Craftsman 917.256582 User manual

C//a
,L 917.256582 OWNER'S MANUAL
®Assembly
.Operation
•Customer Responsibilities
•Service and Adjustments
®Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_
FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH
I. GENERAL OPERATION
• Read, understand, and foltow all Instructions in the manual
and on the mach{ne before starting
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
.Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade.
•Be surethe area isclear ofotherpeoplebefore mowing Stop
machine if anyone enters the area_
°Never carry passengers
° Do notmow in reverse unlessabsolutely necessary AIways
lookdown and behind before and while backing.
. Be aware of the mower discharge directionand do not point
it at anyone_ Do notoperate the mower without either the
entire grass catcher or the guard in place
• Slow down before turning°
• Never leave a runningmachine unattended. Alwaysturnoff
blades, set parking brake, stop engine, and remove keys
before dismounting,
°Turn off blades when not mowing.
°Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or dnJgs..
=Watch for traffic when operating near or crossing roadways_
•Use extra care when loading or unloading the machine into
a trailer or'truck°
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury ordeath_
All slopes require extra caution. If you cannot back up the
slope or' if you feel uneasy on it, do not mow it..
DO:
° Mow up and down slopes, not across.
° Remove obstacles such as rocks, tree {imbs,etc.
,, Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.. Tall grass can hide obstacles_
,, Use slow speed. Choose a low gear so thatyou will not have
tostop or shift white on the slope_
,Follow the manufacturer's recommendations for wheei
weights or counterweights toimprove stability
• Use extra care with grass catchers or other attachments
These can change the stability ofthe machine.
°Keep a!l movement on the slopes s!ow and gradual Do not
make sudden changes in speed or direction.
•Avoid starting or stopping on a stope, if tires lose traction,
disengage the blades and proceed slowlystraight down the
slope_
DO NOT:
•Donot turnonslopes unlessnecessary, and then, turnslowly
and gradually downhill,if possible.
•Do not mow near drop-errs,ditches, orembankments_ The
mower could sudden{y turn over ifa wheel is over the edge
of a cliffor ditch, or if an edge caves in.
oDo not mow on wet grass_Reduced traction could cause
siidingo
°Do not try to stabilize the machine by puttingyour foot on the
ground.
•Do not use grass catcher onsteep slopes..
IYS! 72
iU. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity° Never assume that
children will rernain where you last saw them,
•Keep childrenoutof the mowingarea and underthe watchful
care of another responsible adulL
•Be alert and turn machine off if children enter the area.
°Before and when backing, rook behind and down for small
children
°Never carry children. They may fall off and be seriously
injuredor Interfere with safe machine operation.
°Never allow children to operate the machine
=Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
. Use extracare in handlinggasoline and otherfuels They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running Allow engine to coolbefore refueling Do not
smoke_
Never refuel the machine indoors
Never storethe machine or fuel container inside where
there isan open flame, such as awater heater.
•Never run a machine inside a closed area
°Keepnutsand bolts, especially blade attachment bolts, tight
and keep equipment in good condition°
• Never tamper with safety devices Check their proper
operationregularly.
•Keep machinefree of grass, leaves, or otherdebris build-up
Clean oil or fuel spillage. Allow machine to cool before
storing
•Stop and inspect the equipment if you strike an objecL
Repair, ifnecessary, before restarting.
. Never make adjustments or repairs withthe engine running
•Grass catchercomponentsaresubjecttowear,damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
reptace withmanufacturer's recommended parts,when nec-
essary.
•Mower blades are sharp and can cuL Wrap the blade(s) or
wear gloves, and use extra cautionwhen servicing them
° Check brake operation frequently Adjust and service as
required.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTIONH! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED, .i..iu,u,
ic.oT,o..,we..O,°oon°eots.a,..,u0I
wire and place wire where it cannot contact I
spark plug in order to prevent accidental |
starting when setting up, transporting, I
....... adjusting or making repairs' !
iii
AWARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, berth defects, or other
reproductive harm.

