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Craftsman 917.372260 User manual

¢40DEL NO.
917.372260
4.0 RESERVE POWER
22" POWER-PROPELLED
LA WN M 0 WER
THIS MOWER COMPLIES WITH CPSC REGULATIONS EFFECT|VE JUNE 30, 1982, TO START THE ENGLNE tT tS NECESSARY
TO DEPRESS THE CONTROL BAR WHEN STANDING BEHIND THE MOWER, BEFORE PULLING ON THE STARTER ROPE,
FOR FURTHER STARTING DETAILS SEE PAGE 8 OF THIS MANUAL,
SEARS, ROEBUCK AND CO., CHICAGO, IL 60684 U.S.A.
_ART NO. 87867 REV. 2 4!5/88
CRAFTSMAN quality LAWN CARE equipment
TWOYEARLIMITEDWARRANTYONCRAftSMANPOWERMOWEn
For two years from the date of purchase, when this Craftsman power mower is maintained, lubricated and
tuned-up according to the instructionsin the owner's manual, Sears will repair, free of charge, any defect
in material and workmanship.
If this Craftsman power mower is used for commercial or rental purposes, this warranty applies for only
90 days from the date of purchase.
This warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade
adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure
to maintain the equipment acc0rdingt 9the instructionscontained in the owner's manual.
WARRANTYSER ,C IAVA, BLERETURN,NGT.ECRAFTSM NPOWERMOWERTOT,E
NEAREST SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.
Thiswarranty gives you specific legal rights, and you may also have other rights which may vary from state
to state.
SEARS, ROEBUCK and CO. Department 698/731A Sears Tower, Chicago, III. 60684 Jl_
.... I'11r1'111111I[ Ff,rrm_ffT
MAINTENANCE AGREEMENT
A SEARS MAINTENANCE AGREEMENT IS AVAILABLE ON THIS PRODUCT. CONTACT YOUR
NEAREST SEARS STORE FOR DETAILS.
CUSTOMERS RESPONSIBILITIES
Read and observe the rules for safe use. Always use care when using your lawn mower. Keep away from
moving parts.
DO NOT work on your lawn mower with engine running. Always keep your mower clean.
Follow a regular schedule in maintaining, caring for and using your lawn mower. Awell cared for mower
will run and last longer.
Fallow the instructionsunder "Maintenance" and "Storage" sectionsof this Owner's Manual.
Blade, blade flange, ai_ _J_n_r/ai_ fiii_r, _park plug are expendable parts which are your responsibility.
TABLE OF CONTENTS
WARRANTY ........................................................ 2
KNOW YOUR CRAFTSMAN MOWER ........................................ 3
RULES FOR SAFE USE ................................................... 4
HELP YOUR LAWN MOWER LAST LONGER .................................... 5
HOW TO SET-UP YOUR MOWER ........................................... 6
BEFORE STARTING ENGINE ............................................... 8
HOW TO USE YOUR MOWER ............................................. 9
MAINTENANCE ....................................................... 11
STORAGE ........................................................... 15
REPAIR PARTS ....................................................... 17
ENGINE REPAIR PARTS ................................................ 24
TROUBLE SHOOTING ................... ................................ 16
KNOW YOUR CRAFTSMAN®MOWER
ZONE/ENGINE
CONTROL
HANDLE KN(
GRASS CATCHER
HANDLE BRACKET
ENGINE CONTROL KNC
PRIMER
AIR FILTER
FIG. 1
CABLE CLIP
31NE OIL CAP WiTH DIPSTICK
GASOLINE FILLER CAP
WHEEL ADJUSTER
(ON EACH WHEELI
DRIVE COVER
HOUSING
MEETS CPSC BLADE SAFETY REQUIREMENTS
SPECIFICATIONS TOOLS REQUIRED
Oil: Use SAE 30W motor oil. SAE 10W30
motor oil con also be used.
Gasoline: Use unleaded automotive
gasoffne. Regular automotive gasoline can
also be used. DO NOT use premium
gasoline.
FOR CATCHER ASSEMBLY
7/16" wrench or
adjustable wrench.
Medium phillips screwdriver.
FOR BLADE REMOVAL
Standard 15116" box or open
end wrench
_ears Rotary Walk-Behind Power Mowers conform to the safety standards of the American National Standards Institute, Outdoor
Sower Equipment lhstitute, and U.S. Consumer Product Safety Commission, as applicable.
3
RULES FOR SAFE USE
CAUTION: ALWAYS DISCONNECT SPARK PLUG WiRE AND PLACE WIRE WHERE A
IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING
WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO
YOUR MOWER.
IMPORTANT
FEDERAL REGULATIONS REQUIRE THE ENGINE CONTROL INSTALLED ON THIS MOWER IN ORDER TO
MINIMIZE THE RISK OF BLADE CONTACT INJURY. DO NOT UNDER ANY CIRCUMSTANCE ATTEMPT TO
DEFEAT THE FUNCTION OF THE OPERATOR CONTROL.
1. Please read your owner's manual.
Only allow persons who know the
safety rules to use your mower.
2. DO NOT tie the control bar to the han-
dle. Control must be free to permit
brake engagement when handles and
control are released.
3. DO NOT altow children to use your
mower.
4. Check your mower over before each
time you mow. Tighten any loose
bolts, nuts, etc.
5. Remove all sticks, stones, wires, cans,
boards, etc. from area to be mowed.
These objects can be thrown by the
blade.
6. DO NOT allow children, bystanders,
or pets in the mowing area.
7. BE CAREFUL-WHEN THE ENGINE
IS RUNNING THE BLADE IS
TURNING.
8. Always shut off engine before trying
to adjust wheel heights.
9. When engine is running, DO NOT put
hands or feet under mower or in the
discharge chute, nor make any
adjustments.
10. Stay clear of discharge opening at all
times.
11. Check gasoline before each use. Do
not fill gas tank when engine is run-
ning, when indoors or when engine is
hot. Allow engine to cool for several
minutes before filling gas tank. Clean
off any spilled gasoline before starting
engine.
12. Mow onl_ in good light.
! 3. Wear on,y solid shoes when mowing.
