Keep machine free ofgrass, leaves, or other debris build-up.
Clean oil or fuel spillage.. Allow machine to cool before
storing
• Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
•Never make adjustments or repairs with the engine running.
-Grasscatcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary
• Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
• Check brake operation frequently Adjust and service as
required.
2
]Look for this symbol to point out impor-
tant safety precautions, it means
CAUTIONI!! BECOME ALERT]_II YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs.
CONGRATULATIONS on your purchase of a Sears
tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service
CentedDepartment. We have competent, well-trained
technicians and the proper' tools to service or repair this
tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop-
erly_ Always observe the "SAFETY RULES".
MODEL
NUMBER 917_255440
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIALNUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE°
MAINTENANCE AGREEMENT
A Sears maintenance agreement is availab;e on this trac-
tor. Contact your'nearest Sears store for details..
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules..
• Follow a regular schedule in maintaining, caring forand
using your tractor.
• Follow the instructions under"Customer ResponsibilF
ties" and "Storage" sections of this manual.
i1 m nu n= Hmm,= J ....................._]
PRODUCT SPECIFICATIONS
HORSEPOWER: 12.5
GASOLINE CAPACITY: 5QUARTS
UNLEADED REGULAR
OIL (3.0 PINTS): SAE30 (Above 32°F)
SAE 5W-30 (Below 32_F)
SPARK PLUG (GAPe030IN.): CHAMPION RJ-19LM
STD36t458
VALVECLEARANCE: INTAKE: .005 _.007 IN_
EXHAUST: .009 - .011 IN.
GROUND SPEED: FORWARD:
1st 1.00 MPH
2nd 1_50 MPH
3rd 2_00 MPH
4th 3.00 MPH
5th 420 MPH
6th 5..OO MPH
REVERSE: 1.50 MPH
TIRE PRESSURE: FRONT: 14 PSi
REAR: 12 PSi
CHARGING SYSTEM: 3 AMPS BATTERY
5AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT..LBS.
_ARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or' grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state taws
(if any).. If a spark arrester is used, itshould be maintained
in effective working order' by the operator_
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code.)
Other states may have similar taws. Federal laws app.!yon
federal lands, A spark arrester for the muffler' is available
throughyour nearest Sears authorized service center (See
the REPAIR PARTS section of this manual)..
u .............................. i HinU t_ JJ
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from thedate of purchase, if this riding equipmentismaintained, lubricated and tuned up accordingto the
instructionsin the owner's manual, Sears will repair or reptace, free of charge, any parts feund to be defective in material or
workmanship
This Warranty does not cover:
• Expendable items which become worn during normaluse, such as blades, spark plugs,aircleaners and belts
•Tire repfacementor repair caused bypunctures from outside objects, such as nails, thorns, stumps,or glas&
° Repairs necessary because of operator abuse, negligence,improper storage or accident orthe failure tomaintain the
equipment according to theinstructionscontained intheowner's manual.
• Riding equipment used for commercial or rentatpurposes
LIMITED 90 DAY WARRANTY ON BATTERY
For90 days from date of purchase, ifanybattery includedwith this riding equipment proves defective in matedal or workmanship
and our testingdetermines thebattery will nothold a charge, Seers willreplace the batteryat no charge
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT lN THE UNITED STATES.
This Warranty gives you specific legal rights, and youmay alsohave othe_rights whichmay vary from state to state..
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, iLLINOIS 60179
...................... n,i ,11 ...................
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTO MER RESPONSIBtLITIES ..................... 3, 15-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
INDEX .......................................................................... ;.4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION .......................................................... 11-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 26-27
REPAIR PARTS -TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE .................................... 48-52
PARTS ORDERING/SERVICE .................. BACK PAGE
iNDEX A
Accessories ............................................ 5
Adjustments!