CONGRATULATIONS on your purchase of a Sears
Tractor,. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department,, We have competent, well-
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual,, The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917,256582
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERSWtLLBE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE°
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for detatts..
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules_
° Fo!low a regularschedule in maintaining, caring for and
usfng your tractor.
- Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual,
PRODUCT SPECIFBCATIONS
HORSEPOWER: 15.5
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: Wi FILTER: 4°0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD:
1st 1.1
2nd 1.5
3rd 2,3
4th 35
5th 4.4
6th 5,7
REVERSE: 1.7
TIRE PRESSURE: FRONT: 14 PSI
REAR: I0 PSI
CHARGING SYSTEM: 3AMPS BATTERY
5AMPS HEADLIGHTS
BATt'ERY: AMP!HR: 30
MIN. CCA: 240
CASE SIZE: UIR
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING." This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any)° If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar lawso Federal laws apply on
federal lands° A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase,if this Craftsman Riding Equipmentis maintained, lubricated and tuned up accordingto
the instructionsin the owner's manual, Sears witl repair or replace, free of charge, any parts found to be defective in matedal or
workmanship.
ThisWarranty does notcover:.
•Expendable itemswhich become worn duringnormal use, such as blades, spark plugs,air cleaners, be_te,etco
• Tire replacement or repaircaused by puncturesfrom outside objects,such as nails,thorns, stumps, or glass..
• Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintainthe
equipmentaccording to the instructions containedin the owner's manual.
• Riding equipment used for commercialor rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanshipand ourtesting determines the battery willnet holda charge, Sears will replace the battery at no charge..
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS
FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE
DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR
NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM
THE DATE OF PURCHASE BUT ASTANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS
PRODUCT IS IN THE UNITED STATES..
This Warranty gives you specific legalrights,and you may also have other rightswhich may varyfrom state tostate.
SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION ........................................................... 10-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS -ENGINE .................................... 48-53
iNDEX A
Accessories .....................................................................5
Adjustments:
Brake ................................................................22
Carburetor .................................................25
Mower:
Front-To-Back ..................................21
Side-To-Side .......................................21
Throttle Control Cable ..........................24
Air Filter, Engine ..............................................18
Air Screen, Engine ....................................18
Assembly .....................................................7-9
B
Battery:
Charging .............................................8
Cleaning ...................................................17
Starting with Weak Battery ............23
Storage .................................................26
Terminals ............................................17
Belts:
Motion Dr_ve
Removal/Replacement ..................22
Mower Blade Drive
RemovaltReplacement ..............22
Blade:
Sharpening ............................................16
Replacement .........................................16
Brake Adjustment .........................................22
C
Carburetor Adjustment ...............................25
Controls, Tractor .................................................11
Customer Responsibilities.....................15-19
Engine:
Air Filter'................................................18
Air Screen, Engine ..........................18
Battery ...........................................17
Cooling Fins, Engine .................18
Engine Oil ....................................17
Fuel Filter..........................................19
Spark Plugs .....................................19
Tractor:
Blades ..............................................................16
Lubrication Chart ...............................15
Maintenance Schedule ........... 15
Tire Care ...............................9,16,23
Cutting Height, Mower ...................................12
E
Electrical:
interlocks and Relays .....................24
Schematic ..............................................29
Wiring Diagram .......................................30
Engine:
Air Filter.........................................................18
Air Screen ............................................18
Cooling Fins, Engine .......................18
Oil Change ............................................17
Oil Level.................................................13,17
Oil Type .................................................17
Preparation ................................... ......... 13
Repair Parts ....................................48-53
Starting ......................................................14
Storage ...................................................26
F
Filters:
Air ..........................................................18
Fuel ...........................................................19
Fuel:
Type ............................................................13
Storage .....................................................26
Fuse .......................................................................24
G
Gauge Wheels ......................................................9
H
Hood Removal/Installation ....................24
L
Leveling Mower Deck ..................................21
LubricationChart .........................................15
M
Maintenance Schedule ..................................15
Mower:
Adjustment, Front-to-Back .............2I
Adjustment, Side-to-Side ...............2t
Blade Sharpening ..........................16
Blade Replacement ...........................16
Cutting Height .............................................12
installation.......................................................20
Operation ..................................................13
Removal .......................................................20
Mowing Tips ...................................................14
Muffler ................................................................19
Spark Arrester ..................................3,40
Mulcher Plate .................................................9
O
Oil: Cold Weather Conditions ....... 13,17
Engine .................................................17
Storage ...............................................26
Operation ................................................................10-14
Operating Mower ................................................13
Options:
Accessories ...................................... .................. 5
Spark Arrester. .................................3,40
P
Parking Brake .................... ................................. 11-12
Parts Bag ...........................................................6
Pads, Replacement/Repair .................30-47
Product Specifications ........................................... 3
R
Repair Parts .......................................30-47
S
Safety Rules ............................................................2
Seat .............................................................................8
Service and Adjustments ....................20-25
Brake ............................................................22
Carburetor ....................................... 25
Fuse .................................................24
Hood Removal/Insta!lation .......... 24
Motion Ddve Belt
RemovaVReplacement ..............22
Mower Blade Drive Belt
Removal!Replacement ..................22
Mower Adjustment:
Front-to-Back .................................21
Side-to-Side ....................................2t
Mower Installation ...........................20
Mower Removal .................................20
Tire Care ...................................9,16,23
Slope Guide Sheet ................................55
Spark Plugs ..................................................19
Specifications .....................................................3
Starting the Engine ..................................13-14
Steering Wheel ...............................................7,23
Stopping the Tractor ..................................12
Storage ......................................................................26
T
Throttle Control Cable Adjustment .......24
Tires ........................................................................9,t6,23
Trouble ShootingChaff .................. 27.28
Transaxte Repair Parts.....................46-47
W
Warranty .........................................................3
Wiring Diagram ............................................30
Wiring Schematic ...........................................29
4

