Craftsman 917.257711 User manual

SEARS ®
MODEL NUMBER 917.257711 OWNER'SMANUAL
•Assembly
°Operation
°Customer Responsibilities
Service and Adjustments
"Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment° m

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH.
I. GENERAL OPERATION III, CHILDREN
,, Read, understand, and follow all instructions in the manual
and on the machine before starting.
o Only allow responsible adults, who are familiar with the
Q
e
o
o
o
o
DO
e
o
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity. Never assume that children will remain
where you last saw them.
" Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
,, Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
,' Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
,, Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
,' Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
,, Slow down before turning.
•Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
,, Turn off blades when not mowing.
,, Stop engine before removing grass catcher or unclogging
chute.
o Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence of
alcohol or drugs.
,, Watch for traffic when operating near or crossing roadways.
•Use extra care when loading or unloading the machine into
a trailer or truck.
ft. SLOPE OPERATION
e
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. Ifyou cannot back up the slope or if you feet
uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across. •
Remove obstacles such as rocks, tree limbs, etc. •
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel •
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. "
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual. Do not
make sudden changes in speed or direction. I
Avoid starting or stopping on a slope. If tires lose traction_
disengage the biades and proceed slowly straight down the |
slope. I
NOT:
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause
sliding.
,Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes. 2
SERVICE
Use extra care in handling gasoline and other fuels. Theyare
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to coo! before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject towear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.
!
Look for this symbol to point out impor- I
tant safety precautions. It means | i
CAUTION!!! BECOME ALERT!!! YOUR |
SAFETY IS INVOLVED. =.__J m
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs.

CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 9! 7.257711
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
l DATE OF PURCHASE AND KEEP iN A SAFE PLACE
_RE REFERENCE.
PRODUCT SPEC NCATiONS
HORSEPOWER: l&0
GASOUNE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OrL TYPE (API--SFiSG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ-19LM
(GAP: .030") STD361458
VALVE CLEARANCE: INTAKE: .004" - .006"
EXHAUST: .007" ° .009"
GROUND SPEED (MPH): Fowvard LO H_
1st 0.8 1.8
2nd 1.4 3.4
3rd 2.4 5.6
Reverse 0.9 2.2
TRANSAXLE OIL 4 QUARTS
CAPACITY AND TYPE: SAE 30 API-SF/SG
TiRE PRESSURE:
CHARGING SYSTEM:
FRONT: !4 PSi
REAR: 10 PSi
5 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT. LBS.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONStBiUTIES
Read and observe the safety rules.
, Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and Storag_ sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-coy _
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). if a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code),
Other states may have similar laws. Federal laws apply on
federal tands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manUall
o Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears wi!l replace the battery at no charge.
WARRANTY SERVICE tS AVAILABLE BY RETURNING THE RiDiNG EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECiFiCATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-18
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 740
OPERATION .......................................................... 11-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... t9-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 28-29
REPAIR PARTS =TRACTOR ................................ 30-47
REPAIR PARTS =ENGINE .................................... 48-53
PARTS ORDERING/SERVICE ............... BACK COVER
INDEX A
Accessories ........................................... 5
Adjustments:
Brake ............................................ 21
Carburetor .................................... 25
Clutch Pulley ................................ 21
Gauge Wheels ............................. ! 3
Mower
FrontoTo°Back ......................... 20
Side-To-Side ........................... 19
Throttle Control Cable .................. 24
Air Filter, Engine .................................. 18
Air Screen, Engine .............................. 18
Assembly .......................................... 7-10
B
Battery:
Charging ........................................ 8
Cleaning ....................................... 18
Installation .................................... 10
Levels ........................................ 8,17
Preparation .................................... 8
Starting with Weak Battery ........... 23
Storage ........................................ 26
Terminals ..................................... 17
Belt: Motion Drive
Removal/Replacement ............ 22
Mower Drive
Remova!/Replacement ............ 20
Mower Blade Drive
Removal/Replacement ............ 2!
Blade:
Sharpening ................................... 16
Replacement ................................ 16
Brake Adjustment ................................ 2!
C
Carburetor Adjustment ........................ 25
Clutch Pulley ....................................... 21
Controls, Tractor .................................. 11
Customer Responsibilities .............. 15-18
Engine:
Air Filter .................................... 18
E
Electficah
Interlocks and Relays ................... 23
Schematic .................................... 30
Wiring Diagram ............................ 32
Engine:
Air Filter ........................................ 18
Air Screen .................................... 18
Cooling Fins ................................. 18
Oil Change ................................... 17
Oil Level ....................................... 17
Oil Type ................................... 13,17
Preparation .................................. 13
Repair Parts ............................ 48-53
Starting ......................................... 14
Storage ........................................ 26
F
Filter:
Air Filter ........................................ 18
Fuel .............................................. 18
Oit ................................................. 13
Fuel:Storage ........................................ 26
Type ............................................. !3
Fuse ................. i.................................. 23
H
Headlights ........................................... 23
Hood Removal/Installation .................. 24
L
Leveling Mower Deck .......................... 19
Lubrication:
Chart ............................................ 15
Engine .......................................... t 7
M
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 20
Adjustment, Side-to°Side ............. 19
Blade Replacement ...................... 16
Blade Sharpening ........................ 16
Operation ....................................... ! 1-14
Operating Mower ............................. 12 3
Options:
Accessories .................................... 5
Spark Arrester ........................... 3,40
P
Parking Brake ................................. 1lq2
Parts Bag .............................................. 6
Parts, Replacement/Repair ............ 30-47
Product Specifications ........................... 3
R
Repair Parts ................................... 30-47
S
Safety Rules .......................................... 2
Seat ....................................................... 8
Service and Adjustments ............... 19-25
Carburetor .................................... 25
Clutch Pulley ................................ 21
Fuse ............................................. 23
Hood Removal/Installation ........... 24
Motion Drive Belt
Removal/Replacement ............ 22
Mower Drive Belt
Removal/Replacement ............ 20
Mower Blade Drive Belt
Removal/Replacement ............ 21
Mower Adjustment
Front4o-Back .......................... 20
Side4o-Side ............................ 19
Mower Removal/installation ......... 19
Tire Care .............................. 8,15,23
Slope Guide Sheet .............................. 55
Spark Plug(s) ...................................... 18
Specifications ........................................ 3
Starting the Engine ............................. 14
Steering Wheel ................................. 7,22
Stopping the Tractor ............................ 12
Storage ................................................ 26
T
Air Screen 18 Cutting Height ==============================12
Cooling Fins ............................. 18
Engine Oil ........................... 13,17
Fuel Filter ................................. 18
Spark Plug(s) ........................... 18
Tractor:
Battery ...................................... 17
Blade ........................................ !6
Lubrication Chart ...................... 15
Maintenance Schedule ............ 15
Tire Care .......................... 8,18,21
Transaxie ................................. 16
Cutting Height, Mower ......................... 12
Installation .................................... lg Throttle Control Cable Adjustment ...... 24
Operation ..................................... 13
Removal ....................................... 19
Mowing Tips ........................................ 14
Muffler ................................................. ! 8
Spark Arrester ........................... 3,40
Oih O
Cold Weather Conditions ........ 13,17
Engine ......................................... 17
Storage ........................................ 26
Tires ............................................ 8,15,21
Troubleshooting Chart .................... 28-29
Transaxle ............................................ 16
W
Warranty ................................................ 3
Wiring Diagram ................................... 32
Wiring Schematic ................................ 30

