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  9. Craftsman 917.274953 User manual

Craftsman 917.274953 User manual

Owner's Manual
ICRRFTSMRN'I
GARDEN TRACTOR
21.0 HP, 46" Mower
Electric Start
6 Speed
Model No.
917.274953
I _ This product has a low emission engine which operates
differently from previously built engines. Before you start the en-
gine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to yourquestions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am °5 pm, Mon -Sat
SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly/Pre-Operation ...................... 7
Operation ............................................ 10
Maintenance Schedule ...................... 16
Maintenance ....................................... 16
Service and Adjustments.................... 20
Storage ............................................... 28
Troubleshooting ................................. 29
Repair Parts ........................................ 34
Sears Service ...................... Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace free of charge any parts that are found to be
defective in matedal or workmanship according to the guidelines of coverage listed
below. Sears will also provide free labor for these applicable warranted parts for the
two fullyears. Dudng the first 30 days of purchase, there willbe no charges to service
the product at your home for issues covered by this warranty. (See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30
days of purchase, but a trip charge will apply. This charge will be waived ifthe Crafts-
man product is dropped oft at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this
product is within the United States.
This Warranty does not cover:
• Expendable items which become wom during normal use, including but not limited
to blades, spark plugs, air cleaners, belts, and oil filters.
•Standard Maintenance Servicing, oil changes, or tune-ups
•Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
iRepairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the nding equipment, impacting
objects that bend the frame or crankshaft, or over-speedin._the engine.
Repairs necessary because of operator negligence includnngbut not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the equipment according to the instructions contained in
the owner's manual.
•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
•Normal deterioration and wear of the exterior finishes, or product label replacement.
•Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of pumhase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be
available but a tdp charge will apply. This charge will be waived if the Craftsman
product is dropped of at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal dghts,and you may also have other dghts, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT:. This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructionscould result in
serious injury or death.
&Look for this symbol to point out •Do not mow in reverse unless absolutely
importantsafety precautions. It means necessary. Always look down and
CAUTIONll! BECOMEALERTI!I YOUR
SAFETY IS INVOLVED.
_, CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where itcannot contact spark
plug.
_, CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
WARNING: Battery posts, terminals
and related accessodes contain lead
and lead compounds, chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
behind before and while backing.
•Be aware of the mower discharge
directionand do not pointit at anyone.
Do not operate the mowerwithout either
the entire grass catcher or the guard in
place.
•Slow down before turning.
•Never leave a runningmachine
unattended. Always turnoff blades, set
parking brake, stopengine, and remove
keys before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass
catcher or uncloggingchute.
•Mow only in daylightor good artificial
light.
•Do not operate the machine while under
the influenceof alcoholor drugs.
•Watch for trafficwhen operatingnear or
crossing roadways.
•Use extra care when loadingor unload-
ing the machine intoa traileror truck.
•Data indicatesthat operators, age 60
years and above, are involvedin a large
percentage of riding mower-related
injuries. These operatorsshould
evaluate their abilityto operatethe dding
mower safely enoughto protectthem-
selves and others from serious injury.
•Keep machine free of grass, leaves or
other debds build-upwhich can touch
hot exhaust / engine pads and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oilor fuel
spillage before operatingor storingthe
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can re-
sult in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
3
DO:
•Mow upand down slopes, not across.
•Remove obstacles such as rocks, tree
limbs,etc.
•Watch for holes, ruts,or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stability.
• Use extra cam with grass catchers or
other attachments. These can change
the stabilityof the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid startingor stoppingon a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs,ditches, or
embankments. The mower could
suddenly turn over ifa wheel is over the
edge of acliffor ditch, or ifan edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilizethe machine by
puttingyour foot onthe ground.
•Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alertto the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other dabris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairs
with the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
4
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15° Max),
not across.
• Remove obstacles such as rocks,tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stoppingon aslope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline
Capacity
and Type:
OilType
API-SF-SJ):
Oil Capacity:
5 Gallons
Unleaded
Regular
SAE 10W30
(above 32°F)
SAE 5W-30
(below 32°F)
W/Filter:. 4.5 Pints
W/O Filter: 4.0 Pints
Spark Plug: Champion RC12YC
'_Gap:.030')
Ground Speed Lo: Hi:
(MPH): 0.7 1.7
1.4 3.3
2.3 5.4
Reverse: 0.9 2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging
System: 15 Amps @ 3600 RPIV
Battery: Amp/Hr: 35
Min. CCA: 280
Case size: Ul R
Blade BoltTorque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the =SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructionsunder =Mainte-
nance" and =Storage" sections of this
owner's manual.