ACCESSORIES AND ATTACHMENTS
These accessoriesand attachments were available throughmost Searsretailoutletsand service centem when the tractorwas purchased.
Most Sears stores can order these items for you when you providethe model number ofyour tractor,
ENGINE
SPARKPLUG AIR FILTER
GAS CAN ENGINEOIL FUELSTABILIZER MAINTENANCE
BLADES BELTS
I
......... ! _
PERFORMANCE
Sears offers a wide varietyofattachments thatfit yourtractor. Many ofthese are listedbelow withbrief explanations ofhow theycan help
you. This listwas currentat the time ofpublication;however,it may change in future years - more attachments may be added, changes
may be made tn these attachments, or some may no longer be available orfit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additiona! hitchesor conversionkits (those that do are indicated) and are designed for easy
attaching and detaching..
AERATOR promotes deep root growth for a healthy lawnoTa-
pered 2,5_inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisturesoak ino
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage°
CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 36-inch swath_ 24
hardened steel coring tips. t50 Ibocapacity weight tray
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2or3 pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneventerrain° Formowerdecksnotso
equipped°
MULCH RAKE/DETHATCHER loosens soil and flipsthatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Usefulto prepare bare areas forseeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible
mowers. See MOWER in the Repair Parts section of this
manual°
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
dlameterwater-tight drum holds upto 3901bsoot weighL Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum_
SNOW BLADE forsnowremovalonly. 14-inch high,48-inchwide
blade clears42-inch path when angledleft or righL Raises, lowers
with side lever. Adjustable skEds; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weighL)
SNOWTHROWER has 40-inch swath° Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement Discharge chute adjusts from tractor seal 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at
tractor seat, (Use with chains and wheel weights and!or rear
drawbar weighL)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for
automatic sprayingand hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS Iet you collect grass clippings and {eaves.
TILI.ER has 5hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue Tiller has its own built-in
lift anddepth control system anddoes NOT require asleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up tothe tractor
drawbar and gel Optional accessories convert unit for
dethatching, aerating, hilling_owithouttools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
Finksgive smooth ride,oulstandtng traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastictop;clear plasticwindshieldoffers 360 degree
visibility°Hinged metal doors with catch. Keeps operatorwarm
and dry Remove vinyl sides and windshields for use as sun
protector in summer_ Optional accessories include: tinted/
temperedsolidsafety gtasswindshieldwithhand operatedwiper;
12ovoltamber cautionlight for mountingon cab top
VACS forpowerful collectionofheavy grassclippingsand leaves,
Optional wand attachment to pick up debris in hard-to-reach
places. VAC/CHIPPER includes a chipper_shredder,
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials_
5

CONTE OF HARDWARE PACK
............................... :: I_JUIUIUH'l,
Parts Bag contents shown full size
(1) Knob
(1) Shoulder Bolt
5/16-18
(2) Weld Nuts #10
(2) Washers 3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
@
(2) Washers
9/32 x 5/8 x 16 Ga.
(2) Hex Nuts 1/4-20
@
(2) LockWashers 1/4
Parts packed separately in carton
Steering
Wheel
m
Manual
Seat
Mulcher I
Plate
Eli
Video
Cassette ,1
Parts Bag
Parts bag contents not shown full size
iIlL I I I,II ©
(2) Shoulder (2) Center-
Bolts lock Nuts
(2) Washers 3/8
x 7/8 x 14 Gauge
Assemblies
Steering
Sleeve
(_w) Gauge
heels
/__ teering
Wheel
insert
LJ LJ
<_(2) Keys
Slope Sheet
6

BLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness_
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier° Standard
wrench sizes are listed°
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 9/16" wrench
(1) 3/4" Socket w/drive rachel
Phillips Screwdriver
Tire pressure gauge
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton (See page 6)°
°Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
= Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
°Remove Iocknut and large flat washer from steering
shafL
° Position front wheels of the tractor so they are pointing
straight forward.
° Slide the steering sleeve over the steering shaft°
= Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter,
oSecure steering wheel to steering shaft with Iocknut
and large flat washer previously removed, Tighten
securely,
oSnap steering wheel insert into center of steering
wheel,
= Remove protective plasticfrom tractor hood and grill,,
IMPORTANT: CHECK FOR AND REMOVE ANYSTAPLES
INSKID THAT MAYPUNCTURE TIRESWHERE TRACTOR
IS TO ROLL OFF SKID.,
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
°Press lift lever plunger and raise attachment Iiftlever to
its highest position,,
° Release parking brake by depressing clutch/brake
pedal°
- Place gearshift lever in neutral (N) position_
° Roll tractor baclo,vards off ski&
° Remove banding holding discharge guard up against
tractor°
1 t _'tt t
/I!// t
_ _ _ .1/ I t
FIG. 1
CONNECT BATTERY (See Fig. 2)
qn lllll .................
CAUTION: Do not short battery termF
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
° Lift hood to raised position.
°Open terminal access doors, remove terminal protec-
tive caps and discard°
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amp&
° First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown° Tighten securety,,
• Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut° Tighten securely°
• Close terminal access doors°
Use terminal access doors for:
° Inspection for secure connections (to tighten hard-
ware)°

LY
o
o
o
o
ii iilllllllll illlllllll,i ii illllll i
Inspection for corrosion_
Testing battery.
Jumping (if required),,
Pedodic chargingo
LOCK FLAT
HEX NUT WASHER WASHER
DISCARD TERM,NAL \'\ ./ HEX
PROTECTIVE CAPS "\ _."""'_-.._ BOLT
.,j ]
AccEss
OOOR ': >_.:.Y<::_ _ pos,TIvE
..' _,_ _ (RED)
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob,
- Remove cardboard packing on seat pan,,
•Place seat on seat pan and assemble shoulder bolt,
CHECK TIRE PRESSURE
The tires onyour tractor"wereoverinflatedat thefactory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
° Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled_ See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate yourtractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual,,
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
Assemble gaugewheels withtractoron a flat levelsurface.
°Assemble adjustment knob and flat washer loosely.
Do not tighten_
° Tighten shoulder bolt securely.
° Lower seat intooperating position and sit on seat
•Slide seat until a comfortable position isreached which
allows you to press clutch!brake pedal all the way
down.
°Get off seat without moving its adjusted position.
° Raise seat and tighten adjustment knob securely.
SEAT PAN SEAT
SHOULDER
BOLT
ADJUSTMENT
KNOB
FIG. 3
FLAT WASHER
°Adjust mower' to desired cutting height (See "1"OAD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manuai),.
° With mower in desired height of cut position,gauge
wheels should be assembled so they are slightly off the
ground, install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer and 3/8-16 iocknut and
tighten securely_
•Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL l
MOUNTING -%
318-16.,_"_ _
LOCKNUT
3/8" WASHER
GAUGE WHEEL , _,_SHOULDER BOLT
FIG. 4
8

ii /l/iJll • illl i i iii, i i i ,llULll,,,,, ,,, ,,,,,,,,,, , i,ilJl i, LY
INSTALL MULCHER PLATE
(See Figs. 5 & 6)
° tnstalitwo latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown°
NOTE: Pre-assembte weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
° Tighten hardware securely.
° Raise and hold deflector shield in upright position,
o Place front of mulcher plate over front of mower deck
opening and slide into place, as shown,,
oHook front latch into hole on front of mower deck..
o Hook rear latch into hole on back of mower deck_
CAUTION: Do not remove discharge
guard from mower° Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
i i_,_.... Ill ..............................
HOOK POINTS DOWN
WELD NUT FROM THE TOP
LOCK
WELD WASHER
SCREW
LATCH
WASHER
MULCHER
PLATE
FIG. 5
LOCK
WASHER
WASHER
HOOK
WELD
NUT
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower isnow ready for discharging or installationof
optional grass catcher accessory.
NOTE: It is not necessary to change blades° The mulcher
blades are designed for discharging and bagging also,.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOURECEIVE
THEBEST PERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
17 All assembfy instructionshave been completed.
/No remaining loose parts in carton.
/Battery is properlyprepared and charged, (Minimum
1 hour at 6 amps)o
,/" Seat is adjusted comfortably and tightened securely,
v' All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory)°
,I Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results,_ (Tires must be
properlyinflated for leveting)_
/Check mowerand drive beJts. Be sure they are routed
properly around pulleys and inside all belt keepers,
,/ Check wiring. See that all connections are still secure
and wires are properly clamped°
WHILE LEARNING HOW TO USE "FOURTRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil is at proper level
v" Fuel tank is fifled with fresh, clean, regular unleaded
gasolineo
/Become familiar with all controls - their location and
fLmction_ Operate them before you start the engine_
,I Be sure brake system is tnsafe operating condition°
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG. 6 9

OPERATION
These symbols may appear on your tractor or in literature supplied with the product,. Learn and understand their meaning°
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NEUTRAL HIGH
ATTACHMENT
CLUTCH ENGAGED
L
LOW PARKING BRAKE
ATTACHMENT
CLUTCH DISENGAGED IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
10