DO NOT operate mower when
barefoot, or wearing open sandals.
14. Disengage drive control on power
pro.pelled mowers before starting
engine.
I5. DO NOT use a damaged mower.
Always have damage repaired
before mowing.
16. Always stop engine when not cutting
grass or when crossing gravel drive,
sidewalk, or roadway.
17. Never pull mower towards you,
always follow mower to cut grass.
18. Never use your mower without pro-
per guards or deflectors in place.
19. Always mow across a slope or inclin-
ed area. DO NOT mow up or down
a slope or inclined area.
20. DO NOT mow in wet grass. DO NOT
run with the mower.
21. DO NOT run your mower indoors.
Exhaust gases are deadly poison.
22. DRAIN THE GASOLINE tank before
transporting your mower inside your
car or other vehicle.
23. DO NOT run your mower if it vibrates
too much. Stop engine and make
repairs. Vibration isan indication of
damage.
24. DO NOT change the engine gover-
nor settings to over-speed the
engine--damage or injury can result.
25. If a grass catcher is used on your
mower, check the catcher often for
damage or deterioration. Through
normal use it will wear. Use only
recommended replacement catcher.
Always stop engine to remove
catcher.
26. DO NOT store your mower or
gasoline where fumes may reach an
open flame and cause a fire.
27. Always wear safety glasses or eye
shields before starting your lawn
mower and while mowing.
4
The operation of any lawn mower can result in foreign obiects thrown into the
eyes,, which can result in severe eye damage, Always wear safety glasses or eye
shields before starting your lawn mower and while mowing° We recommend Wide
Vision Safety Mask for over the spectacles or standard safety glasses, available
at Sears Retail or Catalog Stores,
ACCESSORIESTO HELPYOU GETTHEMOST FROMYOUR MOWER
_OWER COVER: Sears Tyvek_cover, stock number 7) 33316, protects mower from weather when stored outdoors.
_vailable through Sears catalog.
_AS CAN: A new gas can keeps rust and dirt out of fuel system for longer engine life and improved performance. Craft-
_an gas cans have built in filters to keep impurities out of your engine and are available in Permanex ®polyethylene
,ith lifetime warranty and strong terneplate steel.
:LIPP1NG DEFLECTOR: Converts rear bagging mowers to side discharge to disperse safely and evenly, stocknumber
'1 33303 avai able in most retail stores, through catalog, Sears Central Service and parts desks. N-TE
GH WHEEL K T A pair of 12-inch rear wheels improves handling on soft, spongy lawns and uneven terrain, u :
:the Z! 3372 t High Wheel Kit ispurchased as an accessory, the cutting height range wilf be reduced to five (5) different
ositions; from 1 1/2" to 3 1/2". Available through catalog and Sears Central Service and Parts desks.
HESE ACCESSORIES WERE AVAILABLE AT MOST SEARS STORES AND THROUGH THE CATALOG AT THE TIME
HIS MANUAL WAS PRINTED.
IMPORTANTTIPSTO HELPYOUR LAWN MOWERSTARTFASTER,RUN AND PERFORMBETTER
1. USE UNLEADED GASOLINE: It burns cleaner and leaves less residue in the engine. Regular gasoline can also be
used. DO NOT use PREMIUM GASOLINE.
2. DRAIN OR RUN-OUT ALL GASOLINE FROM TANK AT THE END OF THE SEASON: DO NOT leave gasoline
in your mower when stored for long periods. It will "GUM" your engine. Run engine until the gasoline runs out.
3. START EACH MOWING SEASON WITH FRESH GASOLINE: DO NOT keep gasoline in your can. If your gasoline
can is starting to rust, replace can.
4. CHANGE YOUR SPARK PLUG EVERY SPRING: An old corroded spark plug prevents fast starting and smooth
running engine.
5. REPLACE YOUR AIR CLEANER OR FILTER OFTEN: Dirt, along with heat can harm your engine, the cleaner or
filter will clog up, preventing clean air from reaching your engine. See "Air Cleaner/Filter" section of this manual
for replacing air cleaner or filter_
6, USE SAE 30W OIL: DO NOT use SAE 10W40 oil.
7. CHANGE OIL AS RECOMMENDED: IMPORTANT - change oil after the first two (2) hours of use, then every 25
hours of use.
8. REPLACE THE BLADE WHEN NEEDED: You can sharpen the blade, but we do not recommend it. Erosion from
hitting foreign objects can damage the blade, Replace blade with one specifically designed for your mower.
9. AT THE END OF THE SEASON, CLEAN YOUR MOWER: IMPORTANT - first disconnect the spark plug wire. If
possible, store your mower in a well ventilated area and protected from moisture.
O. FOLLOW THE MAINTENANCE SUGGESTIONS IN YOUR OWNERS MANUAL: Read your manual and keep
it in a convenient piace_f-6i'_easy reference.
Your lawn mower has been completely assembled at the factory, except for the grass catcher. To set-up and attach gross
_tc_r, follow the steps under "GRASS CATCHER"
The foflowing parts are included not assembled:
1Grass Catcher Top Assembly
I Grass Catcher Bottom
1 Hardware Package
HOWTOSET-UPYOURMOWER
TOUNFOLDHANDLE
t. Raise handles until the lower handle isin upright posh
tion (See Fig. 2).
NOTE: The lower handle automatically locks into the
upright storage position when raisedfrom shipping
position.
2. Raise the upper handle intoposition on the lower han-
dle and tighten the two (2) handle knobs.
3. The handle can be mounted in high or low position
to suit the comfort of the user. The handles are ship-
ped mounted in the high position.
4. If the handle feels too high for you:
a. Remove the (2) screws, (2) bushings, (I) bolt and
Iocknut holding the trimplate and rope guide to lower
handle. Keep for re-assembly (See Fig. 4).
b. Remove the handle knobs and bolts from upper
and lower handle.
c. Remove the springs from mounting pins {bee Fig.
3).
d. Remove/ocknuts and bolts from handle brackets
and remove handle levers (Se Fig. 3).
e. Turn handle over, position handle levers inplace
(See Fig. 4).
.Reinstall bolts and/ocknuts (See Fig. 3).