Brake ..................................................22
Carburetor ........................................ 25
Mower:
Front-To-Back ...................... 21
Side-To-Side .........................:.....21
Throttle Control Cable .......................24
Air Filter, Engine .................................... 18
Air Screen, Engine ............................. 18
Assembly .......................................... 7-10
B
Battery:
Charging .................................. 8
Cleaning ........................................ 17
Installation ........................................ 9
Levels .......................................... 8,17
Preparation ....................................... 8
Starting with Weak Battery .......... 23
Storage ...............................................26
Terminals ........................................ 17
Belts:
Motion Drive
Removal/Replacement .......... 22
Mower Blade Drive
RemovaVReplacement ...........22
Biade:
Sharpening ..................................... 16
Replacement ................................... 16
Brake Adjustment ..................................22
C
CarburetorAdjustment ..........................25
Controls, Tractor ..................................... 11
Customer Responsibilities ................15-19
Engine:
Air Filter ........................................18
Air Screen, Engine .......................18
Battery .................................... 17
Cooling Fins, Engine .............. 18
Engine Oil ......................................... 17
Fuel Filter .................................... 19
Spark Plugs ...................................I9
Tractor:
Blades ...................................... 16
Lubdcation Chart ........................15
Maintenance Schedule .............t 5
Tire Care ............................ 8,16,23
Cutting Height, Mower ........................ 12
E
Electrical:
Interlocks and Relays .................... 24
Schematic .........................................29
Wiring Diagram ................................30
Engine:
Air Filter .............................................18
Air Screen ...........................................18
Cooling Fins, Engine ......................... 18
Oil Change ................................... 17
Oil Level ........................................13,17
Oil Type ............................................17
Preparation ..........................................13
Repair Parts .............................. 48-52
Starting ........................................... 14
Storage .......................................... 26
F
Filters:
Air ......................................... 18
Fuel ....................................................19
Fuel:Type ............................................ 13
Storage ...............................................26
Fuse .................................................... 24
G
Gauge Wheels ...................................... 9
H
Hood Removalllnstaliation .........................
L
Leveling Mower Deck ...................... 2l
Lubrication Chart ........................... 15
M
Maintenance Schedule ..........................15
Mower':
Adjustment, Front4o-Back .......... 21
Adjustment, Side-to-Side ............. 21
Blade Sharpening ....................... 16
Blade Replacement .........................16
Cutting Height .............................. 12
Installation .................................. 20
Operation .................................... 13
Removal ...................................... 20
Mowing Tips ..............................................14
Muffler' ........ .............................................. I 9
Spa_k Arrester ......................... 3,40
Mu!cher Plate .............................................10
4
O
Oit: Cold Weather Conditions ...... 13,17
Engine ................................................17
Storage ..........,......................................26
Operation .......................................... 1t -14
Operating Mower ........................................13
Options:
Accessories ...................................... 5
Spark Attester, ................................3,40
P
Parking Brake ....................................11-12
Parts Bag .............................................................6
Parts, Replacement/Repair .............30-47
Product Specifications ........................... 3
R
Repair Parts ........................................30-47
S
Safety Rules .............................................. 2
Seat ............................................................ 8
Service and Adjustments .................20-25
Brake ...................................................22
Carburetor ..........................................25
Fuse ...................................................2,_
Hood RemovaVI nstaliation .............24
Motion Drive Bett
RemovaltReplacement .........22
Mower Blade Drive Belt
Removal/Replacement ..............22
Mower Adjustment:
Front-to-Back ..............................21
Side4o-Side .....................................21
Mower Installation ............................20
Mower Removal ...................................20
Tire Care ....................................8,16,23
Slope Guide Sheet ............................... 55
Spark Plugs ...............................................19
Specifications ............................................ 3
Starting the Engine ..............................13-14
Steering Wheel ......................................7,23
Stopping the Tractor ..................................12
Storage .......................................... 26
T
Throttle Control Cable Adjustment ......24
Tires .....................................................8,16,23
Trouble Shooting Chart ................... 26-27
Transaxle Repair Parts .......................46-47
W
Warranty .............................................. 3
Wiring Diagram ..................................... 30
WMng Schematic ....................................29
ACCESSORIES AND ATTACHMENTS
lilt tit iii i iiiiiiiii r,.......................... i, iiiiiii iiii i ii..................................... _............ . iiiiiii i
These accessories andattachments were availablewhenthetractorwas purchased..They ate alsoavailableat most Sears retailcutters,
catalog and service centers.. Most Sears storescan order these items for you when you provide the model number ofyour tractor.
ENGINE MAINTENANCE
SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER BLADES BELTS
PERFORMANCE
Searsoffersawidevarietyofattachmentsthatfi_yourtractor Manyoftheseareiistedbeiowwithbriefexplanationsofhowtheycanhelp
you. This listwas current at the time of publication;however, it maychange infuture years - moreattachments may be added, changes
may be made in theseattachments, or some may no longer be available or fit your'model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most ofthese attachments do not requireadditional hitches orconversion kits (those that do are indicated)and are designed for easy
attaching and detaching
PERMANEX BAGGER lets you collect grass clippings and
leaves for a healthier, nearer lookinglawn. Two Permanex
containers hold 30-gallon plasticbags.
LAWN SWEEPERS letyou collect grass clippings and ieaves
LAWN VACSforpowerful collectionofheavy grassclippings and
leaves. Wand attachment to pick up debris in hard-to-reach
places.
CARTS make hauling easy. Variety of sizes available.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterwater-tight drumholdsup to390lbs_ofweight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SPREADER/SEEDERS make seeding, fertilizing, and weed
killing easy. Broadcast spreaders are also useful for granular
de-icers and sand.
CORING AERATOR takes small plugs outof soil toallow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips ! 50 lb. capacity weight tray.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered2°5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at ctose intervalsto letmoisture soak in.