KNOW YOUR TRACTOR
OPERATI
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare theillustrationswith your tractor tofamiliarize yourself withthelocations of various controls and adjustments. Save
this manual for future reference°
THROTTLE/CHOKE
CONTROL
LIGHT
SWITCH
CLUTCW
BRAKE
PEDAL
HEIGHT
KNOB
AMMETER IGNITION
SWITCH
LIFT LEVER
PLHNGER
ATTACHMENT
LIFT LEVER
ATTACHMENT
CLUTCH LEVER
PARKING BRAKE
GEAR SHIFT
LEVER
FIG. 7
Our tractorsconform to the safety standards of the American National Standards institute°
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and ofL
THROTTLE/CHOKE CONTROL: Used tocontrol engine
speed.
CLUTOHtBRAKE PEDAL: Used fordeclutching and brak-
ing the tractor and starting the engine,
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
GEAR SHIFT LEVER - Selects the speed and direction of
the tractor.
ATTACHMENT LIFT LEVER: Used toraise and lower the
mower deckor otherattachments mountedtoyourtractor,
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing itsposition°
IGNITION SWITCH: Used for starting and stopping the
engine.,
HEIGHT ADJUSTMENT KNOB: Usedtoadjustthemower
cuttingheight.
AMMETER: indicates batterycharging (+) or discharging
(-)_
11

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result insevere eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequippedwithan operator presencesensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine_
• Depress clutch/brake pedal into full "BRAKE" position
and hold_
• Place parking brake lever in"ENGAGED" position and
releasepressurefromclutch/brake pedal. Pedalshould
remain in "BRAKE" position° Make sure parking brake
will hoId tractor secure.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
PARKING BRAKE
"ENGAGED"
POSITION
THROTTL_CHOKE
CONTROL
"BRAKE" _ GEARSHIFT
POSITION LEVER
"DISENGAGED"
POSITION
CLUTCH/BRAKE HEIGHT ADJUSTMENT
PEDAL"DRIVE" KNOB
POS_ION
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
oMove attachment clutch lever'to "DISENGAGED" po-
sition.
GROUND DRIVE -
• Depress clutch/brake pedal intofull "BRAKE" position.
°Move gearshift lever' to neutral (N) position.,
ENGINE -
°Move throttle control to slow (_) position.
NOTE: FaiLure to move throttle control to slow (,,41,)
positionand allowing engine to idle before stopping may
cause engine to "backfire",.
° Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.,
• Never use choke to stop engine°
NOTE: Under certain conditions when tractor isstanding
idle with theengine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, asdescribed above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle°
•Operating engine at less than furl throttle reducesthe
battery charging rate_
•Fullthrottleoffers thebest bagging and mower perfor-
mance_
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement iscontrolled by the
gearshift lever_
•Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
= Move gearshift lever to desired position.
• Slowly release clutch/brake pedal to start movement,,
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cuttingheight iscontrolledbyturning theheight adjust-
ment knob in desired direction°
°"[urn knob clockwise (("_) to raise cutting height.
° Turn knob counterclockwise (_-_) to lower cutting
height.
The cutting height rangeis approximately t-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running° These heights are approximate
and may varf depending upon soil conditions, height of
grass and types of grass being mowed_
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months_ For healthier and better looking
lawns, mow often and after moderate growth_
° For best cutting performance, grass over6 inches in
height should be mowed twice_ Make the first cut
relatively high; the second to desired height.
12