These accessories and attachments were available through most Sears retai_ outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG BLA_:)ES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of hew they can help
you. This list was current at the time of publication; however, it may change n future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (these that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Tapered
2.5-inch steel spikes mounted on t0qnch diameter discs puncture
holes in soil at close intervals to let moisture soak in Steel weight tray
for increased penetration
BUMPER protects front end of tractor from damage
CARTS make hauling easy. Vadety of sizes available, plus accesso-
ries such as side panel kits, too! caddy, cart cover, protective mat and
dolly,
CORING AERATOR takes small plugs out of soil to allow moisture
and nutrients to reach grass roots, 36qnch swath. 24 hardened steel
coring tips. 150 lb. capacity weight tray.
DISC NARROW has 2 gangs of 4 steel blades that angle from 10 to
20 degrees, 40 inches wide. Can hook 2 units in tandem. (Requires
sleeve hitch,)
DOZER BLADE removes snow; grades dirt, sand and gravei. 48
inches wide, 17 inches high, clears 44cinch path when angled. Master
lift control lever for operator ease. Spring trip for snow removal on
uneven pavement; built-in float for blade to follow ground contour.
Reversible, replaceable scraper bar, (Use with tire chains and wheel
weights and!or rear drawbar weight.)
EASY OIL DRA_N VALVE makes oil changes easier, faster,
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HmTCH lets you tow 2 or 3 pull-behind attachments at
once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or other heavy attachments).
MULCH RAKFJDETNATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available forfront or
rear mounting, N_GH PERFOR_IANCE REEL-ACTION SPR_NG
TtNE DETNATDH ER covers 36-inch wide path and tosses thatch into
large hopper. Mounts behind tractor.
PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjust-
ment controls depth, 3-position yoke sets width, Heavy steel landside
for straight furrowing, (Requires sleeve hitch,)
RAMP TOPS AN[:} FEET let you toad and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x t0 lumber,
REAR GRADER BLADE is 42 inches wide and operated from driver's
seat. Reversible steel blade can be angfed at 30 degrees for grading.
Reverses for pushing snow backwards. (Requires sleeve hitch.)
ROLLERfor smoother lawn surface, 36-inehwide, 18qnch diameter
water-tight drum holds up to 390 _bs. of weight, Rounded edges
prevent harm to tud, Adjustable scraper automatically cleans drum.
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for
seeding, helps weed control. Steel frame holds 5 adjustable sweeps.
Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional
accessory: steet furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops.
SLEEVE HITCH for use with master lift system. Single pin couples!
uncouples.
SNOWTHROWER has 42-inch swath, Drum=type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin arrange-
ment, Discharge chute adjusts from tractor seat. 6-inch diameter
spout discharges snow tO to 50 feet. Lift controlled at tractor seat.
(Use with chains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12=volt DC e_ectric motor that connects to the tractor
battery or other t2-volt source. Includes booms for automatic
spraying and hand held wand for spot spraying. Wand has adjustable
spray pattern, For applying herbicides, insecticides, fu,-igicides and
liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed killing
easy. Broadcast spreaders are also useful for granular de-icers and
sand,
SWEEPERS let you collect grass clippings and leaves,
T_LLER has 8 hp engine to prepare seed beds, cultivate, and compost
garden residue. Chain-drive transmission. Six 11-inch diameter one
piece heat-treated steel tines. Tills 30qnch path. (Requires sleeve
hitch.) Or use 5 hp tow-behind T_LLER with 36qnch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own
built-in lift and depth controt system and does NOT require a sleeve
hitch. Fits any lawn, yard or garden tractor, Simply hook up to the
tractor drawbar and go! Optiona_ accessories for 5 hp tiller convert
unit for dethatching, aerating, hilling.,.without toots.
T_RE CHAINS are heavy duty; closely spaced extraqarge cross links
give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular stee! frame,
ABS plastic top; clear p_astic windshield offers 360 degree visibility,
Hinged metal doors with cstch_ Keep_ operator warm and dry.
Remove vinyl sides and windshields for use as sun protector in
summer Optionat accessories include: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top,
VACS for powertul collection of heavy grass clippings and leaves.
Option_ warld attachment to pick up debris in hard-to-.reach places.
VACICH_PPER includes a chipper-shredder,
WEIGHT BRACKET for drawbar for snow removal applications. Can
be mounted on front of tractor for plowing applications. Uses (1) 55
lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow
removal or dozing heavy materials,