Stee/weight tray for increased penetration.
MULCH RAKE! DETHATCHER loosenssoiland flipsthatch and
mattedleaves tolawn surfaceforeasy pickup Twenty springtine
teeth.Usefultoprepare bare areasforseedingr.Availableforfront
or rear mounting
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source. Includes booms for
automatic spraying when pulling, and hand held wand for spot
spraying. Wand has adjustable spray pattern. For applying
herbicides, insecticides, fungicides, and liquidfertilizers
SNOW BLADE for snow removalonly. 14-inch high, 42-inch
widebladeclears38-inchpathwhenangledleftorright Raises,
lowers with sidelever. Adjustable skids; replaceabfe, reversible
scrapetbar (Usewithtirechains,wheelweights, orreardrawbar
weight)
SNOWTHROWER has40-inch swath. Drum-type augerhandies
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10to 50 feel Lift controlled at
tractor seal (Use with chains, wheel weights, or rear drawbar
weight.)
TIRE CHAINS are heavy duty;closely spaced extra-large cross
Iinksgive smooth ride, outstanding traction.
WHEEL WEIGHTS for rear wheels provide needed tractionfor
snow removalor dozingheavy matedats. Inpairs..(30Ibs each.)
TRACTOR CAB has heavy duty vinyl fabric over tubularsteel
frame,ABS plastictop;clearplastic windshield offers 360degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl and windshields for use as sunprotector
insummer.. (Catalog only.)
Optional accessories for tractor cab: tir_ted/ternperedsolid
safety glass windshield withhand operated wiper;12welt amber
caution light for mounting on cab top. (Catalog only..)
TRACTOR COVER protects tractor from weather, Made of
Evolution 3 fabric (wateHepetlent, extremely breathable, light
weight, soft, non-abrasive, pliablein all temperatures,durable,
stain/teadpuncture resistant,will not shrink orstretch.) (Catalog
only)
TILLERhas5 hpengine and36-inch swathtoprepareseed beds,
cultivate, and compost garden residue. Tilter has itsownbuilt-in
lift anddepthcontrol systemanddoes NOT requireasleeve hitch.
Fits any lawn, yard, or garden tractor. Simpiy hook up to the
tractor drawbar and gel
5
....................lUl. i.ii. i .,.i i. n..i .. i
CONTENTS OF HARDWARE PAC
i. lu nl ii "H n,,,m,u i.
i.,nn,l.ii nl i.
Parts Bag contents shown full size
©(2) Sheet
Metal
Screws
#10-16 x 1/2
(1)Locknut 3/8-24
(1) 2-3/8" Diameter Washer
' ' n.n, H"U'IU' n U" II
(1)Shoulder Bott 5/16-!8 (!) HexBott 1/2q3x1
(t) Lock Washer 1/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
............i.in n.... ii
(2) Screws #10 x 5/8
nil @
(2) Lock Washers #10
(2) Weld Nuts #10 _ I
(2) Washers 3/16 x 3/4 x 16 Gauge
,,'H'H I III .... ,,',
(2) Hex Bolts !/4-20 x 3/4
(¢
(2) Washers 9/32 x 518 x 16 Gauge
.............. (2) Lock Washers 1/4
@
(2) Hex Nuts 1/4-20
' mum.== .i i
Parts packed separately in carton
iiiiiiiii1,11,,1,,i r
Seat O
Battery acid
Steering
Wheel
Owner's Manual
Mulcher
Plate
Steering
Boot
Battery
Parts Bag
Parts bag contents not shown full size ,i ,
©
(2) Shoulder (2) Flange Locknuts
Bolts 3/8-16
_ (2) Gauge
Steering Wheels
Wheel
Insert Steering Wheel
Adapter
,ook
Assemblys @SteeringBushing
_! (2) Keys
15° Slope Sheet
i,i.....
I
t
r ........ &,
Battery Caps
and Instructions
ASSEMBLY
........................ :i ii H,,,i 'HHlUtll , , ,,,,,,,,,,,,,, INN II II lit I
Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes..
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely,, Use
the correct toots as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed+
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 3/4" wrench
(1) 9/16" wrench
When right and left hand are mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)..
Tire pressure gauge
Phillips Screwdriver
Utility knife
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
,Remove el! accessible loose parts and parts cartons
from carton (See page 6),.
oCut along lines on cation, from top to bottom, all four'
corners of carton and lay panels flat.
- Check for any additional loose parts or cartons and
remove_
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
• Slide the steering bushing over the steering shaft.
= Raise steering shaft forward until screw holes in dash
line up with steering bushing.. Install two (2) sheet
metal screws and tighten securely,
• Position steering boot over steering shaft.