............... i1,11111,11,1,1,111 i,, i iull,lllliiiii
OPERATmON
TO OPERATE MOWER (See Fig. 9)
Your tractor isequipped with an operatorpresencesens-
ingswitch. Any attempt by the operatorto leave the seat
withthe engine running and theattachment clutch engaged
will shut off the engine,
•Select desired height of cut.
° Lower mower with attachment liftcontrol
• Start mower blades by engaging attachment clutch
control.
o TO STOP MOWER BLADES- disengage attachment
clutch control
........................... ii iiiii i1,1,1
i& CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
IIcharg e g Mard i, place. I..............
ATTACHMENT CLUTCH
LEVER "DISENGAGED"
POSITION "ENGAGED"
POSITION ATTACHMENT
LIFT LEVER
HIGH POSITION
•'-" LOW
,-_'_ POSITION
./
RGE
FIG. 9
TO OPERATE ON HILLS
............................. ,, ,,,,,,,,,,, ,,,, I
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
,, ,,,,,,,,,, iiiiiiiii tllll : ...........
° Choose the slowest speed beforestarting up or down
hills_
•Avoid stopping or changing speed on hi!ls_
°If slowing is necessary, move throttle control lever to
slower position.
° If stopping isabsolutely necessary, push clutch!brake
pedal quickly to brake position and engage parking
braker
. Move gearshift lever to 1st gear, Be sure you have
allowed room for tractor to roll slightly as you restart
movement° 13
° To restart movement, slowly release parking brake and
clutch/brake pedal
• Make all turns slowly
TO TRANSPORT
°Raise attachment lift to highest pos!tion with attach-
ment lift control.
°When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
-Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
yourtractoron atruck or atrailer, be sure hood isclosed and
secured to tractor_ Use anappropriate means of tying hood
to tractor (rope, cord, etc.)
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
°The engine in yourtractor has been shipped, from the
factory, already tiffed with summer weight oil
•Check engine oil with tractor on level ground,
°Unthread and remove oil fill cap/dipstick; wipe oil off°
Reinsert the dipstick intothe tube and rest oil fill cap on
the tube. Do not threadthe cap onto the tube. Remove
and read oil level, If necessary, add oil until "FULL"
mark on dipstick is reached° Do not overfill.
° For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
=To change engine oil, see the Customer Responsibili-
ties section in this manual
ADD GASOLINE
°Fill fuel tank. Use fresh, clean, regular unleaded
gasoline witha minimumof87 octane. (Use of leaded
gasolinewillincreasecarbon and lead oxide deposits
and reduce valve life) Do not mix oil with gasoline.
Purchasefuel inquantitiesthat can be used within30
days to assure fuelfreshness.
IMPORTANT: WHEN OPERATING iN TEMPERATURES
BELOW32°F(0°C), USEFRESH, CLEANWINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture whichleads toseparation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems,thefuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run untilthe fuel linesand carburetor are
empty. Use fresh fuel next season_ See Storage Instruc-
tions for additional information° Never use engine or
carburetorcleaner productsin thefuel tank or permanent
damage may occur
_ _ CAUTIONI Fill t0 b0ffom of gas tank
&ILAfiller neck. Do not overfill. Wipeoffany
spilled oil or fuel. Do not store, spill or
....u use gasoline near an open,flame.

.................. Ulll ,, ii i iii1,11 iiiii i ii i iiiilllU ii, .......... ,_
OPERATION
illlll .................................. ..... i i i i i illlll ii i i/llllll illlll ...... i i ii i ............. ii illll I
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or if the engine
has runout offuel, itwilltake extracrankingtimeto move
fuel from the tankto the engine,,
•Depress clutcWbrake pedaland set parkingbrake_
°Place gear shift lever in neutral (N) position°
. Move attachment clutchto "DISENGAGED" position,,
=Move throttlecontrol to choke (N) position.
Note: Before starting, read the warm and cold starting
proceduresbelow.
°Insertkeyintoignition and turnkeyclockwiseto"START"
positionand release key as soon as engine starts. Do
not runstarter continuouslyfor more than fifteen sec-
onds per minute, If the engine does not start after
several attempts, move throttle control to fast (_)
position,waitafew minutes andtryagain. Ifenginestill
does not start, move the throttle control back to the
choke (N) position and retry°
•Do notmow grass when it iswet. Wet grass willplug
mowe_ and leave undesirableclumps. Allow grass to
dry beforemowing.
• Always operate engine at full throttlewhen mowingto
assure better' mowing performance and proper dis-
chargeof material, Regulate ground speed by select-
ing a Low enough gear to give the mower cutting
performanceas well as the quality of cutdesired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
WARM WEATHER STARTING (50° F and above)
= When engine starts, movethe throttle control to thefast
(_) position.
o The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above_
COLD WEATHER STARTING ( 50° F and below)
, When engine starts, allow engine to run with the
throttle control inthechoke (N) position untilthe engine
runs roughly, then move throttle control to fast (_)
position. This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature.
• The attachments can also be used during the engine
waml-up period..
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted forbest engine pedormance. See'TO
ADJUST CARBURETOR" in the Service and Adjustments
section ofthis manual
MOWING TIPS
*Tire chains cannot be used when the mower housing
is attached to tractor.
= Mower should be properly leveled for best mow!ng
performance. See "TO LEVEL MOWER HOUSING in
the Service and Adjustments section of this manual
° The left hand side of mower should be used for tdm-
mingo
, Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the rightof the
machine.. This wilt result in a more even distribution of
clippings and more uniform cutting.
, When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. t0 )_
= If grass isextremely tall,it should be mowed twice to
reduce Loadand possiblefire hazard from dried clip-
pings. Make first cut relatively high; the second tothe
desired height.
FIG. 10
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
° The special mulching blade will recur the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse intothe grass
and not be noticed. Also, the mulched grass wilt
biodegrade quickly to provide nutrients for the lawn,
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
°Avoid cutting your lawn when itiswet. Wet grass tends
to form clumps and interferes with the mulching action°
The best time to mow your'lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• Forbestresults, adjustthemowercuttingheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 11)_ For-extremely heavy mulching,
reduce your width of cut and mow slowly.
°Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings° When doing a second cut,
mow across or perpendicular to the first cut path°
• Change your cutting pattern from week to week. Mow
northto south oneweek then change toeast towest tile
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
FIG. 11
14