_WARNING. This tractor is equipped
with an intemal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark an'aster meeting applicable local
or state laws (if any). Ifa spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similarlaws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6
Video Cassette For Future Use
Keys
(2) Keys
Slope Sheet
Your new tractor has been assembled at the factory. Review the video cassette before
you begin.
When rightor left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from carton.
2. Cut, from top to bottom, along lines on
all four comers of carton, and lay
panels fiat.
3. Check for any additional loose parts
or cartons and remove.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BA'I-IERY" in Maintenance
section of this manual for charging
instructions).
..**_'*_ .°..
[email protected]:ooo .':..
.-- .,'° ,- Label
÷* ,-
)
"%,%.
7
ADJUST SEAT
I. Raise seat and loosen adjustment
knobs.
2. Lower seat into operating position and
sit in seat.
3. Slide seat until acomfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its
adjusted position.
5. Raise seat and tighten adjustment
knob securely.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
Knob | |
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3, Place gearshift lever in neutral (N)
position,
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
functlon of controls)
_WARNING: Before starting, read,
understand and follow all instructionsin
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment liftlever to its highest
position.
6. Start the engine. After engine has
started, move throttle controlto idle
position.
7. Depress clutch/brake pedal intofull
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
lO.Tum ignitionkey to "STOP" position.
Continue with the instructionsthat follow.
8
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion, mower drive, and
mower blade drive belts in the Service
and Adjustments section of this manual.
Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/CHECKLIST
Before you operate your new tractor,we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
/All assembly instructions have been
completed.
/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinfiated at the factow).
/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
/Engine oil is at proper level.
/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/Become familiar with all controls, their
location and function. Operate them
before you start the engine.
/Be sure brake system isin safe
operating condition.
9
These symbols may appear on your tractor or In literature supplied with the product.
Leam and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINEON ENGINEOFF OIL PRESSURE LIGHTSON OVERTEMP 1_
LIGHT L
FUEL CHOKE MOWERHEIGHT PARKINGBRAKE UNLOCKED MOWERLIFT
LOCKED
H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKINGBRAKE
CLUTCH ENGAGED
KEEPAREACLEAR SLOPE HAZARDS
ATTACHMENT
IGNmON CLUTCHDISENGAGED (SEE SAFETYRULESSECTION)
DANGER, KEEP HANDS AND FEET AWAY
10
FREE WHEEL
(AutomaticModelsonly)
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiadze yourself with the locations of
vadous controls and adjustments. Save this manual for future reference.
Height -Range Shift Lever
Adjustment
Knob
Gear Shift Lever \
\
Our tractorsconform tothe safety standards of the
Amedcan National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH POSITION: Turns the
headlights on and off.
THROTFLE CONTROL: Used to control
engine speed.
CLUTCWBRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
11
Theoperationof anytractorcan resultin foreignobjectsthrownintothe J
eyes,whichcan resultin severeeyedamage. Alwayswearsafety I
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask wom over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the
way down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
Push-In to
"Disengaged" Attachment Clutch
Choke Switch Pull Out To
Controh "Engagem
Control
"Brake"
Key
Brake
Clut_W" =Engaged"
Brake Pedal Position
=Ddvem Position Gear Shift
Position Height Lever
Adjustment Knob
STOPPING
MOWER BLADES -
• To stop mower blades, push attach-
ment clutch switch to disengaged
position.
GROUND DRIVE -
•To stop ground ddve, depress clutch/
brake pedal all the way down.
•Move gearshift lever to neutral (N)
position.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
•Turn ignition key to "STOP" position
and remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than =STOP" will
cause the batten/to discharged, and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning"of grass. To eliminate
this possibility,always stop engine when
_Ocppingtractor on grass areas.
AUTION: Always stoptractor
completely, as descdbed above, before
leaving the operator's position.