• Align tabs of steering boot over slots and hole in dash
and push down to secure.
o Slidesteeringwheeladapter'onto uppersteeringshafto
•Position front wheels of the tractor so they are pointing
straight forward.
• Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
• Assemble large flat washer and 3/8-24 hex Iocknut and
tighten securely°
• Snap insert into center of steering wheeL.
•Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE -ANY
STAPLES IN SKiD THAT MAY PUNCTURE TIRES WHERE
TRACTOR IS TO ROLL OFF SKID..
.... INSERT
WHEEL _STEERING
ADA _BUSHING SCREW
POSITION)
, ,i, i ,,i,,,,,,,,
FIG. 1
TO ROLL TRACTOR OFF SKID (See Fig. 8)
•Raise attachment lift lever to its highest position,,
•Release parking brake by depressing clutch/brake
pedal°
•Place gearshift lever in "NEUTRAL" position°
•Roll tractor backwards off skid.
•Remove banding holding discharge guard up against
tractor+
7
m ,i, i, i ...................... LY
,,,pl,,i,,m, ,i H, i i,,i m,H,i, i ,,
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
...... i, 1,1,11,i ii
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally in contactwith battery acid.
Do not smoke° Fumes from charged
battery acid are explosive. Read the
instructions included with the battery
vent caps. Always wear gloves, cloth-
ing and goggles to protect your hands,
skin and eyes.
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
o See instructionspacked with vent caps in parts bagr.
,Fill battery with ac[d_ Fill each cell until it reaches the
bottom of the vent wells.. Do not overfill°
•Allow battery to stand and settle for at ]east thirty
minutes_ After standing, check the ievet of acid. If
below the vent wells, add more acid until the correct
level is reached.
While battery is standing (after addin g acid) and later, while
battery is being charged, continue with assembly of tractor'.
IMPORTANT: TO MAXIMIZE THE LiFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE
,Charge battery at a rate of 6 amperes for' 1 hour'. Use
a 12 volt battery charger Observe all safety precau-
tions required for'battery charging.
°Check the acid level after"the battery is charged,. If the
acid has fallen below the correct level, add distilled or
iron free water.
, Install the vent caps to cover the vent wells. Wash the
top of the battery with water to remove any acid, then
wipe dry._
*Check battery case for leakage to make sure that no
damage has occurred in handling,
°Dispose of excess battery acid, Neutralize acid for
disposat by adding it to four inches of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming,,
oFollow instructions on how to install battery.
CUT AWAY VIEW VENT CAP
VENT WELL
BATTERY
CELL ACID
LEVEL
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment boll
• Remove cardboard packing on seat pan..
• Place seat on pan and assemble shoulder bolt.
• Assembleadjustment bolt, lockwasher and flat washer
loosely. Do not tighten.
•Tighten shoulder bolt securely.,
oLower seat into operating position and sit on seat.
•Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down
(See Fig, 8)_
• Get off seat without moving its adjusted position.
•Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
SHOULDER
BOLT
FLATWASHER
ADJUSTMENT LOCK WASHER
BOLT
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor were overinfiated at the factory for
shipping purposes, Correct tire pressure is important for
best cutting performance.
-Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual,
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual°
CHECK FOR PROPER_ POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly_
CHECK BRAKE SYSTEM
After' you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
INSTALL BATTERY (See Figs. 4 &5)
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etco
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
uH,i,u,,= =11
•Lift seat to raised position.
• Open battery box door_
o Lower battery into battery box with battery terminals
toward front of tractor.
•Be sure battery drain tube is attached to battery box.
• First connect RED battery cable to positive (+) battery
terminal with hex bolt, fiat washer, Iock washer and hex
nut as shown_ Tighten securely.
- Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely_
o Close battery boxdoor
Open battery box door for:
o Inspection for secure connections (to tighten hard-
ware),
o Inspection for corrosion
= Testing battery.
•Jumping (if required)
oPeriodic charging.
BATTERY
BOX DOOR
POSITIVE NEGATIVE
RED) CABLE (BLACK) CABLE
POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL
FiG, 4
VENT CAPS
BOX DOOR
FIG. 5
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig.6)
Assemble gauge wheels withtractor on a flat, level surface,
• Adjust mower to desired cutting height (See"TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
whee s should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt and flange tocknut and tighten securely°
.Repeat for opposite side installing gauge wheel in
same adjustment hole
GAUGE WHEEL
MOUNTING \
BRACKET -\
k
FLANGE
LOCKNUT
GAUGE WHEEL
SHOULDER BOLT
FIG. 6
9
,i............ i,u,n BLY
i ...................................... ,.......... '.................. i1,, i,u
INSTALL MULCHER PLATE (See Figs. 7A &
7B)
•Install two latch hooks to muicher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemb{e weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
o Tighten hardware secure¥
• Raise and hold deflector shield in upright position_
= Place front of mulcher plate over' front of mower deck
opening and slide into place, as shown_
• Hook front latch into hole on front of mower' deck..
