Craftsman 917.27191 User manual

Owner's Manual
ICRAFT.TMAN"I
LAWN TRACTOR
20.0 HP,42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.271910
IDThis product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers toyour questions
aboutthis product, Call:
1-800-659-5917
Sears Craftsman Help Llne
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 11
Maintenance Schedule ....................... 17
Maintenance ............................. ........... 17
Service and Adjustments..................... 21
Storage ................................................ 27
Troubleshooting .................................. 28
Repair Parts ......................................... 32
Sears Service ....................... Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of pumhase, ifthis Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace free of charge any parts that are found to be
defective in material or workmanship according to the guidelines of coverage listed
below. Sears will also provide free labor for these applicable warranted parts for the
two full years. Dudng the first 30 days of pumhase, there will be no charges to service
the productat your home for issues covered by this warranty. (See exclusions below).
Foryour convenience, iN HOME warranty service will stillbe available after the first30
days of purchase, but a trip charge willapply. This charge will be waived ifthe Crafts-
man product is dropped off at an authodzedSears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME_. This warranty applies only while this
product is within the United States.
This Warranty does not cover"
• Expendable items which become worn dudng normal use, including but not limited
to blades, spark plugs, air cleaners, belts, and oil filters.
•Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including]but not limitedto, damage
caused by towing objects beyond the capability of the nding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debds, or failure to maintain the equipment according to the instructionscontained in
the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
•Normal deterioration and wear of the extedor finishes, or product label replacement.
•Riding equipment used for commemial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be
available but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped of at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal dghts, and you may also have other rights, which
vary,from state tostate.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing,objects. Failure to observe the following safety instructionscould resultin
senous injury or death.
41_Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!H YOUR
SAFETY IS INVOLVED.
_, CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
_l, CAUTION: Tow only the attachments
that are recommended by and comply
with specificationsof the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
_IbWARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Battery posts, terminals
and related accessories contain lead
and lead compounds, chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm,Wash hands after handling.
I. GENERAL OPERATION
• Read, understand,and follow all
instructionsin the manual and on the
machine before starting.
•Only allow responsibleadults, who are
familiar with the instructions,to operate
the machine.
•Clear the area of objectssuch as rocks,
toys, wire, etc., which couldbe picked
up and thrown by the blade.
•Be sure the area isclear of other people
before mowing. Stop machine ifanyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge
directionand do not point it at anyone.
Do not operate the mower withouteither
the entire grass catcher or the guard in
place.
•Slow down before turning.
•Never leave a running machine
unattended. Always tum off blades, set
parkingbrake, stop engine, and remove
keys before dismounting.
•Tum off blades when not mowing.
•Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for trafficwhen operating near or
crossing roadways.
•Use extra care when loading or unload-
ing the machine intoa trailer or truck.
•Data indicatesthat operators, age 60
years and above, are involvedin a large
percentage of riding mower-related
injuries. These operators should
evaluate their abilityto operate the riding
mower safely enough to protectthem-
selves and others from serious injury.
•Keep machine free of grass, leaves or
other debris build-upwhich can touch
hot exhaust /engine partsand bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
upto occur.Clean any oil or fuel
spillage before operating or storingthe
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are amajor factor related to loss-of-
control and tipover accidents, which can re-
sult in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
3

DO:
• Mow up and down slopes, not across.
•Remove obstaclessuch as rocks,tree
limbs,etc.
•Watch for holes,ruts, or bumps. Uneven
terrain could overturnthe machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will nothave to stop or shift
while on the slope.
•Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
ether attachments. These can change
the stabilityof the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoidstartingor stoppingon a slope. If
tires lose traction, disengage the blades
and proceed slowly straightdown the
slope.
DO NOT:
•Do not tum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
tractioncould cause sliding.
•Do not try to stabilize the machine by
puttingyour foot on the ground.
•Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidentscan occurif the operator
isnot alertto the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them,
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels, They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
4

•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carry children. They may fall off
and be sedously injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsibte adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15°Max),
not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5

PRODUCT SPECIFICATIONS
3asoline
3apacity and
rype:
_)ilType
_,PI-SF-SJ):
)il Capacity:
Spark Plug:
'_Gap:.030")
3round Speed (MPH):
Forward:
3.5
Unleaded and
Regular
SAE 30
(above 32°F)
SAE 5W-30
(below 32°F)
4.0 Pints
Champion RC12YC
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
Reverse: 1.5
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 3 Amps Battery
System: 5 Amps Headlights
Battery: Amp/Hr. 28
Min. CCA: 230
Case Size: UIR
Blade Bolt Torque: 27-35 R. Lbs.
CONGRATULATIONS on your purchase
of anew tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you expedenca any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILmES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under =Mainte-
nance" and =Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6