................................................ ..... i,i,ii,i ,lUUlU i iin .........
CUSTOMER ESPO LmTUE
..................................................... n#..U.lUiiutttt,,,, ,, ......... i i i,ll
MAINTENANCE scHEDULE .f'___o_# _
REGULAR SERVICE /_.,,_ER\JICE DATES
........r' ..........
Check Brake Operation _' I_
CheckTlre Pressure .... _" ' _' ' .... '
T Chlckio'r LOoseFasteners ' _ _t 6#_
'R sharpeniRepiac e Mower Blades 6/4 .........
Lubrication Chart .... 6## if' .....
TCheck Batte,P] Level/Recharge
i0 Clean Battery and Terminals _/
iRCheckTransax!e Cooling _
Adjust Blade Belt(s) Tension _,
Adjust Motton Drive Beit(s) Tension Ks
Check Engine Oil Level .... _ ........... 64#..................
Clean Air Filter V#'2 _. ....
clean Air Screen ......................... .............. "V2 .....................
GinspectMuffledSparkArrester
| Replace 0ii"Fllter (If equipped) = .......
N .............
Ciean Engine Cooling Fins .... !_2
ReplaceS ark ",.............. V' '
Replace Atr Filter Paper Cartridge ...... ' .......' .... _2
..........................I ..... I
I-ChangemoreoftenwhenoperatSngunderaheavyleadorInhtgharnb}enttemperatures 5- Ifequippedwithadjustablesystem
2 - ServicemoreoftenwhenoperelJng_ndidyordustyconditions 6-Notrequiredifequippedwithmaintenance-freebattery.,
3-Ifeqalppedwtthoil_tter,changeoil every50hou_s 7 - Tighlen!rentaxlepivotbe_tto35ft,-ibs maximum,
4 - Replacebladesmoreoftenwhenmewinginsandysotf Donotovedtghten
GENERAL RECOMMENDATIONS
The warrantyonthis tractor does net cover items that have
been subjected to operator abuse or negligence. To
receive fullvalue from the warranty, operator must maintain
tractor as instructedin this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor,.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
,, Check engine oi!level.,
•Check brake operation.
° Check tire pressure_
o Check for loosefasteners°
15
@BEARING ZERK
LUBRICATION CHART
SPINDLE ZERK (_)
_,_ FRONT WHEEL (_)
'-_ BEARING ZERK
"_ ENGINE (_)
CLUTCH
PIVOT(S)
"GEARSHIFT (_
PIVOTS
SAE 30 OR 10W30 MOTOR OIL
(_ GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILfl"IES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOMER ILiTiES
TRACTOR
Always observesafety ruleswhen performingany mainte-
nance.
BRAKE OPERATION
If tractorrequires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjuste&
(See '*TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manuat)_
TIRES
oMaintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS' on page 3 of this manual).
° Keep tires free of gasoline, oil, or*insect control chemi-
cals which can harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause taredamage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.,
BLADE REMOVAL (See Fig. 12)
• Raise mower to highest position to allow access to
blades.
o Remove hex bolt, Iockwasher and ftatwasher securing
blade.
o Instal{ new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order' as shown,.
o Tighten bolt securely (30-35 Ft. Lbs torque)..
1MPOR'tANT: BLADE BOLT 18GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade isbalanced.
BLADE MANDREL
ASSEMBLY
TRAILING EDGE
HEX BOLT _'__
(GRADE 8)* _.-=_,._
*A GRADE 8 HEAl" TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced_ An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine_
• The blade can be sharpened with afile or on a gdnding
wheel, Do not attempt to sharpen while on the mower.
°To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
anGer)o
- Stide blade on toan unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
pos_tion_ If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade° The lobes of
the center' hole may appear to be centered, but are not.
CENTERHOLE //
FIG. 13
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use., However, periodic charging of the
battery with an automotive charger will extend its life.
° Keep battery and terminals clean,
. Keep battery bolts tight.
• Keep small vent holes open.
= Recharge at 6-t0 amperes for I hour,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
°Remove terminal guard_
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.,
• Rinse the battery with plain water and dry.
°Clean terminals and battery cable ends with wire brush
until brighL
°Coat terminals with grease or petroleum jelly.
•Reinstall battery (See "CONNECT BATTERY" in the
Assemb y section of this manual),
FIG. 12
16