• Hook rear latch into hole on back of mower deck_
, i,, i i1,111_
CAUTION: Do not remove discharge L
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
WELD NUT FROM THE TOP HOOK POINTS DOWN
LOCK
WELD WASHER
NUT%_, SCREW
LATCH
LOCK
WASHER
WASHER
FIG, 7A
WASHER
MULCHER
PLATE
DEFLECTOR
f
FIG. 7B
,/'CHECKLIST
HOOK
WELD
NUT
TO CONVERT TO BAGGING OR DISCHARG-
ING
Simply remove mu{cher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory_
LATCH
HOOKS
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed,
v" No remaining loose parts in carton.
J Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
J Seat is adjusted comfortably and tightened securely..
J All tires are properly inflated. (For shipping purposes;
the tires were overinflated at the factory)°
,/ Be sure mower deck is properly leveled side-to-side/
flont4o-rear for best cutting results. (Tires must be
properly inflated for teveting)_
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all conneciions are still secure
and wires are properly clamped..
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRAA TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls -their location and
function., Operate them before you start the engine.
v" Be sure brake system is in safe operating condition,
10
- ii ,,,, ,,,,,,,,,,,,, , i ii iiiiiii i iiiiiiiii i i iiiiiiii ,11111111 illll ,111 iii1,111,11
OPERATION
.... , ,,,,,,,,,,,,,,,,,,,,, i ii 'i ii iiiiiiiiiii iii nil
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments+ Save
this manual for future reference+
LIFT LEVER PLUNGER
ATI"ACHMENT
LIFT LEVER
CONTROL
ATTACHMENT
CLUTCHLEVE R
.EOAL L i DRAKE
HEIGHT GEARSHIFT
ADJUSTMENT LEVER
KNOB
IGNITION
SWITCH
,,,,...................... ,u,,,...............
FIG. 8
Sears tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed,
CLUTCH/BRAKE PEDAL: Used for dectutching and brak-
ing the tractor and starting the engine+
PARKING BRAKE: Locks clutch/brake pedal into the
brake position+
GEARSHIFT LEVER: Selects the speed and direction of
tractor.......
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other' attachments mounted to your tractor,
LIFT LEVER PLUNGER: Used to re(ease attachment lift
lever when changing its position+
IGNITION SWITCH: Used for starting and stopping the
engine,
HEIGHTADJUSTMENT KNOB: Usedtoadjustthemower
cutting height+
11
, , ,,,,, ,, ,,,,,,,,,,,, OPERATION
The operation ofany tractor can result inforeign objects thrown intothe eyes, which can result
insevere eye damage, Always wearsafety glasses or eye shields while operating you rtractor
or performing any adjustments or' repairs° We recommend wide vision safety mask for over
the spectacles or standard safety glasses, available at Sears Retail or Catalog stores.,
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractor' isequipped with an operator presence sensing
switch,. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut of the engine_
• Depress clutch/brake pedal into full "BRAKE" position
and hold.
• Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal, Pedalshould
remain in "BRAKE" position, Make sure parking brake
will hold tractor secure..
STOPPING (See Fig. 9)
MOWER BLADES -
. Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE -
•Depress clutch/brake pedal into full "BRAKE" position
•Move gearshift lever to "NEUTRAL" position,
ENGINE -
°Move throttle control to "SLOW"position,
NOTE: Failure to move throttle control to "SLOW" position
and allowing engine to idle before stopping may cause
engine to "backfire",
° Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use,.
• Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gasses
may cause "browning"of grass. To eliminate this possibil-
ity, always stop engine when stopping tractor on grass
areas.
F
_ CAUTION: Always stop tractor com-
pletely, as described above, before leaw
ing the operator:s position; to empty
grass catcher, etc.
ii ilu ii , ,,i I'HmH H'lm, II,,
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle.
-Operating engine at less than full throttle reduces the
battery charging rate,,
* Full throttle offers the best bagging and mower perfor-
mance,
12
TO MOVE FORWARD AND BACKWARD
(See Fig, 9)
The direction and speed of movement is controlled by the
gearshift lever.
.Start tractor' with clutch/brake pedal depressed and
gearshift lever in "NEUTRAL" position,
•Move gearshift lever to desired position.
.Slowly release clutch/brake pedal to start movement..
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE
THROTTLE/CHOKE
CONTROL
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
"BRAKE"
POSITION
PARKING BRAKE
'ENGAGED"POSITION
GEARSHIFT
LEVER
"DISENGAGED"
POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION HEIGHT ADJUSTMENT KNOB
FIG, 9
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting height iscont(olted byturning the height adjust-
ment knob in desired direction.