• Put springs back on mounting pins (See Fig. 3).
. Put upper handle on lower handle using handle
bolts and knobs previously removed.
i. Puttrim plate and rope guide back on lower han-
dle, removed in (a) above. Tightenthe (2) screws,
(2) bushiness,(t) bolt, tighten (2) screws and (I)
Iocknut (See Fig. 4).
I. Snap cable c;o over cable and lower handle [See
Fig.I).
5. Press the handle levers and the handle wilt
automatically lock in_omowing position.
6. To fold handle for storage, press the handle levers
and move handle forward (Fig. 3).
CAUTION: WHEN FOLDING HANDLE FOR
TRANSPORTING OR STORAGE, BESURE TO FOLD
HANDLE AS SHOWN /N FIG. 5. /F YOU FOLD
HANDLE THE WRONG WAY, YOU MAY BEND
THE CONTROL CABLES.
TOADJUSTHEIGHTOFCUT
NOTE: The wheels are set in alow cut position for ship-
ment, and shouldbe adjusted for the cutting heightdesired
before use. NOTICE: Lowering wheels raises the height
of cut.
UPRIGHTHANDLE ._,'- ",,
STORAGEPOSITION k_
AND REMOVING lt
MOWING l
POSITION _,;
I
J
LOCKNUT
HANDLE
BRACKET
FIG. 3
HOWTOSET-UPYOURMOWER(¢ONT'D)
TOADJUSTHEIGHTOFCUT(CONT'D}
CAUTION: DO NOT change the height of cut with the
engine running,
I. The wheel adiusters give you five (5) different cutting
positions. Medium cut is the best for most lawns.
2, High cut is approximately 3 3/8 "_,medium cut is ap-
xIm _t •
pro "ately 25/8 and low cut zsapproximately 1
I/8" There are two (2) otherpositlons. Pick the posi.
tion which suits you for best cutting (See Fig. 6).
3. The wheel adjusters on your lawn mower can be easi.
ly adjusted as shown in Fig. 7. To change the height
of cut, squeeze adjuster lever toward the wheel, mov-
ing up or down to selected height. Be sure all wheels
are in the same setting (See Fig. 6).
4. When cutting in heavy or moist grass, the rear of the
lawn mower may be raised one setting higher (by
lowering the wheels one setting) to allow better
discharge of the grass.
This will also make the unit push or propel easier
because it will reduce the drag of the rear of the
mower on the grass. This will not harm the cutting
performance.
LOW
MED
iIit11I \
_ j_s
• WHEEL ADJUSTER LEVER
SHOWN WITH WHEEL REMOVED
FIG. 6
REARDEFLEaOR
The rear deflector, attached between the rear wheels of
your lawn mower, was assembled at the factory and re-
quires no assembly.
T0 ASSEMBLEGRASSCATCHER
NOTE: The grass catcher for your mower is supplied
unassembled. To assemble your grass catcher follow steps
below.
SCREW ACTUAL SIZE
1/4-20 x 3/4"" SCREW
1. Position top half of catcher on the bottom haft (See
Fig.8).
2. Insert I/4-20 x 3/4 truss head screw through right
front hole of catcher; install 1/4 nut on screw and
leave loose (See Fig. 8).
3. Insert a 1/4-20 x 3/4 screw through left front hole
of catcher; install !/4 nut on screw and leave loose.
4. Tighten screws installed in steps2 &3. Use a medium
phillips screwdriver to tighten the screws while
holding] the Iocknuts with adjustable or 7/16"
wrench.
5. Install six more 1/4-20 x 3/4 screws, proceeding
around the catcher; leave Iocknuts loose.
6. Use a medium phl_fips s_ewdriver to tighten the re-
maining screws while holding the Iocknuts with ad-
justable or 7/16'" wrench.
NOTE: Check all screws and nuts to be sure they are tight.
FIG, 7
CATCHER TOP
\
1/4-20 x 3/4"
TRUSS HEAD
SCREW
CATCHER BOTTOM
START HERE
1 4 20 KEPS NUTS
FIG. 8
HOWTOSET-UPYOURMOWER(¢ONT'I))
TOATTACFIGRASSCATCHER
1. Lift rear door.
2. Holding the catcher by the handle, place catcher
frame onto hinge bracket (Fig. 9).
3. Release rear door.
4. When grass catcher is removed from the mower, the
rear door closes for safety.
NOTE: YOUR REAR BAGGER MOWER IS NOT A
MULCHING MOWER. DO NOT OPERATE YOUR
MOWER WITHOUT AN APPROVED GRASS CA T.
CHER OR OPTIONAL CLIPPING DEFLECTOR IN
PLACE.
NEVER ATTEMPT TO OPERATE THE MOWER WITH
THE DOOR REMOVED OR PROPPED OPEN.
TOEMPTYGRASSCATCH[R
1. Lift grass catcher, by grasping the handle on top of
grass catcher and on the rear of catcher (See Fig. 10).
2. To empty the grass clippings, shake the catcher, with
the open end aver or inta suitable container for
disposal (See Fig. t0).
BEFORESTARTINGENGINE
i. Remove engine oil cap with dipstick and fill to the
"FULL" line on the dipstick, using about 1 pint of
Sears 30W all or equivalent. SAE 30W oil can also
be used(See Fig. 11). DO NOT useSAE lOW40 oil.
The total oil capacity of your engine is 21 oz. Fill only
to the "FULL'" line on the dipstick. DO NO Tover fill. The
first fill on a new engine useabout Ipint. Check oil Jevel
and add as required to bring to proper level.
2. Pour oil slowly, DO NOT over fill.
NOTE: On anew engine some oil may be left in the
engine, as each engine is run for operational checks
before shipping.
3. AFTER THE FIRST TWO (2) HOURS OF MOWING
CHANGE THE OIL. See "To Change Oil" section
under maintenance.
Use only all with automotive classifications SF, SE, SD
or SC markings on oil container.
_c:ll_e g:Experience indicates that alcohol blended fuels
asohoi or using ethanol or methanol) can attract
moisture whichleads to separation and formation of acids
duri'ng storage. Addi'c gas can damage the fuel system
of an engine while in storage.
