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Craftsman 917.277130 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
I(.nFT$MnN°l
LAWN TRACTOR
13.5 HP, 38" Mower
Electric Start
5 Speed Transaxle
Model No.
917.277130
This product has a low emission engine which operates
_differently from previously built engines. Before start the
you
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications...........................6
Assembly/Pre-Operation.......................8
Operation.............................................11
MaintenanceSchedule........................17
Maintenance........................................17
ServiceandAdjustments.....................21
Storage................................................27
Troubleshooting...................................28
RepairParts.........................................32
SearsService........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT
Forone (1)year fromthe dateof purchase,ifthis CraftsmanRidingEquipmentis
maintained,lubricatedandtuned upaccordingto the instructionsin theowner'smanual,
Searswill repairor replacefreeof chargeany partsthatare foundto be defectivein
materialor workmanshipaccordingto theguidelinesofcoveragelistedbelow.Searswill
alsoprovidefreelaborfortheseapplicablewarrantedparts forthe full year.Duringthe
first 30 daysofpurchase,therewill be nochargesto servicethe productat your home
for issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryourconvenience,IN
HOMEwarrantyservicewillstill be availableafterthefirst30 daysof purchase,but a
tripchargewillapply.Thischarge willbewaivediftheCraftsmanproductisdroppedoff
at an authorizedSearslocation.ForthenearestauthorizedSearslocation,pleasecall
1-800-4-MY-HOME®.Thiswarrantyappliesonlywhilethis productiswithinthe United
States.
ThisWarrantydoes notcover:
• Expendableitemswhich becomewornduring normaluse, includingbutnot limitedto
blades,spark plugs,air cleaners,belts,andoil filters.
• StandardMaintenanceServicing,oil changes, ortune-ups
• Tire replacementor repaircausedbypuncturesfromoutsideobjects,suchas nails,
thorns,stumps,orglass.
• Repairsnecessarybecauseofoperatorabuse,includingbut notlimitedto,damage
causedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impacting
objectsthatbendthe frameorcrankshaft,orover-speedingtheengine.
• Repairsnecessarybecauseofoperator negligence,includingbut notlimitedto, elec-
trical and mechanicaldamagecausedbyimproperstorage,failureto usetheproper
gradeandamountof engineoil, failureto keepthedeckclearofflammabledebris,
orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe
owner'smanual.
• Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto be contami-
natedoroxidized(stale). Ingeneral,fuel shouldbe usedwithin30 daysof itspur-
chasedate.
• Normaldeteriorationand wearof theexteriorfinishes,orproductlabelreplacement.
• Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY
Forninety(90)daysfromdateof purchase,ifany batteryincludedwith thisridingequip-
mentprovesdefectivein materialorworkmanshipand ourtestingdeterminesthebattery
will notholda charge,Searswill replacethebatteryat nocharge. Duringthefirst 30
daysof purchase,therewillbe no chargesto replacethe batteryat yourHOME. After
thefirst 30 days,for yourconvenience,IN-HOMEwarrantyservicewillstill be avail-
ablebutatrip chargewill apply.Thischargewill be waivedifthe Craftsmanproductis
droppedoff at an authorizedSearslocation.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.
Thisbatterywarrantyappliesonlywhilethis productiswithinthe UnitedStates.
Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveother rights,which
vary,fromstateto state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_ILWARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
A(_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I, GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or un-
loading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is
an open flame, such as a
water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Ad-
just and service as required.
4
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
• Be not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline
iCapacity
iand Type:
lOll Type:
i(API-SF-SJ):
Oil Capacity:
Spark Plug:
(Gap: .030")
Ground Speed
(MPH):
1.25 Gallons
Unleaded
Regular
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F'
3.0 Pints
Champion RCl 2YC
Forward:1st 1.1
2nd 2.2
3rd 3.4
4th 4.3
5th 5.5
Reverse: 1.7
Tire Pressure: Front: 14 PSI
Rear: 12 PSI
Charging 3 Amps Battery
System: 5 Amps Headlights
Battery: Amp/H r: 28
Min. CCA: 230
Case Size: U1R
i Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main-
taining, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman@ product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profe-
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can't be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
• Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME@
6
Steering
Wheel Insert
@(1) Locknut
1/2-20
Steering
Boot
Steering Wheel
(1) Locknut
1/4-28
=_ Steering
Wheel Adapter
(1) Large Flat Washer
(1) Hex Bolt
1/4-28 x 1-1/4
I teering
Extension
Shaft
Seat
(1) Washer
(_ 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
For Future Use
Slope Sheet
Keys
"--t
Video Cassette
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(1) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se-
curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut
and tighten securely.
_ Insert
_...-_ 1/2 Hex Nut
Large Flat
WheelSteering @Washer
/\ \ \l
Lower _ _ ,
Steering _ __ _.. \ //
..,_ ,_ Slots
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
8
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment
knob securely. Seat
Seat Pan -.
Bolt
Flat Washer
\
Adjustment Knob
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKESYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
JCHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank isfilled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
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