O
Steering
Wheel Insert
Steering Wheel
(1) Hex Bolt 1/4-28x 1-1/4
_Steedng Wheel
Adapter
(1) Large Flat Washer
@ @
(1) Locknut 1/2-2_ _(1) Locknut 1/4-28
PSteering
Extension
Steering Shaft
Boot
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Keys
(2) Keys
For Future Use
Slope Sheet Video Cassette
7

Yournewtractorhasbeenassembledatthefactory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(2) 7/16" wrench (1) Utilityknife
(1) 13re pressure gauge
When rightor left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 1/4 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
iNSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.
r_ _j_ Insert
_-_ 1/2 HexNut
Large Flat
Steering _--_'_'---_"-._Wash er
Wheel-___
Tabs
Adapter_ ,_ _. Extension
_ p_ Shaft
1/4 Lock,n= _-_,_.. t_. _"'-"'_-t/4 HexBolt
Lower [' _ _-_'" _
• I i
Shaft _ ' "'-- _Tab
...... --;.1~ Slots
7. Snap steering wheel insert into center
of steedng wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll oft skid.
8
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery isput into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See 'BATTERY" in Maintenance
section of this manual for charging
instructions).
,_..A:.:-:_:':--":::::,,,
.-'_:','""'" //_,abel

INSTALL SEAT
Adjust seat before tightening adjustment
knob,
I. Remove adjustment knob and flat
washer secudng seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage
shoulder bolts in slots and pull seat
towards rear of tractor.
5, Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down,
8. Get off seat without moving its
adjusted position.
9, Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan
Shoulder Bolts
Flat Washer
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing
ciutcWbrake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5, Remove banding holding deflector
shield up against tractor,
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,AWARNING: Before starting, read,
understand and follow all ins_tructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9

INSTALL MULCHER PLATE
(If previously removed)
1. Raiseandholddeflectorshieldin
uprightposition.
2. Placefront of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook roar latch into hole on back of
mower deck.
Deflector Mulcher
Shield _Plate
Latch
Hooks
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section ofthis manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
,/All assembly instructionshave been
completed.
•/No remaining loose parts in carton.
/Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
•/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/Check mower and ddve belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attentionto the following
important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/Be sure brake system is in safe
operating condition.
10

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
fBATTERY CAUTIONOR REVERSE FORWARD FAST SLOW
WARNING
ENG,','EONENG,NEOFFO,LPR_S°REOG,-n'SONOVE_P I
FUEL CHOKE MOWERHEIGHT PARKINGBRAKE UNLOCKED MOWERLIFT
LOCKED
H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
11
FREEWHEEL
(AutomaticModelsonly)

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference.
Ammeter
Attachment IgnitionSwitch Light Switch
Position
Clutch Lever
Lever
Plunger
Choke Control_ A_achment
Throffie UR Lever
Clutch/Brake ,.,, -,
Pedal Height
Adjustment
Lever
Brake Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER -Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL -Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER -Selects the speed
and direction of tractor.
IGNITION SWITCH -Used for starting and
stopping the engine.
LIFT LEVER PLUNGER -Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION -Turns the
headlights on and off.
PARKING BRAKE LEVER -Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL -Used for
starting and controlling engine speed.
CHOKE CONTROL - Used when starting a
cold engine.
12

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the
way down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever
Position
Choke Ignition Key
Clutch/
PositionBrake
"Engaged"
Position
Gearshift
"Disengaged" "Bi Lever
Position Position
STOPPING
MOWER BLADES -
•TO stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
•To stop ground drive, depress clutch/
brake pedal all the way down.
•Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
•Turn ignition key to "STOP" position
and remove key. Always remove key
when leaving tractor to prevent
unauthodzed use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP' will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.
_CAUTION: Always stoptractor
completely, as described above, before
leaving the operator's position.
TO USE THROI"rLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full
throttle reduces the battery charging
rate,
•Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTFING HEIGHT
The position of the attachment lift lever
determines the cutting height.
•Grasp lift lever.
•Press plunger with thumb and move
lever to desired position.
13

The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "1"OADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment
hole.
Gauge Wheel
Mounting
Bracket
3/8-16
3/8 Washer
Gauge Wheel
Shoulder
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
High Position
Clutch Lever ..!)\ Low
WEn Position
Pos_on
Shield
TO OPERATE ON HILLS
_kCAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.
•Choose the slowest speed before
starting up or down hills.
•Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
•If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
•Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Make all turns slowly.
TO TRANSPORT
•Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
•Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
14etc.) -