To ovoid engine problems, the fuel systemshould be emp-
tied before storage for 30 days or longer. Dram the gas
tank, start the engine and let # run until the fuel linesand
carburetor are empty. Use fre.shfuel next season. See
Storage Insh_uctions for additional information.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
JNGE BRACKET
DOOR OPEN
\\
FiG 9
FIG. 10
GASOLINE FILLER CAP
OIL FILLERPLUG
FIG. 11
4. Fill thegasoline tank with about one (I) quart offresh,
clean unleaded automotive gasoline. Regular leaded
gasohne can also be used (See Fig. 11).
DO NOT use old or stale gasoline which has been kept
from one season to another; starting problems can result.
BE SURE YOUR GASOLINE CAN IS CLEAN AND J
FREE OF RUST AND DIRT.
REPLACE YOUR CAN IF IT HAS STARTED TO RUST.
$
HOWTOUSEYOURMOWER
iMPORTANT
ENGINE¢OHTROL
CAUTION: THE BLADE TURNS WHEN THE ENGINE
15 RUNNING.
YOUR MOWER tS EQUIPPED WITH AN OPERA TOR
ZONE ENGINE CONTROL WHICH REQUIRES THE
OPERATOR TO BE POSITIONED BEHIND THE
MOWER HANDLE TO START AND OPERATE THE
MOWER.
THE CONTROL BAR MUST BE DEPRESSED TO THE
HANDLE TO 5TART AND RUN THE ENGINE, RELEAS-
ING THE CONTROL BAR WILL STOP THE ENGINE.
AN INTERNAL ENGINE BRAKE ASSISTS THE BLADE
IN STOPPING QUICKL Y.
WHEN THE OPERATOR LEAVES THE NORMAL
MOWING POSITION TO REMOVE THE GRASS CAT-
CHER, CHANGE THE CUTTING HEIGHT, PICK UP
5TICK5 OR OTHER OBJECT5 IN THE MOWING PATH,
THE ENGINE WILL AUTOMATICALLY STOP WHEN
THE CONTROL BAR IS RELEASED.
CAUTION; FEDERAL REGULATIONS REQUIRE THE
ENGINE CONTROL INSTALLED ON THIS MOWER IN
ORDER TO MINIMIZE THE RISK OF BLADE CONTACT
INJUR Y. DO NOT UNDER ANY CIRCUM5TANCE A T-
TEMPT TO DEFEAT THE FUNCTION OF THE
OPERATOR CONTROL.
ENGINECONTROL
The engine speed is controlled by a lever (red knob)
located on right side of engine, It has '_HIGH'" and
"LOW"positions. "'HIGH" position isfor starting engine,
heavy cutting and better grass bagging. "LOW" posi-
tion is for light cutting, trimming and fuel economy (See
Fig. 12).
TO STARTENGINE
THE CONTROL BAR MU5T BE DEPRE55ED TO THE
HANDLE TO 5TART AND RUN THE ENGINE.
NOTE: The carburetor has a fixed fuel mixture and has
a primer to assist starting.
I. Check oil level; check gasoline tank for _]asoline; and
make sure spark plug wire is attachea,
2. Push lever forward to "HIGH"position (See Fig. 12).
3. When starting a cold engine, push the primer five (5)
times before pulling starter rope. Use firm pushes
when pushing primer, wait several seconds between
each push (See Fig. 12).
4. Repeat step 3 above as required.
NO TE: In cooler weather the need to repeat priming pro-
cedures may be necessary, when weather is warmer over
priming may result in flooding.
If you do flood engine wait a few minutes before
repeating priming procedures.
It is not necessary to use t_rner to start warm engine,
5. Position yourself as shown in Fig. 15.
6. Pull on starter handle quickly.
7. DO NOT allow starter rope to snap back.
8, To stop the engine, release the control bar (See Fig.
14).
FIG. 12
CONTROL BAR
/
;INE
CONTROL
TO ENGAGE
DRIVE CONTROL.
FIG, 13
CONTROL
RELEASED
ENGINE STOP
FIG. 14
FIG, 15
CONTROL
OR_VE CONTRO
DISENGAGED
CONTROL
DEPRESSED jSTART. RUN
g
HOWTOUSEYOURMOWER((ONT'D)
IF ENGINEDOESNOTSTART
1. Check blade -remove spark plug wire when checking
blade. If blade is loose, see "BLADE AND BLADE
FLANGE CARE" of manual for instructionson tighten-
ing blade.
2. Check air filter - replace ff dogged. ,See "Air Filter"
section.
3. Check spark plug . if dirty, clean or replace.
4. Observe that lower end of the engine control cable
is actuating the lever mounted on the engine.
5. Engine may be flooded -wait afew minutes and
repeat starting procedure.
NOTE: If then your engine will not start, contact your
nearest Sears Service Department for help.
ZONE/ENGINECONTROL
Your mower is equipped with a zone/engine control at-
tached and requires no adjustments (See Fig. 13).
DRIVE CONTROL
The power-propelling forward motion is controlled by
pulling the control bar down to handle and pushing the
drive control lever forward until it clicks,then release the
lever (See Fig. 13).
Forward motion wil! stop when the controlbar isreleased.
To stop forward motion without stopping the engine,
release the control bar slightly untilthe drive control
disengages. Depress control bar to handle to continue
mowing without self-propelling.
To turn corners, you may prefer to keep the drive control
engaged, and push down on the handle, lifting the front
wheels off the ground and turning mower.
POWER-PROPELLEDDRIVE
1. Yourpower-propelled drive isaccomplishedby a belt
drive from the engine crankshaft to a Worm gear case.
2. The drive belt is sprlng.loaded at the gear case to
maintain proper belt tension. Keep the area around
the gear case clear of trash by removing drive cover
and deanlng (See Fig. 16 and 17).
3. The gear case is lubricated with multi.purpose
automotive grease. DO NOT USE ANY OTHER type
grease or oil in the gear case. See "GEAR CASE'"
under "Maintenance".
4. Check your mower, each time you mow, to be sure
that the front wheels turn freely. If wheels DO NOT
turnfreely, remove any trash which may have gotten
into the wheel, pinion, or bearing areas.