CONTENTS OF
Parts Bag contents shown full size
(1) Shoulder Bolt 5/16-18
(!) Knob
(1) Washer 17/32 x 1_3/16 x 12 Gauge
(3) Retainer Springs
(4) Retainer Springs
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers 9/32 x 5/8 x 16 Ga.
@
(2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
(2) Wing Nuts 1/4_20
Parts packed separately in carton
Seat ÷
Batter,/acid
,/
Steering Wheel
Parts Bag
Battery
Owner's Manual
Parts bag contents not shown full size
(2) Gauge
Wheels
(2) Crown
Lock Nuts
Washers
3/8 x 7/8 x 14 Gauge
_ (2) Shoulder
Bolts
" (2) Battery Carriage Bolts 1/4-20 x 7-1/2
(2) Front Link Assemblies
Steering
Wheel Insert
Steering
Sleeve
Termina_ Guard
(2) Keys
Battery Caps
15° Slope Sheet and Instructions
6

BLY
Your new tractor has been assembled at the factory with the exception ofthose parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier, Standard
wrench sizes are listed,
(2) 7/16" wrenches Tire pressure gauge
(1) 1/2" wrench Utility knife
(1) 9/16" wrench
(1) 3/4" socket with drive ratchet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheeI).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
, Remove all accessible loose parts and parts cartons
from carton (See page 6),
, Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
= Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
BEFORE ROLLINGTRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Remove hex bolt, lock washer and large flat washer
from steering shaft.
•Position front wheels of the tractor so they are pointing
straight forward.
• Slide steering sleeve over the steering shaft.
oPosition steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
, Secure steering wheel to steering shaft with hex bolt,
lockwasher and large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into center of steering
wheel.
= Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
tS TO ROLL OFF SKID:
LARGE FLAT
WASHER
STEERING WHEEL INSERT
_.f HEX BOLT
LOCK WASHER
STEERING
STEERING /STEERINGsHAFT
WHEEL //
ADAPTER _/
SLEEVE / /'-. -_--_-'_ / / /
/ / ///1 /
I ! Ii I
FIG. 1
TO ROLL TRACTOR OFF SKID (See Fig. 7)
Raise attachment lift lever to its highest position.
Release parking brake by depressing clutch!brake
pedal.
Place gearshift lever in neutral (N) position.
o Roll tractor backwards off skid.
7