TO USE THRO'I'rLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full
throttle reduces the batten/charging
rate.
• Full throttleoffers the best mower
performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bdng tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by tuming
the height adjustment knob in desired
direction.
•Turn knob clockwise (F_) to raise
cutting height.
•Tum knob counterclockwise (F_)to
lower cutting height.
12
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut to
approximately 2-112 inches dudng the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
•For best cuttingperformance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUFFING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment
hole.
Gauge
Wheel\
Bracket
3/8-16
Locknut Shoulder Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift
control.
3. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
ACAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place. Attachment Lift Lever
Attachment Clutch HiahPosition
Switch PullOut To "/Low
Enga_ _...Sf,'IPosition
(_ _lmp_'_z /_- .:_" Deflector
V" _)] _ k, ;;:"" Shield
"Disengage" _.
TO OPERATE ON HILLS
ACAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
•Choose the slowest speed before start-
ing up or down hills.
•Avoid stopping or changing speed on
hills.
•If slowing isnecessary, move throttle con-
trol lever to slower position.
•If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
•Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you
have allowed room fortractorto roll slightly
as you restart movement.
•To restart movement, slowly release park-
ing brake and clutch/brake pedal.
•Make all turns slowly.
13
TO TRANSPORT
•Raise attachment lift to highest position
with attachment liftcontrol.
•When pushing or towing your tractor, be
sure gearshift lever isin neutral (N) posi-
tion.
•Donct pushortowtrector at morathanfive
(5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick;wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
=FULL" mark on dipstick is reached.
Do not overfill.
•For cold weather operation you should
change oilfor easier starting (See =OIL
VISCOSITY CHAR'I" in the Mainte-
nance section of this manual).
•To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
•Fill fuel tank to bottom offiller neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasohne
near an open flame.
IMPORTANT: When operating in
temperatures below32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids dudng storage. Acidic gas can
damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starlingthe enginefor_firsttimeor if
the enginehas runoutoffuel, itwilltake extra
cranldngtimeto rnovefuelfromthetankto
the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disen-
gaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: BeforestarUng,readfile warmand
coldslar'dngproceduresbelow.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuously for more than
fifteen seconds per minute. Ifthe
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine
stilldoes not start, pull the choke
control out and retry.
WARM WEATHER STARTING (50° Fand
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pullthe choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
14
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50° F and
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
•The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See =TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
•Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of the
tractor. This will result in a more even
distribution of clippings and more
uniform cutting.
•When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
•If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
15
REGULARSERVICE i_'(/"¢W_/CWr,'/CWr//CP'(fCWr_,t'_,;_r SERVICE DATES
CheckBrokeOpemUon
Cheo_ Tire p_ _1_
R c_ _u_ F=_ra 1_5 If
T L_ 0.. I/
0 c_ B=._ L,,_
R c_ eaa,Ny=,_dTem,a_,_ If/' l/
CheckTrans.,de Cooang i/
Ch_ V-Genl I_
ChangeE_ne Oil(w,lholtfilter) I_'_
E Ch=_ F-_ O=(wU_,toaIt_ 1/1_
N C_n _R.= V',
Muffler/Spark if
Inspect Ammter
E R_a_ OUFibr(, _u_oed) I_.=
ClanEng_e_Fl_ _
Replace Nr FilterPaper _
1 - Ch_e morn onen when operating u_le_ a huw load o_
i_ h_it _tomper-adurel.
2 - Sewlcll morn o_ten when operat_g in d_rty or dusty condltk)_.
3 - Replace biadel mornolton whon mowingIn sandy SOil.
4 - NOl rllq_illld if oqulplNIdwilt n_til_lm_o4flll battlm/.
5 - TIohtlmImet _xle pivot boltl_ 35 ft.-Ibs,maximum.
D_ not over_hten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
penodically to propedy maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
•Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
®Tie Rod BallJoints
Zerk Zerk
_)Front Wheel Wheel
Beadng Beadng Zerk
Zerk
Gear
Teeth
(I)Checld
Add
Transaxle
Fluid
(!) SAE 30 or 10w30 motoroil
General Purpose Grease
_) Refer to Maintenance "ENGINE" Section
_) Spray silicone lubdant (Move Bootsto
Lubdcets)
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubdcants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubdcant
16sparingly.