5. If at any time, the drive belt isreplaced, useonly fac-
tory specified belt to get longer life and maximum
performance.
MOWINGTIPS
I. Under certain conditions it may be necessary to raise
the height of cut to keep from overloading the engine
and leaving dumps of grass clippings.
FIG. 16
FIG. 17
BLOCK OF WOOD
FIG. 18
CRANKSHAFT &
BLADE FLANGE
DETAIL
_RANKSHAFT
SLOT
LADE NUT
BLADE WASHERS
TAB _ADE
BLADE FLANGE
FIG. 19
10
HOW TO USE YOUR MOWER (CaNT'D)
MOWINGTIPS(C0NT'D)
2, For extremely heavy cutting, make the width of your
cut 1/2 to 3/4 thenormo/ cut, This will reduce the load
on the engine and give you cleaner cutting and
bagging.
3. The user should note that when cutting moist, heavy
grass with arear bagging mower, dumps of cutgrass
may fail to enter the grass catcher. To pick up the
dumps if they occur, run the mower over the area a
second time.
4. Under certain conditions a trail of grass dippings may
be left at the right side of the mower. Mowing in a
clockwise direction with asmall overlap will allow
these clippings to be collected on next pass. FIG. 20
APPROX ,'32 '_
MAINTENANCE
Be good to your mower. Once a year put in a new spark
plug, a new air filter and check blade for wear. A new
blade cutsbetter. With a new spark plug your engine will
start and run better. A clean air filter assures proper air-
fuel mixture, tt will help your engine run better and last
longer.
MOWER:
BLADE/BLADEFLANGECARE
CA UTION: Protect your hands when removing or in-
stalling blade of your mower, Wear heavy gloves
and/or wrap blade with heavy cloth when holding
blade. Always use a block of wood when tightening
blade nut or blade bolt.
Use only a Sears authorized replacement blade to get
the best cutting results,
CAUTION: Disconnect spark plug wire from spark plug
and place wire where it cannot come in contact with the
spark plug.
1. To remove the blade and blade flange, turn mower
on its side with carburetor and air filter up (See Fig.
18).
2. Take blade nut off by turning counter-clockwise. Use
a 15/16" box or open end wrench on the blade nut
(SeeFig.7e).
3. Put a block of wood between the blade and mower
housing to prevent blade rotation when removing and
tightening blade nut.
NOTE: Always check the blade flange when changing
the blade to be sure tab has not been damaged (See Fig.
19).
4, if the tab in the blade flange is damaged replace the
blade flange.
NOTE: The blade flange with tab attaches the blade to
crankshaft. It is not intended to protect the crankshaft. The
tab must be in good condition and located in slot af
crankshaft to keep blade attached.
5. Put the blade flange on the engine crankshaft with the
tab in the slot of-the.cr_ankshaft (See Fig. 19).
6. Put the blade on the crankshaft as shown in (Fig. 19).
Be sure the word "TOP" (stamped in the blade) is
toward the engine,
7_ Install the flat washer, two (2) formed washers and
blade nut as removed above.
NOTE: We recommend that the blade nut be replaced
when installing anew blade. 1!
HEX HEAD SCREW
FIG, 21
8. Tighten blade nut. The recommended tightening tor_
qbueis 70-75 ft. Ibs. Use block of wood to prevent
lade rotation.
NOTE: Torque wrenches are available at most Sears
retail stores and through the catalog.
A loose blade can result in difficult starting of engine.
We DO NOT recommend sharpening blade -you can
keep the cutting edge touched up with a file. Grinding the
cutting edge excessively can cause the blade to be out
of balance. An unbalanced blade can cause excessive
vibration and shorten the fife of the engine and mower.
TO CHECKAND/TO REPLACEBELT
1. Remove the drive cover by removing the two (2)
screws (See Fig. 16).
2. Inspect belt for wear or damage. If you decide to
replace:
a. Push down on gear case pulley until belt can be
removed from gear case pulley (See Fig. 20).
3. Turn mower on its side with carburetor up,
4. Loosen hex head screw holding belt snubber in place
and move belt snubber away from pulley (See Fig.
21).
5. Remove belt from engine pulley on crankshaft and
carefully slip the belt off over the blade.
CAUTION: The sharp edges of blade can cut the belt.
Use care in installing new belt over blade.
6, To install new belt, reverse procedure as above in
removal.
7, Move belt snubber back in place, approximately
1/32" away from belt and tighten hex head screw
(See Fig_ 21).
NOTE: Always use only factory approved belt to assure
proper fit and longer life,
MAINTENANCE(CONT°D)
REARDEFLECTOR
The rear deflector which is attached to the rear of your
mower isto keep objects from being thrown out the back
of the mower. If your rear deflector becomes damaged
you should-replace it (See Fig. 22).
TO ADJUSTDRIVECONTROLCABLE
NOTE: THE DRIVE CONTROL CABLE SHOULD BE
CHECKED OFTEN TO BE SURE THAT GEAR CASE
SHIFTER tS FULLY ENGAGED OR WHENEVER SER-
VICE HAS BEEN PERFORMED ON THE GEAR CASE
OR DRIVE CONTROL COMPONENTS.
1. To adjust, remove the drive cover by removing two
(2) screws. Keep for re-use [See Fig. 16).
2. Loosen cable clamp screws "A" &"B" (See Figs.
23).
3, Loosen both jam nuts "C" &"D" at the cable clamp
on the gear case adjusting bracket (See Fig. 17).
4. Unhook clutchspring from shifterarm (See Fig. 17).
5. Hold, clip or tape down the drive control bar and
engage the drive control (See Fig. 13).
6. Move the shifter arm to drive position. To be sure
the jaw clutch is fully engaged, rotate the front
wheels.
7. Hold shifter arm in fully engaged position by pliers
as shown in Fig. 17. DO NOT pull on controt cable.
8. Tighten jam nut "'C'" up to bracket until cable issnug.
9, Tighten cable clamp screw "B" (See Figs. 17).
10. Tighten jam nut "'D'" up to bracket (See Fig. 17).
t 1, Tighten screw "A'" (Fig. 23).
