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  9. Craftsman 917.273353 User manual

Craftsman 917.273353 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
CRI FTSMIIN°
16.0 HE 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.273353
[_ This product has a mowemission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
Read and follow all Safety
Rules and instructions before
operating this equipment.
For answers to your questions about
this product, Call:
1_800-659°5917
Sears Craftsman Help Line
5 am o5 pm, Men o Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty.................................................2
SafetyRules...........................................3
ProductSpecifications............................6
Assembly/Pre-Operation........................8
Operation..............................................11
MaintenanceSchedule.........................17
Maintenance.........................................17
ServiceandAdjustments......................21
Storage.................................................27
Troubleshooting....................................28
RepairParts..........................................32
SearsService.........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT
Fortwo (2)yearsfromthe date of purchase,ifthis CraftsmanRidingEquipmentis
maintained,lubricatedand tunedupaccordingto the instructionsinthe owner'smanual,
Searswill repairor replacefree of chargeany partsthat arefoundto bedefectivein
materialorworkmanshipaccordingto theguidelinesofcoveragelistedbelow.Searswill
alsoprovidefreelaborforthese applicablewarrantedpartsforthetwofullyears.During
thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour
homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryourconve-
nience, INHOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-
chase, butatrip chargewill apply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.Thiswarrantyappliesonlywhile this productis within
the UnitedStates.
ThisWarrantydoesnotcover:
Expendableitemswhichbecomeworn duringnormaluse,includingbutnotlimitedto
blades,spark plugs,air cleaners,belts,andoilfilters.
StandardMaintenanceServicing,oil changes, ortune-ups
Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,such asnails,
thorns,stumps,orglass.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage
causedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impacting
objectsthat bendtheframeorcrankshaft,or over-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec-
tricaland mechanicaldamagecausedbyimproperstorage,failureto usetheproper
gradeandamountofengineoil,failureto keepthe deckclearof flammabledebris,
orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe
owner'smanual.
• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami-
natedoroxidized(stale). In general,fuelshould beusedwithin30 daysof its pur-
chasedate.
• Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.
• Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY
Forninety(90) daysfromdate of purchase,if anybatteryincludedwith thisridingequip-
mentprovesdefectivein materialorworkmanshipandourtestingdeterminesthebattery
will notholdacharge,Searswill replacethe batteryat nocharge. Duringthe first30
daysof purchase,therewill be nochargesto replacethe batteryatyour HOME. After
thefirst 30 days,foryour convenience,IN-HOMEwarrantyservicewillstill be avail-
ablebutatripchargewillapply. Thischargewillbewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.
Thisbatterywarrantyappliesonlywhile thisproductiswithinthe UnitedStates.
Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which
vary,fromstateto state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
mMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_IWARNmNG: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
dHLWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with •
specifications of the manufacturer of your •
tractor. Use common sense when towing.
Operate only at the lowest possible speed •
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can •
lose traction with the ground and cause
you to lose control of your tractor.
_IWARNmNG: Engine exhaust, some of
its constituents, and certain vehicle com- •
portents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_IWARNmNG: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling. *
L GENERAL OPERATmON
•Read, understand, and follow all instruc-
tions in the manuat and on the machine
before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower=related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
H. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Taft grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
*Do not mow on wet grass. Reduced
traction could cause sliding.
*Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Never as-
sume that children will remain where you
last saw them.
*Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
*Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
iV, SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
*Never tamper with safety devices.
Check their proper operation regularly.
*Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
*Never make adjustments or repairs with
the engine running.
*Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
*Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
4
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use stow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
PRODUCT SPECIFICATmONS
Gasoline 1.25
Capacityand Unleaded
Type: Regular
OilType SAE30 (above32°F)
IAPFSG-SL): SAE 5W-30(below 32°F
Oil Capacity: 3.0 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed
(MPH): Forward:
1st 1.1
2nd 1.4
3rd 2.2
4th 3.4
5th 4.3
6th 5.5
Reverse: 1.7
Tire Pressure: Front: 14 PSI
Rear: 12 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATmONS on your purchase of
a new tractor. It has been designed, engi-
neered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBIUTmES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
*Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_jLWARNmNG: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAmR PROTECTmON
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman@ product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regutar price of preventive mainte-
nance check.
*Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800o827o6655.
SEARS mNSTALLATmON SERWCE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call l oS00o4oMYoNOME®
6
Steering
Wheel Insert
Steering Wheel
(1) Hex Bolt 1/4-28 x 1-1/4
[__ Steering Wheel
Adapter
I I
I I
<b
(1) Locknut 1/2-20
Seat
(1) Large Flat Washer
@
(1) Locknut 1/4-28
Steering
Extension
Steering Shaft
Boot
(1) Washer
@ 17/32 x1-3/16 x12 Gauge
_(1 ) Knob
Keys
(1) Oil Drain Tube
For Future Use
Slope Sheet Video Cassette
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembbd for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means when you are in
the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
eJs of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
iMPORTANT: Tighten bolt and nut se-
curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.
--1/2 Hex Nut
__.z._,....... Large Flat
VVasher
Steering
Wheel_ /
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
iMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
iNSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder
bolts in slots and pull seat towards rear
of tractor.
8
5. Pivot seat and pan forward and as-
semble adjustment knob and fiat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which atlows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat
ShouUder
BoUts
Flat Washer
Adjustment Knob _
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat Label
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKiD (See
Operation section for location and
function of controms)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
dutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKiD (See
Operation section for [ocation and
function of controms)
_[_,WARNmNG: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fii[ fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gear-
shift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
Thetireson yourtractorwereoverin-
fiated atthefactoryforshippingpurposes.
Correcttirepressureisimportantfor best
cutting performance.
Reducetire pressureto PSIshownin
"PRODUCTSPECIFICATIONS"section
ofthis manual.
CHECK DECK LEVELNESS
Forbestcuttingresults,mowerhous-
ingshouldbe properlyleveled. See"TO
LEVELMOWERHOUSING"inthe Service
andAdjustmentssectionofthis manual.
CHECK FOR PROPER POSmTmON
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
V"CHECKMST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory).
,/Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
10