...................................... ii, ,ill,i,iiiillll,/lll/llUl_l,
CUSTOM ES
V-BELTS
Check V-belts for deterioration and wear after I00 hours of
operation and replace if necessary_ The belts are not
adjustable. Replace belts ifthey begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,
ENGINE
LUBRICATION
Only use high quality detergent oil rated with APt service
classification SForSG. Selectthe oil'sSAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
=F .20" 0 ° 30" 32 _ 4(}" 60 °80" 100"
°c -3o' -2o' .to' _° 1'o. _o'..............._0" 40'
TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OIL CHANGE
FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor isnot used for 50 hours in one year,
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation° Tighten oi! fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs° 14 and 15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF or SG.
.Be sure tractor is on level surface°
=Oil will drain more freely when warm,
• Catch oil in a suitable container,,
•Remove oil filf cap/dipstick, Be careful not to allow dirt
to enter the engine when changing oil
° Remove drain plug_
°After oil has drained completely, replace oil drain plug
and tighten securely,
° Refill engine with oil through oil fill dipstick tube, Pour
slowly. Do not overfillo For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick intothe tube and rest the oil fillcap on the
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when finished.
AIR CLEANER KNOB
COVER ,WING NUT
FOAM
PRE-CLEANER
AIR
SCREEN
PAPER CARTRIDGE BASE
OIL FILL
CAP/DIPSTICK
OIL DRAIN
PLUG
FIG. 15
17

CUSTOM RRESPONSIBi
CLEAN AIR SCREEN (See Fig. 15)
Air*screen must be kept free of dirt and chaff to prevent
engine damage from overheating° Clean withawire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER (See Fig. 15)
Your engine will not run properly using a dirty air filter
Clean the foam pro-cleaner after every 25 hours ofopera-
tionor every season._ Service paper cartridgeevery 100
hours ofoperation orevery season, whicheveroccursfirst,,
Service air cleaner more often under dusty conditions°
o Remove knoband cover,,
• Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
° Wash it in liquid detergent and water.
° Squeeze it dry in a clean cloth.
°Saturate it in engine oil., Wrap it in dean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
• Gently tap the flat side of the paper cartridge to dis-
lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.
Replace a dirty, bent, or damaged cartridge
° Reinstall the pro-cleaner (cleaned and oiled) over the
paper cartridge..
°Reassemble air cleaner, wing nut, cover and tighten
knob securely_
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept dean at all times_
Every 1O0hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds.. Clean the cooling fins and external
surfaces as necessary.. Make sure the cooling shrouds are
reinstalled..
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage,
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after' every 100 hours of operation, whichever
occurs first. Spark plugtype and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 ofthis rnanuaL
18

CUSTOMER
ENGINE OIL FILTER (See Fig. 16)
Replace theengine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year.
= Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug)_
°Remove oil filter and wipe off filter adapter.
= Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter.
• Install replacement oil filter on filter adapter° Turn oil
filter cloclo,_ise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
° Fill crankcase with new oil (See "TO CHANGE EN-
GINE OIL" in this section of this manual). For approxi-
mate capacity see PRODUCT SPECIFICATIONS on
page 3 of this manual,.
° Start the engine and check for oil leaks. Correct any
leaks before placing engine intofult operation.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filtershoutd be replaced once each season_ Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
° With engine cool, remove filter and pl_Jg fuel line
sections.
° Place new fuel filter in position in fuel line with arrow
pointing towards carburetor,.
•Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gaso|ine.
CLAMP CLAMP
FUEL
FILTER
FIG. 17
CLEANING
•Clean engine, battery, seat, finish, etc. of all foreign
matter.
•Keep finished surfaces and wheels free of all gasoline,
oil, etc,.
° Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carbtJretor are covered to keep water out_ Water inengine
can result in a shortened engine life_
OIL FILTER
FIG. 16
19

CAUTION:
a
Q
o
o
o
o
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with
plug.
........... llllll ,, ===li=l=l= u i ==l ii lllll i............ i=l ==
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Mowerwill beeasier toremovefrom the right sideoftractor_
• Place attachment clutch in "DISENGAGED" position_
. Move attachment lift lever forward to lower mower to its
lowest position.
= Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever by removing
retainer spring_
° Disconnect anti-sway, bar from chassis bracket by
rernoving retainer spnng_
• Disconnect suspensionarms from rear deck brackets
by removing retainer springs_
o Disconnect front linksfrom deck by removing retainer
springs.
= Raise tilt lever to raise suspension arms,, Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER lS TO BE MOUNTED TO THE TRACTOR,
REMOVE THE FRONT LINKS°
TO INSTALL MOWER (See Fig. 18)
° Raise attachment lift lever'to its highest position,,
°Slide mower undertractorwith discharge guardto right
side of tractor,
° Lower lift lever to its lowest position,,
o Install mower in reverse order of removal instructions.
CLUTCH
SUSPENSION
RETAINER \_
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 18
20