ASSE
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shieldo
Wash hands or clothing immediately if
accidentally incontact with battery acid,
Do not smoke. Fumes from charged
battery acid are explosiveo
Read the instructions included with the
battery vent caps. Always wear gloves,
c_othing and goggles to protect your
hands, skin and eyes.
Your tractor has s battery charging system which is suffi-
cient for normal use, However, periodic charging of the
battery with an automotive charger will extend its life.
=See instructions packed with vent caps in parts bag.
, Fili battery with acid. Fill each cell until it reaches the
bottom of the vent wells. Do not overfill.
Allow battery to stand and settle for at [east thirty
minutes. After standing, check the batter'.,/cell acid
level, if below the vent wells, add more acid until the
correct tevel is reached.
While battery is standing (after adding acid) and later, whiBe
batter}, is being charged, continue with assembly of tractor.
iMPORTANT: TO MAXiMiZE THE LiFE OF YOUR
BATTERY, iT iS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT iN A SHORTENED BATTERY
L!FE.
Charge battery at a rate of 6 amperes for 1 hour. Use
a 12 volt battery charger. Observe all safety precau-
tions required for battery charging.
, Check the acid level after the battery is charged. If the
acid has fallen below the correct level, add distilled or
iron free water.
Install the vent caps to cover the vent wetls. Wash the
top of the battery with water to remove any acid, then
wipe dry.
o Check battery case for leakage to make sure that no
damage has occurred in handling.
o Dispose of excess battery acid. Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
. Remove cardboard packing on seat pan.
® Place seat on seat pan and assemble shoulder bolt.
, Assemble adjustment knob and flat washer loosely.
Do not tighten.
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
Get off seat without moving its adjusted position.
® Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
ADJUSTMENT
KNOB
FiG. 3
FLAT WASHER
CHECK TiRE PRESSURE
The tires on your tractor were overinfiated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
,Reduce tire pressure to PSl shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
Fo!low instructions on how to install battery:
CUT AWAY VIEW VENT CAP
VENT
WELL
BATTERY
CELL ACID
LEVEL
FiG 2 8

ASSEMBLY
INSTALL MOWER AND DR_VE BELT
(See Figs. 4 and 7)
Be sure tractor ison levet surface. Engage parking brake.
• Cut and remove tie down securing anti-sway bar.
Swing anti-sway bar to left side of mower deck.
• Relieve idler tension from belt. Push idler forward and
place a block (standard wood 2 x 4 or equivalent)
behind idler pulley.
, Slide mower under tractorwith discharge guard to right
side of tractor.
o Swing LH. gauge wheel bar forward by removing rear
retainer spring and pin.
o Install one front link in top hole of the L.H. front mower
bracket and LH. front suspension bracket. Retain with
two single loop retainer springs as shown.
, Slide right side of mower deck forward, toward R,H.
front tire.
IMPORTANT: CHECK BELT FOR PROPER ROUTtNGIN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
•Install second front link in the top hole of the R.H. front
mower bracket and R.H. front suspension bracket.
Retain with two single toop retainer springs as shown.
o Carefully remove block from behind idler pulley.
Turn height adjustment knob counterclockwise until it
stops.
oLower mower linkage with attachment lift lever.
CHASSIS
BRACKET
DOUBLELOOP
RETAINER SPRING
L,H. GAUGE _-_
WHEELBAR
DOUBLE LOOP
RETAINER SPRING
(Inward pointing
deck pins)
o Place the suspension arms on inward pointing deck
pins. If necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms,
Retain with double loop retainer springs.
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring,
Turn height adjustment knob clockwise to remove
slack from mower suspension.
Raise deck to highest position.
- Swing LH. gauge wheel bar back towards rear of
mower and secure with pin and retainer spring re-
moved earlier,
o Assemble gauge wheels as shown using long shoulder
bolts, 3/8 washers, and 3/8-16 center Iocknuts. Tighten
securelyo
•Adjust gauge wheels before operating moweras shown
in the Operation section of this manual,
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled, See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts are
routed correctly. FRONT
SUSPENSION
BRACKET
SUSPENSION FRONT
ARMS LINKS
CLUTCH
PULLEY
SHOULDER
BOLT
/
GAUGE
WHEEL
3/8=16
CENTER
LOCKNUT ANTI=SWAY
BAR
IDLER
PULLEY
BLOCK
(Wood2x4orequiv,)
DISCHARGE
GUARD
FIGo4
9
S_NGLE
LOOP RETAINER
SPRINGS
FRONT MOWER
BRACKET

