Craftsman 917.270910 User manual

Owner's Manual
CRRFTXMRN"
19.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270910
• Safety
•Assembly
• Operation
• Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product,Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Seam, Roebuck and Co., Hoffman Estates, IL 60179
VisitourCraftsmanwebsite:www.sears.com/craftsman

Warranty ...., .......................................... 2
Safety Rules ......................................... 2
Product Specifications ........... ;.............. 5
Assembly ................. ;............................ 7
Operation ............................................ 10
Maintenance Schedule ...................... 17
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting .................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship.
This Warranty does not cover:
• Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
•Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, negligence, improper storage or
accident or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. In-home
warranty service on your Craftsman riding equipment is available at no charge for 30
days from the date of pumhase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but a standard tdp charge will
apply). This warranty applies only while this product is in the United States. This
Warranty gives you specific legal rights, and you may also have other rightswhich may
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
•Read, understand, and follow all
instructions in the manual and on the
machine before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers,
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
•Slow down before tuming.
2

•Never leave e running machine
unattended. Always tum off blades, set
parking brake, stop engine, and remove
keys before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while
under the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
•Data indicates that operators, age 60
years and above, are involved in a
large percentage of dding mower-
related injuries. These operators should
evaluate their ability to operate the
dding mower safely enough to protect
themselves and others from serious
injury.
SLOPE OPERATION
Slopes are a major factor related to Ioss-
of-contrel and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on aslope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not tum on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
fraction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
end under the watchful care of another
responsible adult.
•Be alert and tum machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run amachine inside a closed
area.
3

•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairs with
the engine running.
•Grass catcher components are subject
to wear, damage, and deterioretion,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while becking.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and tum machine off if children
enter the area.
•Before and when becking, look behind
and down for small children.
•Mow up and down slopes (15 ° Max),
not across.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!I! BECOMEAWAREI!! YOUR
_FETY IS INVOLVED.
CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always
disconnect spark plug wire and place wire
_re it cannot contact spark plug.
AUTION: Do not coast down ahill in
neutral, you may lose control of the tractor.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overtum the
machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do nottum on slopes unless neces-
sary, and then, tum slowly and gradual-
ly downhill, if possible.
_CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on aslope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
_lluWAr tractor.
RNING: The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
4birth defects, or other reproductive harm.

PRODUCT SPEClRCATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE 30 (ABOVE 32°F
'API-SF/SG/SH): SAE 5W-30
(BELOW 32°F)
OILCAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ19LM
(GAP: .030") OR J19LM
VALVE INTAKE: .004"-,006"
;LEARANCE: EXHAUST: .007"-.009"
SROUND SPEED FORWARD:
IMPH): I ST 1.2
2ND 1.5
3R° 2.3
4TM 3.5
5TM 4.8
6TM 5.4
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS
HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is
available on this product. Contact your
nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructionsunder "Mainte-
nance" and "Storage" sections of this
owner's manual,
AI_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available
through your nearest Sears Authorized
Service Center (See REPAIR PARTS
section of this manual).
CONGRATULATIONS on your purchase
of aCraftsman Tractor. Ithas been
designed, engineered and manufactured
to give you the best possible dependabili-
ty and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly. Always
observe the =SAFETY RULES'.
5

Steering
Wheel Insert
(1) Hex Bolt 5/16-18 x 1-1/4
Steering Wheel
O
(1) Hex Bolt
3/8-16 x 1
(1) Large Washer
Flat
@ @°
(1) Locknut 5/16-18 (1) Lockwasher 3/8
-_ Steedng Wheel
I_J _Adapter
Steedng
Extension
Shaft C
Seat
(1) Washer
_) 17/32 x 1-3/16 x 12 Gauge
_(1) Knob
(1) Shoulder
Bolt 5/16-18
Keys Video Cassette
(2) Keys Slope Sheet
6

Your new tractor has been assembled at the factory with exception of those pads left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2" wrench
(1) Utility knife (1) Pliers
(1) 3/4" socket with (1) Tire pressure
drive ratchet gauge
When dght or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TOREMOVETRACTORFROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and
parts boxes from shipping carton.
•Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
•Check for any additional loose parts or
boxes and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATI'ACH STEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
•Slide extension shaft onto lower
steering shaft. Align mounting holes in
extension and lower shafts and install
5/16 hex bolt and Iocknut. Tighten
securely.
•Place tabs of steedng boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
•Position front wheels of the tractor so
they are pointing straight forward.
•Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
•Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
•Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
•Snap steedng wheel insert into center
of steering wheel.
•Remove protective materials from
tractor hood and gdll.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
_,_ Lockwasher
Large Flat
_Washer
Steering _Steering
Wheel
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one hour
at 6-10 amps. (See 'BATTERY" in
MAINTENANCE section of this manual
for charging instructions).
7