12, Put clutch spring back in place on shifter arm, remov-
ed in step 4 above.
t3, With drive control in engaged position,push mower
back and forth to be sure gear case isfully engaged.
NOTE: Be sure to disengage drive control before start-
ing engine.
t4. Put drive cover back in place, removed in step I
above.
GEARCASE
I. THE GEAR CASE AND AREA AROUND ALL THE
DRIVE SHOULD BE KEPT CLEAN AND FREE OF
TRASH BUILD-UP.
2. To check gear case area:
a, Remove the drive cover by removing the two (2)
screws (See Fig. 16). Keep for re-use.
b. Clean trash from around gear case.
c. Put drive cover back, removed in (a) above.
NOTE: Thegear case isfilled to proper level at the fac-
tory. The only time the lubricant needs attention isff ser-
vice has been performed on the gear case.
The gear case mustbe filled with grease after gear case
has been serviced. Use only multi-purpose automotive
grease. Do not substitute.
REAR DEFLECTOR
FIG. 22
\
FIG. 23
COTTER
iWASHER
FIG. 24
HUBCAP
FIG. 25
I
12
MAINTENANCE{CONT'D)
LUBRICATION
MOWER WHEELS: Lubricating wheels and/or wheel
bearings is not necessary under normal conditions.
Should conditions require lubricaiton, thoroughly clean
wheels and/or wheel bearings and axles and apply a light
coating of dry lubricant.
REAR DOOR HINGE: Put a few drops of the same all
as used in the engine on hinge points of rear door once
or twice each year (See Fig. 24).
GEAR CASE: The gear case is filled at the factory and
does not require any addition of lubricant, unless the gear
case is opened and service performed. Use only a multi-
purpose automotive grease for refilling after service has
been performed. Approximately 2 I/2 oz. required.
FRONT WHEEL ADJUSTER5: Put a few drops of the
same oil as used in the engine on the front whee! adjusters
once or twice each year (See Fig. 25).
GRASSCATCHER
Check your grass catcher often for damage or deteriora-
tion. Through normal use it will wear. If catcher needs
replacing, replace only with a manufacturer approved
replacement catcher from Sears. Give the mower number
when ordering.
NOTE: The catcher may be hosed with water, but must
be dry when used.
ZONE/CONTROLLEVER
Put one or two drops of the same oil as used in the engine
between the zone control lever and bracket located on
left rear of engine [See Fig. 26). Do this once or twice
each year.
CLEANING
CAUTION: Disconnect spark plug wire from spark plug
and place wire where it cannot come in contact with the
spark plug.
I. Turn mower on its side with carburetor up.
2. Clean the underside of your mower by scraping to
remove build-up of grass and trash.
NOTE: We recommend that you clean the underside of
your mower after each use.
3. Clean your mower and engine often to keep build-up
of trash from accumulating around engine; a clog-
ged engine runs hotter and shortens engine life.
NOTE: We DO NOT recommend using a garden hose
to.dean mower unless the electrical system, muffler, air
filter and carburetor are covered to keep water out.
Water in engine can result in shortening engine life.
GEARCASEAND DRIVEWHEELS
NOTE: The gear case and drive wheels should be cared
for much like you would on automobile.
I. On a regular schedule remove the drive cover and
remove any trash around gear case and belt area.
2. Toremove drive cover,_rems2yethe two (2) screws (See
Fig. 16). Keep for re-use.
3. Keep your mower clean and properly lubricated.
CONTROL
LEVER
FIG. 26
DRIVE WHEELS
NOTE: Check front drive wheels each time before you
mow, to be sure they move freely.
1. The wheels not turning freely, indicates trash, grass,
cuttings, etc. are in the drive wheel area, and must
be cleaned to free drive wheels.
2. If necessary to clean the drive wheels (See Fig. 25)
check both front wheels.
a. Remove hub caps, hairpin cotters and washers.
Keep for re-use.
b. Remove wheel from wheel adjusters.
c. Remove any trash, grass cuttings from inside the
dust cover, pinion and/or drive wheel gear teeth.
d. Put wheels back in reverse of removal.
3. If after cleaning drive wheel area, the drive wheels
DO NOT rotate freely, the gear case needs care.
NOTE: If your gear case requires service we suggest that
you contact Sears Service Center.
_3
IIITWANC| (¢ONT'D)
M61NE:
LUflR TION
ENGINE: use of proper oi1in your engine and keeping
to full level is essential. Changing oil regularly will
lengthen the llfe of your engine.
The total oil capacity of your engine is 21 oz. Fill onty
to the "FUtL " line on the dipstick. DO NOT overfill. The
first fill on anew engine useabout l pint. Check oil level
and odd as required to bring to proper level.
NOTE: On anew engine some oil may be left in the
engine, as each engine is run for operational checks
before shipping.
Use Sears SAE 30Wail or equivalent. SAE lOW30 oil
can also be used. DO NOT use SAE lOW40 oil.
Use only oil with automotive classifications SF, SE, SD
or SC markings on oil container.
Using Sears SAE lOW30 oi! witt assistengine starting
in coot weather,
Runningyour engine with oil below safe/evet or with dirty
contaminated oil can contribute to shortening the fife of
yAourengine.
tier the first two (2) hours of mowing change theoil, then
change the oil every 25 hours of mowing thereafter, ff
you mow under dusty, dirty conditionsyou may need to
change the oil more often.
TOCHANGE01L
CAUTION: Disconnect spark ptug wire from spark plug
and place wire where it cannot come in contact withthe
spark plug.
I. Remove engine oil cap with dipstick, lay aside on a
clean surface. Warm oil drains better.
2. Tip mower on its side as shown in Fig. 27 and drain
oil into suitable container. Rockmower back and forth
to remove any oil trapped inside of engine.
3. Wipe off any spilled on!on mower and/or inside of
engine.
4. Fill engine with oil, fill only to the "FULL"line on the
dipstick. DO NOT over fill,
5, Reconnect spark plug wire to spark plug.
AIR FILTER
CAUTION: DO NOT run your engine without air filter
in place.
i . Yourengine will not runproperly with aclogged, dirty
air filter.
NOTE: DO NOT wash this type air filter.