• Turn knob clockwise (f_t) to raise cutting heighL
• Turn knob counterclockwise (v'm) to lower cutting
height
The cutting height range is approximately 1-t/2" to 4'L The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,
,, The average tawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
,, For' best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height..
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the mower clutch engaged will shut
off the engine°
Q Select desired height of cut..
•Lower mower with attachment lift control
• Start mower blades by engaging attachment ctutch
control.
- TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
,_ Jk without either the entire grass catcher, I
on mowers so equipped, or the dis- |
charge guard in place.
', = ,Hm,, Hm i•
• Move gearshift lever to 1st gear and be sure you have
aflowed room for tractor to roil slightly as you restart
movernenL
•To restart movement, slowly release parking brakeand
clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift control to highest position.
•When pushing or towing your tractor, be sure gearshift
lever is in "NEUTRAL" position.
• Do not push or tow tractor at more than five (5) MPH..
NOTE: To protect hood from damage when transporting
your tractor on atruck or a trailer, be sure hood is closed and
securedto tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
ATTACHMENT CLUTCH LEVER
"DISENGAGED"POSITION "ENGAGED"
POSITION ATTACHMENT
LEVER
HIGH POSITION
FIG. 10
TO OPERATE ON HILLS
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
•The engine in your tractor has been shipped from the
factory already filled with summer weight oil.
•Check engine oil with tractor on level ground..
- Remove oil fill dipstick and wipe clean, replace and
screw cap tight, wait for a few seconds, remove and
read oil level, if necessary, add oil until "FULL" mark
on dipstick is reached.. Do not overfill.
For cold weather operation you should change oil for'
easier starting (see "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
• To change engine oil, seethe Customer Responsibili-
ties section in this rnanual o
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Useof leaded gasolinewill increasecarbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING tN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
..................................... acids during storage, Acidic gas can damage the fuel
ACAUTION: Do not drive up or down ]system of an engine while in storage.. To avoid engine
_t_. hills with slopes greater than.15,, and_ l- problems, the fuel system should be emptied before stor-
...... age of 30days orrlonger. Drain the gas tank, start the
do not drive across any slope. I engine and let it run until the fuel lines and carburetor are
o
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills°
If slowing is necessary, move throttle control lever' to
slower position_
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
b_ake.
empty. Use fresh fuel next season° See Storage Instruc o
lions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur°
ii1,,1, PH,I= .... HmH, I'HH ,I =
filler neck. Do not overfill. Wipe off any
spilled oil or fuel Do not store, spill or
use gasoline near an open flame.
..................... ,,H= i' i=
13
OPERATION
ii1,1111M ........................... I
TO START ENGINE (See Fig. 9)
When starting engine for the first time or if engine has run
out of fuel, it wilt take extra cranking time to move fuel from
the tank to the engine
• Depress the dutch/brake pedal and set the parking
brake.
* Place gearshift lever in "NEUTRAL" position.
° Move attachment clutch to "DISENGAGED" position.
* Move throttle control lever' to "CHOKE" position for
cold engine start. For'warm engine start, move throttle
control to "FAST" position°
• Turn ignition key clockwise to "START" position and
release key as soon as engine starts. Do not run
starter' continuously for more than fifteen seconds per
minute. If engine does not start after several attempts,
move throttle control to "FAST" position, wait a few
minutes and try again
, When engine starts, move throttle control to desired
position.
- Allow engine to warm up for a few minutes before
engaging drive or attachment clutch.
NOTE: If at a high altitude (above 3000 feet) or' in cold
temperatures (below 32° F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
MOWING TiPS
• Tire chains cannot be used when the mower housing
is attached to tractor.
o Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
° The left hand side of mower' should be used for trim-
ming.
o Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.
,, When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one ortwo rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11).
• If grass is extremely tall, it should be mewed twice to
reduce load and possible fire hazard from dried clip-
pings.. Make first cut relatively high; the second to the
desired height. .....................
- Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired
n,ll.lll i,,, ii ..... ,,, I' '1 ' ,i ii, ii
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
,J
, ,,,._
FIG. 11
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE
oThe special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
° Avoid cutting your lawn when it iswet. Wet grass tends
to form clumps and interferes with the mulching action_
The best time to mow your lawn is the early afternoon°
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun
• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut and mow slowly.
, Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
FIG. 12
MAXI_
14
AS¥OOOOMP ETE .......
REGU_RSERVCE......... /_y_.!_/_.;"'SERVlCE OATES
Check.Brake Operation I_ ,_# ....................
Check Tire Pressure !_ I_ ,
T Check for Loose Fasteners I_ if .....
a Sharper_/Rep'ia'ceMowel'Blades .... °Of 4' '
CLubrication chart .... :i : : V#: : "' _ ....
Check Battery Level/Recharge
0 Clean Battery and Terminals
R Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s)Tension
Check Engine Oil Level I_
Change Engine Oil
NE, C!ean Air Filter ...........