BLY
INSTALL BATTERY (See Figs. 5 and 6)
CAUTION: Do not short battery termi-
nalso Before installin_ battery, remove
metal bracelets, wristwatch bands,
rings, etco
Positive terminal must be connected
first to prevent sparking from acciden=
tal grounding.
*Lift hood to raised position.
, Be sure battery drain tube has not come loose and is
securely attached to drain in battery tray.
o Lower battery into battery tray with terminals to front of
tractor.
First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely.
o Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
, Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads.
Position terminal guard over battery as shown, lower
battery bolts into key holes and slide square shafts of
battery bolts into slots of key holes.
o Tighten wing nuts by hand making sure battery bolts
remain ins!ots of the key holes in the battery support.
Be sure terminal access doors are closed.
Use terminal access doors for:
, inspection for secure connections (to tighten hard-
ware)_
® Inspection for corrosion.
, Testing battery.
, Jumping (if required).
o Periodic charging.
HEX
LOCK WASHER
VENT
CAPS
FiG. 6
/CHECKMST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WtSH TOASS( IRE THAT YOU RECEIVE
THE BES TPERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/All assembly instructions have been completed.
/No remaining toose parts in carton.
/Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
/Seat is adjusted comfortably and tightened securely.
•/Alt tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front_to-rear for best cutting results. (Tires must be
properly inflated for leveling).
J Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that al! connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR,
PA Y EXTRA A _ENTION TO THE FOLLOWING IMPORo
TANT ITEMS:
/Engine oil is at proper level.
¢" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
¢Become famitiar with alt controls - their tocation and
function. Operate them before you start the engine.
/Be sure brake system is in safe operating condition.
FroG=5
t0

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith you rtractor to familiarize yourself with the locations of various controls and adjustments. Save
this manua! for future reference,
CHOKE CONTROL
L_GHT SWITCH
LIFT LEVER
CLUTCH/BRAKE
PEDAL
THROTTLE
CONTROL PARKING BRAKE
LEVER
RANGE SHIFT
LEVER
GEARSHIFT "_11_
HEIGHT ADJUSTMENT KNOB LEVER
RGo 7
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your tractor,
LiFT LEVER - Used to raise and lower mower deck or other
attachments mounted to your tractor,
CLUTCH/BRAKE PEDAL - Used for declutching and brak-
ing the tractor and starting the engine.
GEARSHIFT LEVER =Selects the speed and direction of
tractor.
THROTTLE CONTROL o Used to control engine speed.
RANGE SH_FT LEVER - Allows high (H) or low (L) speed
for all forward and reverse gears.
BGN_TtONSWITCH - Used to start and stop the engine.
AMMETER - indicates battery charging (+) or discharging
(-).
LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position.
CHOKE CONTROL - Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
height.
11

HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig, 8}
o Depress dutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake tever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure.
PARKING BRAKE ATTACHMENT
"ENGAGED" _GNmON CLUTCH SWmTCH
POSmON KEY PULL=OUT
"ENGAGE"
CHOKE
CONTROL
THROTTLE
CONTROL
LEVER
RANGE
SH{FT
LEVER
POSmON
"DRIVE" GEARSHIFT
POSITION HEIGHT LEVER
ADJUSTMENT
KNOB
FIGo 8
STOPPING (See Fig, 8)
MOWER B_DES .-
o Move attachment clutch switch to "DISENGAGED"
GROUND DRWE
o Depress clutch!brake pedal into full "BRAKE" position.
o Move gearshift _ever to neutral (N) position.
ENGINE o
o Move throttle control to slow (_) position.
NOTE: Failure to move throttle controJ to slow (_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.
AJways remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
NOTE: Under cedar conditions when tractor is standing
idle with the engine harming, hot engine exhaust gases may
cause "browning" of grass, To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
12
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engiru_,_at fuIl throttle,
o Operating engin_:¢at less than full throttle reduces the
battery charging rate.
o Full throttle offers the best mower performance,
TO USE CHOKE CONTROL (See Fig. 8)
Use choke controi whenever you are starling a cold engine.
Do not use to starsa warm engine.
o To engage cheke control, pull knob out. Slowly push
knob in to disengage.
TO _OVE FORWARD AND B_tCKWARD
(See Fig°8)
]he direction and speed of movement is controlled by the
gearshift lever_
Start tractor wth ciuteh/brake pedal depressed and
gearshift lever in neutral (N) position.
o Move gearshift and range shift Jevers to desired posi-
tion.,
o Slowly release dutch/brake pedal to start movement.
_MPOR_°AN°[': BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUS°'_ _qOWER CUTtiNG HEIGHT
(See Fig° 8)
The cuttir_g height iscontrolled byturning the height adjust _
ment knob in desired direction,
o Turn knob clockwise (;-4) to _aise cutting height.
o Turn knob counterclockwise (V_)to tower cutting
The cutting height range is approximately 1o4/4" to 4.-1/4",
The heights are measured from the ground to the blade tip
with the engine not ru_ning, These heights an_;,approxi-
mate and may va_ depending upon sol cor_ditions, height
of grass and _ypesof grass bei_g mowed,
o The average iawn sho_JJIdbe cut to approxin: ely 2-!/2
inches dudng the coot season and to over 3 inches
dL_ring hot months. _or healthier artd better looking
lawns mow often and after moderate growth.
For best cutting pe_'formance_ grass over 6 inches in
height shou!d be mowed twice, Make the first cut
relatively high; the secor_d to desired height°

OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
o Adjust mower to desired cutting height.
* Lower mower with lift control. Remove rear retainer
spring and clevis pin which secure each gauge wheel,
, Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pins. Gauge wheels should be slightly
off the ground.
* Replace retainer springs into clevis pins.
RETAINER
SPRING "_-_
CLEVIS PiN
WHEEL
TO OPERATE MOWER (See Figs. 7 and 8)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wilt
shut off the engine.
o Select desired height of cut.
.Lower mower with attachment lift control.
,Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
D}SCHARGE
GUARD
FIGo 10
TO OPERATE ON HILLS
, Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear and range shift lever to
low (L) position. Be sure you have allowed room for
tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
,Raise attachment lift to highest position with attach-
ment lift control.
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
o Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or atrailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL (See Fig. 11)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
o Check engine oil with tractor on level ground.
, Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (_ee OIL VISCOSITY CHART in the
Customer Responsibilities section of this manual).
o To change engine oil, see the Customer Responsibili-
ties section in this manual.
OiL FILL CAPtDIPSTtCK
FIG. 11
13

ADD GASOUNE
Fill fuei tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
_MPORTANT: WHEN OPERATING {N TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: FiW_to bottom of gas tank
filler neck. Do not overfill Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame°
TO START ENGINE (See Fig° 8)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
o Depress clutch!brake pedal and set parking brake.
Place gearshift lever in neutral (N) position.
, Move attachment clutch to "DISENGAGED" position.
o PuNchoke control out to choke (tXt) position for cold
engine start. For warm engine start do not use choke
contro!.
Move throttte control to midway between fast (@) and
stow (_) positions.
_nsertkey into ignitionand tum key c!ockwise to "START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast (@)
position, wait a few minutes and try again.
o When engine starts, slowly push choke control in.
- Move throttle contro! to fast (4) position.
Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold
_emperatures {below 32°F), the carburetor fuet mixture
may need to be adjusted for best engine pedormance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
men_s section of this manual.
MOWING T PS
o Tire chains cannot be used when the mower housing is
attached to tractor.
o Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Sewice and Adiustments section of this manual.
o Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside
the runner (See Fig. 10).
o The left hand side of mower should be used for trim°
min%
o Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning te the right
so that clippings will discharge away frb_ shrubs,
fences, driveways, etc. After one or two rOahds, mow
in the opposite direction making left hand turns untii
finished (See Fig. t2).
o If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
o Do not mow grass when it is weL Wet grass will plug
mower and Ieave undesiraMe dumps. Altow grass to
dry before mowing.
AIways operate engine at full throttle when mowing to
assure better mowing pe#ormance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
pedormance as wel! as the quality of cut desired.
o When operating attachments, select a ground speed
that wil! suit the terrain and give best performance of
the attachment being used.
F_G, ! 2

_'_7.J,._,"_#d.,._,"_S
TI_oF_oo,-s JI J i _.l JJ
J Ir,J I
....t-- ---PK-4-...... --
__J . 4F___ .... ±_
____p ....
J I I _,./
__1 ___L_J..... _±__
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirbyor dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil,
5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance4ree battery.
7 - Tighten front axle pivot bolt to 35 ft.dbs maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manuak
Some adjustments will need to be made periodically to
propedy maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
LUBRICATION CHART
(_TIE ROD BALL JOINTS
Q FRONT WHEEL FRONT WHEEL O
BEARING ZER__==_VL__ BEAR,NG ZERK
@STEERJ.G, -_%;_
SECTOR GEAR ENGINE (_)
TEETH
BEFORE EACH USE @TRANSAXLE
•Check engine oillevel, FLUID
" Check brake operation,
Check tirepressure,
Check forloosefasteners.
_MPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WiLL ATTRACT DUST AND DIRT
THAT WiLL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS, IF YOU FEEL THEY MUST
BE LUBRICATED, USE ONLY A DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY_ !_
_SAE 30 _IOTOR OIL AP[ oSF/SG
(_ GENERAL PURPOSE GREASE
@ REFER TO CUSTOMER RESPONS[BJUTIES "ENGINE" SECTION
@SPRAY S[BCONE LUBRICANT (B'JOVE BOOTS TO LUBRICATE)