_°
o.. Label
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
•Pivot seat upward and remove from the
cardboard packing. Remove the
carboard packing and discard.
•Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
•Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
•Slide seat untila comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving its adjusted
position.
•Raise seat and tighten adjustment knob
securely. Seat
\
SeatPan
Shoulder
Bolt
\
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach-
ment liftlever to its highest position.
•Release parking brake by depressing
clutch/brake pedal.
•Place freewheel control in freewheeling
position to disengage transmission
(See "TO TRANSPORT" in the Opera-
tion section of this manual).
•Roll tractor forward off skid.
•Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read,
understand and follow all instructionsin
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
•Be sure all the above assembly steps
have been completed.
•Check engine oil level and fill fuel tank
with gasoline.
•Place freewheel control in "transmis-
sion engaged" position.
•Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
•Place motion control lever in neutral (N)
position.
• Press lilt lever plunger and raise
attachment lift lever to its highest
position.
•Start the engine. After engine has
started, move throttle control to idle
position.
•Release parking brake.
•Slowly move the motion control lever
forward and slowly drive tractor off skid.
•Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
•Turn ignitionkey to "OFF" position.
Continue with the instructionsthat follow.
INSTALL MULCHER PLATE
(If previously removed)
•Raise and hold deflector shield in
upright position.
•Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
8

•Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Deflector Mulcher
Plate
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: Itis not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be propedy leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade ddve
belts in the Service and Adjustments
section of this manual. Verify that the belts
are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
V'CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this quality product.
Please review the following checklist:
,/ All assembly instructionshave been
completed.
,/No remaining loose parts in carton.
,/Battery is propedy prepared and
charged.(Minimum 1 hour at 6 amps).
/Seat is adjusted comfortably and
tightened securely.
,/All tires are propedy inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/Be sure brake system is in safe operat-
ing condition.
9

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
A'IT"ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
10

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOURTRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Clutch Lever Ignition
Ammeter Switch
Ught
Choke Control UftLever
ThmtUe
Control _
Clutch/
Brake
Pedal
Attachment
Lift Lever
Height
Adjustment
Indicator
Parking Brake
Gearshift
Lever
Our tractors conform to the safety standards of the Amedcan
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used for starting
and controlling engine speed.
CHOKE CONTROL: Used when starting
a cold engine.
CLUTCWBRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
PARKING BRAKE: Locks clutch/brake
pedal into the brake position.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging
(+) or discharging (-).
11

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutclvbrake pedal into full
=BRAKE" position and hold.
• Place parking brake lever in =EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in =BRAKE" position. Make
sure parking brake will hold tractor
secure.
Choke Control Attachment Clutch Lever
"Engaged" Position
Throttle "Disengaged"
Control Position
Clutch/Brak_
Position
Parking Brake
"Engaged"
Posi_on
"Disengaged"
Position
STOPPING
Gearshift
Laver
"Brake"
Position
MOWER BLADES -
•To stop mower blades, move attach-
ment clutch lever to =DISENGAGED"
position.
GROUND DRIVE -
•To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
•Move gearshift lever to neutral (N)
position.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
•Turn ignitionkey to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any position other than =OFF" wilt
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.
_I_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position;to empty
grass catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full
throttle reduces the battery charging
rate.
•Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
control!ed by the gearshitt lever.
•Start tractor with clutch/brake pedal
depreesed and gearshift lever in
neutral (N) position.
•Move gearshift lever to desired
position.
•Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your trensaxle.
12

TOADJUST MOWER CUTTING
HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
•Press plunger with thumb and move
lever to desired position,
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
•Adjust gauge wheels with tractor on a
flat level surface.
•Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this
manual).
•With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appro-
priate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
•Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel _,
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine,
•Select desired height of cut.
•Start mower blades by engaging
attachment clutch control.
•TO STOP MOWER BLADES -disen-
gage attachment clutch control.
ACAUTION:
.... .Donot.operate the mower
without etmer me enttre grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Lever
Position
Attachment Lift Lever
High Position
Podtion Low
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Aslope guide
at the back Ofyour manual is provided for
tour use.
•Choose the slowest speed before
starting up or down hills.
•Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position,
•If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Make all tums slowly.
3/8-16 Locknut
3/8 Washer
Gauge Whe, Shoulder
13

TO TRANSPORT
• Raise attachment lift to highest position
with attachment liftcontrol.
•When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
•Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropdate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATrACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. "13rescan lose traction with
the ground and cause you to lose control
ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
•Check engine oil with tractor on level
ground.
•Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
•For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" in the Mainten-
ance section of this manual).
•To change engine oil, see the Mainten-
ance section in this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let i:trun untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ACAUTION: Fillto bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spillor use
gasoline near an open flame.
14