Clean Air Screen
GinspeciMuffie&parkArrester
,,, I
v'
v' _ '_,.2,3..................'.....Iv'. ...... '.......
v'2
v' v1,.=
v' v'
IReplace Oil Filter (if equipped)
N C'iean'Engine"Cooli'ngFins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
,, .,,, ,,,
1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty ot dusty conditions
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or' negligence, To
receive full value ffom the warranty, operator must maintain
tractor as instructed in this manual,
Some adjustments will need to be made periodically to
properly maintain your tractor.,
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
-Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear, A new spark plug and clean air filter assure
. proper air*fuel mixture and help your engine run better
and last tonger.
3- If equipped with oil filter, change oil every 50 hours
4 * Replace blades more often when mowing in sandy soil
5 - if equipped with adjustable system
LUBRICATION CHART
®
®CLUTCH
PWOT(S)
BEFORE EACH USE
•Check engine oil level,
- Checkbrake operation,
• Check tire pressure.
•Checkfor loose fastener&
PIVOTS
15
(_) SAE 30 or 10W30 MOTOR OIL API - SG
® GENERAL PURPOSE GREASE
® REFER TO CUSTOMER RESPONSIBILITIES"ENGtNE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS
LUBRICANTS WILL ATTRACT DUST AND D1RT THAT WILL
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS
IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY
.... i==HmH= UU 'HnUn'nH I U Im ='=Hn"nm, I""= 'U'
CUSTOMER RESPONSiBILiTiES
............. '............. =,,, ,.......
i, ,,=,,,i,, mn II ,,m
TRACTOR
Always observe safety rules when performing any mainte-
nanceo
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted_
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)
• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm tubber°
• Avoid stumps, stones, deep ruts, sharp objects and
other' hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades
BLADE REMOVAL (See Fig. 13)
. Raise mower to highest position to allow access to
blades.,
•Rernove hex bolt, lock washer and flat washersecuring
blade.
•Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown°
. Tighten bolt securely (30-35 FL Lbs. torque)_
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED
NOTE: We do not recommend sharpening blade- but if you
do, be sure blade is balanced.
BLADE
FLAT
LOCK WASHER.,_
HEXBOLT
GRADES)*
MANDREL
ASSEMBLY
TRAILING EDGE
*A GRADE 8HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD°
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
= The btade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower.
= To check blade balance, you will need a 5/8" diameter
steel bolt pin or a cone balancer_ (When using a cone
balancer, follow the instructions supped with baF
ancer).
° Slide blade on to an unthreaded portion ofthe steel bolt
or'pin and hold the bolt or'pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for' balancing bIade. The lobes of
the center hole may appear to be centered, but are not°
CENTERROLE/
FIG. 14
16
.... iiiii iii lUl Hill ,,, , ,,, ,,,,,,, , ,,,,,,,,,,, I II III
CUSTOMER RESPONSIBILITIES
IH,,,,,I,,,I im i II IIIIIIIIIIIIn I IIIIII
ENGINE
ii i i iiiiiiiii i iiiiii, _
BATTERY (See Fig. 15)
Your' tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger' wilt extend it's life,.
•Acid solution level in each battery cell should be even
with bottoms ofvent wells. Add only distilled or iron free
water if necessary_ Do not overfill,
• Keep battery and terminals clean.
• Keep battery bolts tight,,
• Keep vent caps tight and small vent holes in caps open.
•Recharge at 6 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS -
Cot rosion and dirt on the battery and terminals can cause
the battery to "leak" power,
° Open battery boxdooro
• Disconnect BLACK battery cable first then RED bat-
tory cable and remove battery from tractor_
° Wash battery with solution of four tablespoons of
baking soda toone gallon of water. Be careful not to get
the soda solution into the celts,,
•Rinse the battery with plain water and dry.
o Clean terminals and battery cable ends with wire brush
until bright°
°Coat terminals with grease or petroleum jelly.
•Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual),,
CUT AWAY VIEW //VENT CAP
{_ _'_ VENT
...... ,L__._.j _,,/ WELL
FIG. 15
V-BELTS
Check V-belts fo_deterio ration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable,. Replace belts if they begin to sfip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,
LUBRICATION
Only use high quality detergent oil rated with APt service
classification SG, Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
4 liwm {
OF -20" O_ 30= 32= 4__ 60" 80" !00"
°C -30_ -20" -10°O" I'0_ 20_30_4'0_
......TEM_ERA'ruRERANGEANT[C:tPATEDBEFORENEXTOILCHANGe
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,i
improve starting incold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil,
Change the oil after the first two hours of operation and
every 25 hours thereafter' or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after' each eight (8) hours of continuous use_ Tighten
oil fill cap/dipstick securely each time you check the oil
level.