C
TRACTOR o The blade can be sharpened with a file or on a grinding
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
- Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
, Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
- Raise mower to highest position to allow access to
blades.
Remove hex bolt, lock washer and flat washer securing
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and fiat washer in
exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs. torque).
_MPORTANT: BLADE BOLT iS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade _but ifyou
do, be sure the blade is balanced.
MANDREL
BLADE ASSEMBLY
TRAILING
EDGE UP
BE× BOLT (GRADE 8)'-_,,_
*A GRADE 8 HEAT TREATED BOLT CAN BE
iDENTIFIED BY SiX LINES ON THE BOLT HEAD,
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep tile blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
wheel. Do not attempt to sharpen while on the mower.
® To check blade balance, you will need a 5/8" diameter
steel bolt, pin, ora cone balancer. (When using a cone
balancer, follow the instructions supplied with bai-
ancBr).
o Slide blade on to an unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel with the ground.
if btade is balanced, it should remain in a horizontal
position, If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
F_G. 14
V_BELTS
Check V-belts for deterioration and wear after 100 hours
and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.
TRANSAXLE COOMNG
Keep transaxle free from build-up of dirt and chaff which
can restrict cooting
CHECK TRANSAXLE OIL LEVEL
(See Fig. 15)
Block up rear axle securely or use a tractor jack.
Remove left rear whee! by removing hub bolts.
, Remove filler plug from transaxle. Oil level must be
even with pIug threads. If necessary, fill with SAE 30
motor oil, Ap!oSF or SG. Replace filler plug.
oReassemble wheel to hub.
For approximate capacity see "PRODUCT SPECIFI-
CATIONS" on page 3 of this manuat.
TRANSAXLE
PLUG
F_Go 15
16

CUSTO
BATTERY (See Fig. 16}
Your tractorhas a batterychargingsystem which issuffi-
cientfornormal use. However, periodicchargingofthe
batten/, with an automotive charger wil! extend its life.
Acid solution bvel in each battery celi should be even
with bottoms ofvent wells. Add only distilled or iron free
water if necessary. Do not overfill
Keep battery and terminals clean.
Keep battery bolts tight.
o Keep vent caps tight and small vent holes in caps open.
*Recharge at 6 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS -
Corrosion and dirt on the battery and terminals can cause
the batter`i to "leak" power,
Remove terminal guard.
o Disconnect BLACK battery, cable first then RED bat-
tery cable and remove battery from tractor.
, Wash battery with solution of four tablespoons of
baking soda to one gallon of water. Be careful Rotto get
the soda solution into the cells.
o Rinse the battery with plain water and dr'i.
Clean terminals and batten/cable ends with wire brush
until bright.
, Coat terminals with grease or petroleum jelly.
Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual),
CUT AWAY VIEW
WELL
BATTERY
CELL ACID
LEVEL
FiG. 16
ENGINE
LUBRBCATION
Only use high quality detergent oil rated with API sewice
classification S For SG. Select the oil's SAE viscosity grade
according to your expected operating temperature.
-- SAE VISCOSITY GRADES
°F -20 ° 0o 30 _ 32 ° 40 ° 60 _ 80 ° 100 °
o_ .30_ -20 ° ol _ 0 ° 10° 20 ° 30 ° 40°
TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F, Check your engine oil bve! more frequently to avoid
possible engine damage from running low on oil,
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 18)
Determine temperature range expected before oil change,
Att oit must meet API service classification SF or SG.
Be sure tractor is on level surface.
® Oil will drain more freely when warm.
Catch oit in a suitable container,
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual
o Use gauge on oil fill cap/dipstick for checking level, Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
AiR SCREEN
/
FiG. t 8
FIG. 17
t7

ER E8
CLEAN AMR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGBNE COOUNG FiNS (See Fig. 19)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood
(See "TO REMOVE HOOD AN DGRILL ASSEMBLY" in the
Service and Adjustments section of this manual).
AIR GUIDE
COVER
(BOTH S_DES) ,_
FiG. 19
AiR FILTER (See Fig, 20)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-.
tion or every season. Sen,ice paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
o Slide foam pre=cleaner off cartridge.
o Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
o Saturate it in engine oil. Wrap it in clean, absorbent
cIoth and squeeze to remove excess oil.
If very, dirly or damaged, replace preocleaner.
o Reinsta!l pre-cleaner over cartndgeo
Reinstal! cover and secure with knob(s).
TO SERVICE CARTRIDGE
o Remove wing nuts and cartridge plate.
o Carefully remove cartridge to prevent debris from en°
tering carburetor°
Clean cartridge by tapping gentty on flat surface. Ifvery
dirty or damaged, replace cartridge.
o Reinstall cartridge plate, wing nuts, precleaner, cover
and secure with knob(s).
BMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRDGE. THEY MAY CAUSE DETERIORAT!ON OF
THECARTRDGE. DO NOT OtLCARTRDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
FOAM
PRE-CLEANER
A_R SCREEN
CARTRIDGE
F_G 20
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark [;,lugs at the be_{_inningof each mowing
season or after every 100 hours of operation, whichever
comes first. Spark ptug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manuak
IN-UNE FUEL FH.TER (See Fig° 21)
The fuel filter should be replaced once each season. _ffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
o With engine cool, rerrlove filter and plug fuel line
sections.
o Place new fuel filter in position in fuel tine with arrow
pointing towards carburetor.
o Be sure there are no fuel line leaks and clamps are
o Immediately wipe up any spiiled gasoline.
CLAMP
FUEL FnLTER
HGo 21
18
o CIean engine,battery, seat, finish, etc. of all foreign
matter.
o Keep f nished surtaces and wheels free of a, gasoline,
oi!, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor uniess the electrical system, muffler, air filter and
carburetor are cove_ed to keep water out° Water in engine
can result in a shc _ened e,qgne life.