TO START ENGINE
When stading the engine for the first time
or il the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutclvbrake pedal and set
parking brake.
•Place gear shift lever in neutral (N)
position.
• Move attachment clutch to =DISEN-
GAGED" position.
•Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
•Insert key into ignitionand tum key
clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control
out and retry.
WARM WEATHER STARTING (50° F AND
ABOVE)
•When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
•The attachments and ground ddve can
now be used. Ifthe engine does not
accept the load, restart the engine and
allow itto warm up for one minute
using the choke as descdbed above.
COLD WEATHER STARTING (50° F AND
BELOW)
•When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
isfully in. Ifthe engine starts to run
roughly, pull the choke control out
slightly for afew seconds and then
continue to push the control in slowly.
This may require an engine warm-up
period from several seconds to several
minutes, depending on the tempera-
ture.
•The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "1O ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
15

MOWlNGTIPS
• Mower should be propedy leveled for
bast mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the dght of the machine.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
•When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds,
mow in the opposite direction making
left hand tums until finished
•If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
•The special mulching blade will recut
the grass Clippingsmany times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrede quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
•Avoid cutting your lawn when it iswet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn isthe eady
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
•For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
•Change your cutting pattem from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
ground speed that will suit the terrain _ _Max 1/3
and give best performance of the
attachment being used.
16

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GENERALRECOMMENDATIONS LUBRICA_ONCHART
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to propedy maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
•Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
_our engine run better and last longer.
BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
•Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
•Check for loose fasteners.
(_ Spindle _ _r-'_'-Spindle_)
Zerk :_. ............. _ Zerk
_) Front _/_ ,_"........... _ ='_"_ Front _)
Wheel /_-'.._| I_-..L_ Wheel
Beadng I-3 Beadng
Zerk Zerk
(_ Engine
I I
I
t !
I I
I
I
ir-" 0 Gearshift
L._J a._ .., Pivots
SAE 30 or I0w30 motor oil
(_)General Purpose Grease
_) Refer to Maintenance "ENGINE"
Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
beadngs. Viscous lubricants will attract
dust and dirt that will shorten the lifeof the
seif-lubricating bearings. If you feel they
must be lubdcated, use only a dry, pow-
dered graphite type lubricant sparingly.
17

TRACTOR
Always observe safety roles when
performing any maintenance.
BRAKE OPERATION
Iftractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Se_ce and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working properly. If
your tractor does not function as de-
scribed below, repair the problem
immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
•Raise mower to highest position to
allow access to blades.
•Remove hex bolt, lock washer and flat
washer securing blade.
•Install new or resharpaned blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole isn blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
•Tighten bolt securely (27-35 R. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Up Mandrel Assembly
Blade Center
Hole
Flat
Lock
*A Grade 8 heat treated boltcan be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancar. (When using a cone bal-
ancer, follow the instructionssupplied
with balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt _.Blade
or Pin
18

BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, pedodic charging of the battery with
an automotive charger will extend its life.
•Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to =leak"
power,
•Remove terminal guard.
•Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
•Rinse the battery with plain water and
dry.
•Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petro-
leum jelly.
•Reinstall battery (See =REPLACING
BA'I-I'ERY" in the SERVICE AND
ADJUSTMENTS section of this manu-
al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
*20" .I_p 10_
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year,
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oilfill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
• Catch oil in a suitable container.
•Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
•Remove drain plug.
•After oil has drained completely,
replace oil drain plug and tighten
securely.
•Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS" section
of this manual.
•Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at =FULL _ line on
dipstick. Air Screen
Oil Drain......_ _ /*_-_
Plug .
Oil Fill Cap/DJps_cl_ _ _:_."_
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubbom dded gum fibers.
19

ENGINE COOUNG FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See "TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and
Adjustments section of this manual).
Top Air Guide
C°VE_g,ne Cool_"
Fins
Cover
(Both
Sides) 8
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartddge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
* Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
•Slide foam pre-cleaner oft cartddge.
• Wash it in liquid detergent and water.
•Squeeze it dry in a clean cloth.
•Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
•_fvery dirty or damaged, replace pre-
cleaner.
• Reinstall pre-cleansr over cartridge.
•Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
•Remove wing nuts and cartridge plate.
•Carefully remove cartridge to prevent
debds from entedng carburetor.
• Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,
replace cartridge.
•Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartddge. They may cause detedore-
tion of the cartddge. Do not oil cartddge,
Do not use pressurized air to clean or dry
cartridge. Cover
Knob
Wing Nut Cartridge
Foam
Pre-Cleener
Air Scre_
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as itcould
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
•With engine cool, remove filter and plug
fuel line sections.
•Place new fuel filter in positionin fuel
line with arrow pointing towards
carburetor.
•Be sure there are no fuel line leaks and
clamps are properly positioned,
•Immediately wipe up any spilled
gasoline.
_PFilter
20