TOWINGCARTSANDOTHERATTACH-
MENTS
Towonlytheattachmentsthatare
recommendedbyandcomplywith
specificationsofthe manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. "l]res can lose traction with
the ground and cause you to lose control
ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
I. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
•For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance
section of this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
•Fillfuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in
temperatures below32°F(O°C), use fresh,
clean winter grade gasoline to help
_cre good cold weather starting.
AUTION: Alcohol blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids dudng storage. Acidic gas can
damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the firsttime or if
the engine has run out of fuel, itwilltake
extra cranking time to move fuel from the
tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disen-
gaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and tum key
clockwise to start position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50 ° F end
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for afew seconds
and then continue to push the control
in slowly.
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
15

COLD WEATHER STARTING (50 =F and
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
•The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: ffat a high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance (see
=TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
MOWING TIPS
•Mower should be properly leveled for
best mowing performance. See "1"O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of the
tractor. This will result in amore even
distribution of clippings and more
uniform cutting.
•When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
[
t
•If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
• Do not mow grass when itis wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting alow enough gear to give the
mower cutting performance as well as
the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
•Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early aftemoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
•For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy grass,
reduce your width of cut on each pass
and mow slowly.
MAX 1/3
•Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
•Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
16 and graining of the lawn.

Check Brake Operation _
C_O_ Tim P_m
Check OperatorPresence and
TInterlock Systen_
R CheckforLooseFaste_rs t/ t/_ t/
A SharpervReplace M°wer Blades i_ s
T L,_,_.o. Ch_
0 CheckBattwyLeve0
R c_=nBatteryandTerminals _ I_
Check Transaxle Cooling
CheckV-Beb v' v'
Ch=ngeEng_eO_l(w_hoarater) I_',_ I/
E Change Englne Oil (w_hout oil filler) _,_t v'
N CleanAirFiltmr IS=
G Clean Air Screen _=
NI i,_pectMumer,'Spark
Attester v'
E P.eple_oJR_r (Heq_ I_.=
Clean Engine Coolklg Fire; I_=
Replace Spark Plug _= If
Replace Ak Filter Paper Cartridge
R.p_=.F._R.. l/
1 * Change mornoften when operating under a heavy load or
In high ambient temperatures.
2-Ser, dce more often when operaUngin dirty ordusty conditions.
3 - Reldace blades more often when mowlng k_sandy soil.
4 - Not requited if equipped with malntenance-free batte_,.
5-Tighten from axle p_votboltto 35 fL-It_, maxln_Jm.
DOnot overtlg_ten.
GENERAL RECOMMENDATIONS
The warranty on thistractordoes not cover
itemsthat have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractoras instructedin this manual.
Some adjustmentswill need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustmentssection of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and beltsfor wear. A new
spark plugand clean air filter assure
proper air-fuel mixtureand help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlocksystems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle ,_ Spindle
Zerk Zerk
_Front Wheel
Bearing Bearing Zerk
Zerk
(_Engine .
',
L
tl I I
L.' '.._J
(])SAE 30 or 10w30 MOTOR OIL
_>GENERAL PURPOSE GREASE
@REFER TO Maintenance "ENGINE"
SECTION
shift
Pivots
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the serf-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
17spadngly.

TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
Iftractor requires more than six (6) feet
stoppingdistance at high speed in
highest gear, then brake must be ad-
justed. (See =TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
•Maintain proper air pressure in all tiros
(See =PRODUCT SPECIFICATIONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tiros due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. Ifyour
tractor does not function as described,
repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat withoutfirst setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or rosharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten boltsecurely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade boltis grade 8 heat
treated, Mandrel
Trailing
Edge Up Center
Flat
Lock_
Washerq;_lade Bolt
*A Grade 8 heat treated boltcan be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but ifyou do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancar. (When using a cone bal-
ancar, follow the instructionssupplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade on to an unthroeded
portionof the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, itshould remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/8" de
Pin
Center Hole
18

BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever. periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open.
•Recharge at 6-10 amperes for I hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSr_f GRADES
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°R Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight (8)
hours of operation. _ghtan oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting. Oil Drain Valve
Closed _ _
and __
Locked 1_
Pos_io_
Yellow '" ""
DrainTube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
19

8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep
oil at =FULL" line on dipstick. Tighten
cap onto the tube securely when
finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change ifthe tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartddge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knobs and cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover
and secure with knobs.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Foam __
Pre-Cleane_
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubbom dded gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
extemal surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. Iffuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointingtowards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
Clamp_Clamp
Fuel Filter
CLEANING
iClean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
•Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in ashortened
20 engine life.