E ADJUSTMENTS
CAUT|ON: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
, Depress dutebJbrake pedamfully and set parking brake.
P_ace gearshift _ever in neutral (N) position.
,Place attachment c_utch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
®Make sure the bUades and aRImoving parts have completely stopped.
oDisconnect spark ptug wire from spark plug and p_ace wire where it cannot come in contact
with plug.
TRACTOR TO LEVEL MOWER HOUSING
TO REMOVE MOWER (See Fig° 22)
, Place attachment clutch in "DISENGAGED" position
Turn height adjustment knob to lowest setting.
- Lower mower to its lowest position.
, Remove retainer spring holding anti-swaybar to chas-
sis bracket and disengage anti-swaybar from bracket.
, Remove retainer springs from suspension arms at
deck and disengage arms from deck.
o Raise attachment lift to its highest position.
, Remove two retainer springs from each front link and
remove links.
, Slide mower forward and remove belt from electric
clutch pulley.
* Slide mower out from under right side of tractor.
_MPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON ]"HE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND
DRIVE BELT" in the Assembly section of this manual.
FRONT
SUSPENS|ON
ADJUSTMENT BRACKET
SUSPENSION NUTS L_ _'\.
ARMS LINKS -\
FRONT MOWER
BRACKET
CHASSIS
BRACKET
Adjust the mower while tractor isparked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
Iftires are over or underinflated, you will not properly adjust
your mower.
SIDE°TO-SIDE ADJUSTMENT (See Figs. 22 and 23)
o Raise mower to its highest position.
o Measure height from bottom of deck curl to ground
level at front corners of mower. Distance "A" should be
the same.
If distance "A" needs to be changed, make adjustment
on one side of mower only.
Raise one side of mower by tightening lift link adjust-
ment nut on that side.
o Lower one side of mower by loosening lift link adjust-
ment nut on that side.
NOTE: Each half turn of adjustment nut will change deck
{evetabout 3,/t6"
o Recheck level after adjusting.
BOTTOM BOTTOM
OF CURL OF CURL
GROUND L|NE
FiG. 23
CLUTCH
PULLEY
'FRONT
SUSPENSION
BRACKET
RETAINER
SPRING
ANT_-SWAY
BAR RETAINER
SPRINGS
RETAINER
SPRINGS
MOWER
BRACKET
\
19

SERVICE AN A
FRONT-TO-BACK ADJUSTMENT (See Figs. 24 and 25) -
IMPORTANT: DECK MUST BE LEVEL SIDE-TO=SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SlDE-TO-SlDE.
To obtain the best cutting results, the mower housing
should be adjusted so the front isapproximately 1/8" to 1/2"
lower than the rear when the mower is in its highest
position.
Check adjustment on right side of tractor. Measure dis-
tance "F" directly in front of and behind the mandrel at
bottom edge of mower housing as shown.
o Before making any necessary adjustments, check that
both front links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
To lower front of mower housing, loosen nut"G" on both
front links an equal number of turns.
o When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut"H"against trunnion on both front link&
, To raise front of mower housing, loosen nut "H" from
trunnion on both front links. Tighten nut "G" on both
front links an equat number of turns.
o When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut "H" against trunnion on both front
Hnks_
NOTE,: Each furl turn of nut "G" win change dim. "F" by
approximately 3/8"'.
o Recheck side-to-side adjustment.
MANDREL
FJGo24
BOTH FRONT LINKS SHOULD BE EQUAL iN LENGTH
RG° 25
TO REPLACE MOWER DRt_VE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 26) =
o Park tractor on a ieve! surface. Engage parking brake.
,, Remove four screws from L.H. mandrel cover and
remove cover.
o Roll belt over the top of L,H. mandrel pulley,
o Remove belt from electric clutch pultey.
o Remove belt from idler pulleyso
Remove any di_ or grass clippings which may have
accumulated around mandrets and entire upper deck
surface.
o Check primary idler arm and two idlers to see that they
rotate freely.
o Be sure spring is securely hooked to primary idler arm
and bolt in mower housing.
MOWER DRWE BELT _NSTALLAT_ON (See Fig. 26) -
o _nstall belt in both idlerso Make sure belt is in both belt
keepers at the idlers as shown.
Instal! new belt onto electric clutch pulley.
o Roll belt into upper groove of L.Ho mandrel pulley.
Carefully check belt routing making sure belt is in the
grooves correctly and inside belt keepers.
Reassemble L.H. mandre_ cover.
SPR_NGLoB,
MANDREL
COVER SCREWS _DLER
PULLEYS
PRIMARY
_DLER ARM
ELECTRIC
CLUTCH
PULLEY
F_Go26
20