2. Replace your air filter each year, more ohen ff you
mow in very dusty, dirty conditions.
Replacement air filter no. _3332 is available at most
Sears retail stores and through the catalog.
TO CHANGEAIRFILTER
I. Remove the air fitter cover by turning counter-
clockwise to the stop, and pull away from col/or (See
Fig. 28).
2, Remove filter from inside of cover (See Fig, 28).
3. Cleon the inside of the cover and the collar to remove
any dirt accumulation.
4. Insert new filter into cover.
!cONTAiNER
FIG. 27
COLLAR
/
SLOT
AIR FILTER
TAB TURN CLOCKWISE
TIGHTEN
AIR FILTERCOVER
FIG. 28
5. Put air filter cover and filter into co//or aligning the
tab with the s/at.
6. Pushin on cover and turnclockwiseto tighten (See Fig.
28).
SPARKPLUG
Change your spark plug each year.
A new clean spark plug will make your engine start and
run better. Keep your spark plug clean. Set spark plug
gRaPat .030.
ecommended replacement Sears spark plug no.
7_1r333I2 or 3TD361458 are available at most Sears
retail stores and through the catalog.
GENERAL
DO NOT usegasoline left over from previous season.Old
or stale dirty gasoline can cause starting and running
problems.
Replace your gasoline can, if your old can startsto rust.
DO NOT userusty gasoline can, rust and/or dirt in your
gasoline can cause problems.
"t4
STOOGE
Never store engine with gasoline in tank, indoors or in
closed, poorly ventilated areas where gasoline fumesmay
reach an open flame, spark or pilot light as on a furnace,
water heater, or clothes dryer, etc.
It is important to prevent gum deposits from forming in
essential fuel system parts such as the carburetor, fuel
filter, fuel hose, or tank during storage. Also, experience
indicates that alcohol blended fuels (called gasohol or us-
ing ethanol or methanol] can attract moisture whichleads
to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while
in storage.
Toavoid engine problems, the fuel systemshould be emp-
tied before storage of 30 days or longer. Follow these
instructions:
if your engine is not to be used for 30 days or more
prepare as follows:
Drain gasoline Fromfuel tank; gasoline in gasoline tank
and carburetor will farm deposits and cause problems in
starting and running your engine.
When preparing your mowerfor storage it is agood time
to serviceyour mower and engine to be ready for the next
mowing season. Replace such parts as mower blade,
spark plug and air filter,
CHANGE OIL: Warm oil drains better,
Drain old oil and replace with freshclean Sears SAE 30W
oil.
See "To Change Oil" section under Maintenance.
Remove spark plug and put 2 or 3tablespoons atoll into
s_isarkplug opening and pull starter rope slowly to
tribute oil, instaJlnew spark plug and tighten.
DO NOT PUT ANY ADDITIVES IN GASOLINE OR OIL.
CLEANMOWE_ENblNE
CAUTION: Before cleaning mower, disconnect spark
plug wire and place wire where it cannot come in contact
with the spark plug.
Clean around engine and on top of mower. Scrape under-
side of mower usingputty knife or similar toot to remove
any build.up of trash or grass on underside of mower
housing.
NOTE: We DO NOT recommend using awater hose to
clean your mower unlessthe electrical system,muffler, air
filter and carburetor are covered to keep water out.
Water in engine can result in shortening engine life.
CHECKFASTENERS
Check all fasteners and be sure they ore tight: tighten
and/or replace any loose or worn fasteners.
GRASSTCHER
Check your grass catcher often for damage or deteriora-
tion. Through normal use it will wear. If catcher needs
replacing, replace only with a manufacturer approved
replacement catcher from Sears. Give the mower model
when ordering.
NOTE: The catcher may be hosed with water, but must
be dry when used.
FIG. 29
REPLACEBLADE
See "Blade Care" sectionunder Maintenance. To get the
bestcutting results we recommend that you inspect mower
blade for sharpness, wear and damage each year. If
necessary, replace with aSears original equipment blade.
Replacement blade is available at most Sears stares and
through the catalog. Be sure to give your mower model
number when ordering blade.
We DO NOT recommend sharpening blade -you can
keep the cutting edge touched up with a file. Grinding the
cutting edge excessively can cause the blade to be out
of balance. An unbalanced blade can cause excessive
vibration and shorten the life of the engine and mower.
GENERAL
Always store your mower on its wheels. 5taring mower
on its side or end may result in difficult starting.
When removing your mower from storage, fill gasoline
tank with fresh, clean, unleaded, automotive gasoline.
Check and fill oil to proper level.
When starting your engine the first time after being in
storage for extended period, the engine may smoke for
awhile until the engine burns any oi! or gasoline ac-
cumulated during the storage period.
DO NOT store gasoline from one season to another. Use
up or dispose of any unused gasoline left from the mow-
ing season.
Replace your gasoline con if your can starts to rust. DO
NOT use rusty gasoline can. Rust and/or dirt in your
gasoline can cause problems.
DO NOT store your mower under any plastic coverj
plastic cannot breathe whichpromotes condensation and
can cause your mower to rust.
HANDLE
You can fold your mower handle far storage (See Fig.
29).
When setting.up your handle from storage position the
lower handle will automatically lock into mowing position.
PROBLEM
Poor cut-
Uneven
Toomuch
Vibration
Starter Rape
Hard to Puff
Catcher Not
Fillina
Completely
(If optional grass catcher
is being used).
[TROUBLESHOOTINGPOINTSt
.
2.
3.
4
5
CAUSE
Out of gasoline.
"Stale Gasoline."
Spark plug wire is discon-
nected from the spark plug.
Bad spark plu_.
Water in gasoline.
CORRECTION
1_ Fill gasoline tank.
2. Drain gas tank and refill with fresh
gasoline.
3. Connect wire to spark plug.
6Loose blade or broken blade
flange.
. Replace spark plug.
• Drain tank and refill with fresh, clean
gasoline.
6. Tighten blade bolt and/or replace blade
flange.
7. Depress control bar
8. Replace ZonelEngine control.
7
8.
.
,
3
4
1
2
Zone/Engine control in
released position.
ZonelEngine control does not
function.