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See =TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
•The engine should not start unless the
brake pedal is fully depressed and
attachement clutchcontrol is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or rasharpaned blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 R.
Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Blade
Assembly
Lock
_,_ _ Blade Bol
._(Grade)*
A Grade 8 heat treated bolt can be identified
by six lines on the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on a grindingwheel. Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructionssupplied
with baiancer.)
NOTE: Do not use a nailfor balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end untilthe blade is
balanced.
5/8" Bolt de
Center Hole
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
17
• Keep battery and terminals clean.
•Keep battery boltstight.
• Keep small vent holes open.
•Recharge at 6-10 amperes for I hour.
NOTE: The odginal equipment battery on
your tractoris maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATI'ERYAND TERMINALS
Corrosionand dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
batteryfromtractor.
3. Rinse the batterywith plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bdght.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
TRANSAXLE COOUNG
Keep transaxle free from build-up of dirt
and chaff which can restdctcooling.
CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing
hub bolts.
3. Remove filler plug from transaxle. Oil
level must be even with plug threads. If
necessary, fillwith SAE 30 motor oil,
API SF-SJ. Replace filler plug.
4. Reassemble wheel to hub.
Plug Filler
V-BELTS
Check V-belts for deteriorationand wear
after 100 hours of operation and replace if
necessary.The beltsare not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fillcap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container,
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting. Oil Drain Valve
Yellow_
DrainTube /_Closed and
LockedPosition
18
3. Unlock drain valve by pushing upward
slightly and tuming counterclockwise.
4. To open, pull down on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
upward and tuming clockwise untilthe
pin is in the locked positionas shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Insertdipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at =FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow
itto dry.
5, Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
•Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.
1. Remove nut and cartridge plate.
2. Reinstall the pre-cleaner (cleaned
and oiled) over the paper cartridge.
3. Check rubber seal for damage and
proper position around stud. Replace
if necessary.
4. Reassemble air cleaner, cartridge
plate, and nut.
5. Reinstall air cleaner cover and secure
by tightening knob.
Certdd
Foam
Pro-Cleaner
Cartridge
Rubber
Seal
Nut
Knob'
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with awire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrsster (if equipped) as itcould
create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
Fuel Filter---__ _1
CLEANING
•Clean engine, battery, seat, finish, etc.
of all foreign matter.
•Keep finished surfaces and wheels free
of all gasoline, oil, etc.
•Protect painted surfaces with automo-
tive type wax.
We do not recommend using agarden
hose to clean your tractor unless the
aisctrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
19
WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY
i_ SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to =STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it canno!
come in contact with plug.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in =DISEN-
GAGED" position.
2. If equipped, turn height adjustment
knob to lowest setting.
3. Lower mower to its lowest position.
4. Remove retainer spring holding anti-
sway bar to chassis bracket and
disengage anti-sway bar from bracket.
5. Remove four retainer springs from
front plate assembly and remove
plate.
6. Remove retainer springs from
suspension arms at deck and disen-
gage arms from deck.
7. Raise attachment lift to its highest
position.
8. Slide mower forward and remove belt
from electric clutch pulley.
9. Slide mower out from under rightside
of tractor.
TO INSTALL MOWER
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment liftcontrol. Engage parking
brake. Front Mower
Bracket
Chassis
Bracket
1. Swing anti-sway bar to left side of
mower deck.
2. Slide mower under tractor with
deflector shield to right side of tractor.
IMPORTANT:. Check bell for proper
routing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Install belt into electric clutch pulley
groove.
6. Place the suspension arms on inward
pointing deck pins. Retain with
double loop retainer spring with loops
clown as shown.
7. Install front plate assembly to tractor
suspension brackets and retain with
single loop retainer springs as shown.
8. Position front plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and
insert flanged pins. Secure pins with
double loop retainer springs between
the plate and mower brackets.
Electric Front
Plate
Front Mower
Bracket
Spring
Anti-Sway
Bar
USE PLIERS FOR
RETAINERSPRINGSI
oownlSuspension Arm=
Double Loop
Retainer Springs
(Inward pointing
deck pins) 2O
Flanged Pins

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