TO CHANGE ENGINE OIL (See Fig., 16) -
• Be sure tractor is on a level surface°
• Oil will drain more freely when warm.
= Catch oil in a suitable container.
oRemove oil fill dipstick. Be careful not to allow dirt to
enter the engine when changing oil.
° Remove drain plug
• After oil has drained completely, replace oil drain plug
and tighten securely.
•Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill, For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
, Use gauge on oil fill dipstick for checking level Be sure
dipstickcap is tightened securely for accurate reading,
Keep oil at "FULL" line on dipstick,
OIL FILL
CAP/DIPSTICK
OIL DRA|N
PLUG
FIG. 16
17
AiR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cteaner element after every25 hours of
operation or every season Service paper cartridge every
100 hours of operation or every season, whichever occurs
first.
Service air cleaner' more often under dusty Conditions,
•Remove knob(s) and cover.
TO SERVICE PRE-CLEANER -
oSlide foam pre-cleaner off cartddger,
•Wash it in liquid detergent and water,
.Squeeze it dry in a dean cloth.
•Saturate it in engine oil: Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
-Reinstall pre-cleaner over cartridge.
- Reinstall cover and secure with knob(s)_
TO SERVICE CARTRIDGE
°Remove cartridge nut.
•Remove cartridge and clean by tapping gently on flat
surface.
• If very dirty, reptace ol wash in a nonsudsing detergent
and warm water solution. Rinse thoroughly with water
from inside out until water runs clear,, Let cartridge dry
thoroughly before using
•Reinstall cartridge, nut, precteaner, cover and secure
with knob(s),
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE, THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AiR TO CLEAN OR DRY
CARTRIDGE,,
BiLITI
i iii, i iii ii, iiii1,,1111111111 , i1,11 iiii, i,iii , ,,
AIR SCREEN (See Fig. 18)
The engine air screen must be kept free of dirt and chaff to
prevent engine damage from overheating° Clean with a
wire brush or' compressed air to remove dirt and stubborn
dried gum fibers.
ENGINE COOLING FINS (See Fig. 18)
COVER KNOB -'_"""-_
COVER __ CARTRIDGE NUT
FIG. 17
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating,
•Remove oil fill dipstick and cover opening to prevent
entry of dirt.
• Remove screws from blower' housing and lift housing
off engine°
• Remove the screws securing the starter housing and
lift housing off engine.
o Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
° To reassemble, reverse above procedure_
SCREWS BLOWER HOUSING
SCREWS
SCREWS
AIR SCREEN
STARTER
HOUSING
OIL FILL
DIPSTICK ENGINE COOLING FINS
FIG. 18
SPARK
PLUG
18
L, IIII ' II II IIIIIIII I1'1111 '1'111 IIIII II
CUSTOMER RESPONSIBILITIES
ii1,111 ,11,, iii IIII i iiii i '1 iiiiiiiiii ii1,11111 PIi
CLAMP CLAMP
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, Whichever
comes first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig, 19)
The fuel filter should be replaced once each season. If fuel
filter' becomes clogged, obstructing fuel flow to carburetor,
replacement is required°
•With engine cool, remove filter and plug fuel line
sections.
• Place new fuel filter in position in fuel line.
• Be sure there are no fuel line leaks and clamps are
properly positioned_
. Immediately wipe up any spilled gasoline.
FUEL
FILTER
FIG. 19
CLEANING
•Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
= Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your'
tractor unless the electrical system, muffler, air filter and
carburetor' are covered to keep water out. Water in engine
can result in a shortened engine life.
19
SERVlC ii i, i, , ,i .................. HIIIH
AN ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
O
O
Q
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in "NEUTRAL" position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from Spark plug and place wire where itcannot come in contact with
plugo
TRACTOR
TO REMOVE MOWER (See Fig. 20)
Mower will be easier to remove from the right side of tractor_
, Place attachment clutch in "DISENGAGED" position.
-Move attachment lift fever forward tolower'mower to its
lowest position..
,Roll belt off engine pulley.
, Disconnect clutch rod from clutch lever by removing
retainer spring
, Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
• Disconnect suspension arms from rear deck brackets
by removing retainer springs°
= Disconnect front links from deck by removing retainer
springs.
oRaise lift lever to raise suspension arms° Slide mower
out from under tractor.
IMPORTANT: iF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR. THE
R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR..
TO INSTALL MOWER (See Fig. 20)
,Raise attachment lift lever'to its highest position.
• Slide mowerundertractorwith dischargeguardtoright
side of tractor..
• Lower lift lever to its lowest position_
- install mower in reverse order of removal instructions.
SPRING
SUSPENSION ENGINE
ARMS PULLEY
SPRINGS
(BOTH SIDES)
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRSNGS
(BOTH SIDES)
FIG. 20
2O

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