Rear of mower housing/blade
dragging in heavy grass.
Cutting too much grass.
Dirty air filter
Build-up of grass, leaves,
and trash.
Worn or bent blade.
Wheel heights uneven.
t.Worn or bent blades.
2. Loose bJade.
1 . Flywhee_ brake is on when
1. Raise rear of mower housing
one _(1)setting.
2. Set in "Higher Cut" position.
3. Clean or replace air filter
4. Disconnect spark plug wire and
clean underside of mower housing.
1. Replace blade.
2. Set all wheels at same height.
1. Replace blades.
2. Tighten blade nut.
I . Depress control bar, before pulling
control bar is released.
2. Bent crankshaft.
3. Btade flange sheared.
1 . Cutting height too tow.
2. Lift on blade worn off.
3. Catcher bag dirty, poor
air venting.
on starter rope.
2. Replace crankshaft.
3. Replace blade flange.
1_ Raise _:utting height.
2. Replace blade•
3 Clean/replace catcher bag.
1G
CRAFTSMAN 22" POWER-PROPELLED
LAWN MOWER 917.372260 REPAIR PARTS
GEAR CASE ASSEMBLY PART NUMBER 88387
15
14 \
i
i
23
Ref,
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part
No.
,,,, , , , ,, -
53838
85178
88386
57072
57388
48032
77881
77039
79946
57079
75144
87822
Part Name
Keps Nut 1/4-20
Adjusting Bracket
Shifter Assembly
Seat
Driv-Lok Pin t/8 xt/2
Ref.
No.
13
t4
15
16
Part
No.
86447
83659
75424
58354
Part Name
Plug
Helical Gear
Jaw Clutch
Grease (1 Ib, can -
Shell Darina AX)
Gear Case Halves (Incl. Upper &
Lower Halves) (Incl. Ref. #4, 5, 7)
Bearing
Spring Bracket
Drive Shaft Kit
Thrust Washer
Yoke Clutch
Driv-Lok Pin
17 STD581050
t8 83684
19 83720
20 65692
21 83680
E-Ring 1/2 Shaft
Square Key
Worm Shaft
Woodruff Key #3
Worm
22 STD522512 Hex Head Machine Screw
1/4-20x t t/4
17
CRAFTSMAN22" POWER-PROPELLEDLAWNMOWER917.372260 REPAIR PARTS
oo
_2 33
27
24
5O
47
42
51 53
5O
\
47
56
53
CRA STMAN22""POWER-PROPELLEDLAWNMOWER917.3;,226o REPAIR PARTS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part
No.
84086
87879
86874
78186
87722
83813-
63688
58714
87716
85424
85529
85825
85436
63601
34372A
87670
87672
STD581031
59289
87880
Part Name
Upper Handle
Lower Handle
Zone Engine Control
Zone Control
Cable Assembly
He× Head Screw 10-32 x 3/8
Handle Knob
Handle Bolt
Control Cable Clip
Trim Plate
Nylon Bushing
Self-Tapping Screw 10-24 x 1
Hex Washer Head Machine Screw
1/4-20x 1 1/2
Locknut 1/4-20
Bracket Rope Guide (See Engine
Parts List) (Source 143)
Handle Lever -L.H.
Handle Lever -R.H.
E-Ring
Washer
Shoulder Bolt
Ref. Part
No. No.
21 87881
22 87152
23 87760
2 4 87626
2 5 87569
26 87145
27 STD581025
28 STD5t2505
29 81283
30 STD511005
31 87656
32 87595
33 87747
34 86779
35 69180
36 87862
37 87864
38 55187
Part Name
Shoulder Nut
Spring
Rear Door _Lf3_b
Hinge Bracket _L_ _ it _ b
Hinge Rod
Spring (__3_-3_ _ L_'4_O,_
E-Ring
Hex Head Tapping Screw
1/4-20 x 1/2
Hex Self Tapping Screw 10-24 x
3/8
Truss Head Screw 10-24 x 1/2
Back Plate
Side Baffle
Discharge Bafle
Hex Head Machine Screw
1/4-20 x 3/4
Locknut 10-24
Handle Bracket - Right
Handle Bracket - Left
Thread Cutting Screw 5/16-18 x
3/4
CRAFTSMAN 22" POWER-PROPELLED REAR-BAGGER LAWN MOWER 917.372260 REPAIR PARTS (C0NT'D)
O
Ref,
No,
39
40
41
42
43
44
45
46
47
48
49
5O
51
52
53
54
55
56
57
58
59
6O
Part
No,
63124
STD533107
69478
85022
85463
84888
87877
84920
62335
84921
74400
87727
52160
55015
77400
70385
81276
51433
54867
69385
69334
87712
!
Part Name |Ref.
iNo.
u= ill H Hnul,i
Locknut 5/16-18 6 1
Carriage Bolt 5/16-18 x 5/8
Wheel Adjusting Bracket
Axle Arm Assembly
Danger Decal
Selector Spring
Selector Knob
Spacer Bearing
Spring Washer
Shoulder Bolt
Locknut 3/8-16
Wheel & Tire Assembly
Washer
Retainer Clip
Hub Cap
Cable Ciip
Self-Tapping Screw 10-24 x 1/2
Locknut 5/8-18 (Special)
Washer -Spring
Washer
Blade
Blade Flange
62
63
64
65
66
67
68
69
70
7!
72
73
Part
No.
68205
83629
48108
85543
87677
84089
85768
STD502502
87029
87272
88366
88368
87641
87867
48e6w4_#5
33721
33413
Part Name
Hex Head Machine Screw
5/16-18 x 7/8
(Special)
Belt Snubber
Mower Housing Assembly (Incl.
Ref # 28, 29, 30, 31, 32, 63)
Engine Pulley
Hi-Pro Key #HP-505
Control Bail
Hex Thread Roiling Screw
10-24 x 3/4
Set Screw 1/4-20 x 5/!6
Engine Decal
Instruction Decal
Rear Skirt
Backing Strip
Engine Assembly 143.384092
(See Page 24 thru 26)
Owners Manual - Parts List
Grass Catcher Complete
High Wheel Kit (Not Included)
Leaf Catcher

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