Craftsman AUTOMATIC LAWN TRACTOR 917.27206 User manual

Owner's Manual
JCRAFTSMAN'J
16.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272060
• Safety
• Assembly
•Operation
•Maintenance
•Repair Parts
This product has a low emiSsion engine which operates
differently from previously built engines, Before you start the
engine, read and understand this Owner's Manual,
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman

Warranty ...............................................2
Safety Rules .........................................3
Product Specifications ..........................6
Assembly ..............................................8
Operation ............................................ 11
Maintenance ....................................... 18
Maintenance Schedule ...................... 18
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordedng ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
ThisWarranty doesnotcover:.
• Expendableitemswhichbecome wornduring normaluse, suchas blades, spark
plugs,air cleaners,pelts and oilfilters.
•Tire replacement or repaircausedby puncturesfrom outsideobjects,suchas nails,
thorns,stumps,or glass.
•Repairsnecessarybecauseof operatorabuse, includingbut notlimitedto, damage
caused by towingobjectsbeyondthecapabilityof the ridingequipment, impacting
objects that bend the frame or crankshaft,or over speedingthe engine.
•Repairs necessary because of operator negligence, including but not limited to,
electdcal and mechanical damage causedby improper storage,failure to use the
proper grade and amount of engineoil, failure to keep the deck clearof flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
•Engine(fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercialor rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a tdp charge
will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty givesyou specificlegal rights, and you mayalso haveotherrights
which may vary from stateto state.
Sears, Roebuckand Co., D/817WA, HoffmanEstates,IL 60179
2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safely instructions could result in
serious injury or death.
I. GENERAL OPERATION II. SLOPE OPERATION
•Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up end thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
•Slow down before turning.
•Never leave a running machine
unattended. Always tum off blades, set
parking brake, stop engine, and
remove keys before dismounting.
•Tum off blades when not mowing.
•Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
• Do not operste the machine while
under the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
•Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
Slopesare a ma orfactor relatedtoloss.
of-controland tipoveraccidents,whch
can resultinsevereinjuryor death. All
slopesrequireextracaution. Ifyou
cannotbackupthe slopeor ifyoufeel
uneasyonit, do notmowit.
DO:
•Mow upand downslopes,notacross.
•Removeobstaclessuchas recks,tree
limbs,etc.
• Watchfor holes,ruts,orbumps.
Uneventerraincouldoverturnthe
machine.Tallgrasscan hideobstacl_
•Use slowspeed, Choosea low gear
sothatyouwillnothavetostopor shL
whileon the slope.
•Followthe manufacturer's recommen-
dationsfor wheel weightsorcounter-
weightsto improvestability.
•Use extracare withgrasscatchersor
otherattachments.These canchang_
the stabilityof themachine.
•Keep all movementonthe slopesslot
and gradual. Do not makesudden
changesinspeed or direction,
•Avoidstartingor stoppingon a slepe.
tires losetraction, disengagethe
bladesand proceedslowlystraight
downthe slope.
DONOT:
•Do not turnonslopesunlessneces-
sary and then,turnslowlyand gradu
ally downhill,if possibe.
•Do notmow near drop-offs,ditches,ol
embankments. The mowercould
suddenlytum overif a wheelisover
theedge ofa clifforditch,or ifanedg
caves in.
•Do notmow onwet grass.Reduced
tracton couldcause sliding.
•Do not trytostabilizethe machineby
puttingyourfoot onthe ground.
•Do notusegrasscatcheronsteep
slopes.
3

III. CHILDREN
Tragicaccidentscan occurif theoperator
isnotalertto thepresenceofchildren,
Childrenare oftenattractedto the
machineand the mowingactivity.Never
assumethat children willremainwhere
youlastsawthem.
•Keep childrenoutof the mowingarea
and underthe watchfulcareof another
responsibleadult.
• Bealert andtum machineoff if children
enterthearea.
• Beforeand when backing,lookbehind
and downfor small children.
•Never carrychildren.They mayfall off
and be seriouslyinjuredor interfere
withsafe machineoperation.
•Never allowchildrentooperatethe
machine.
•Use extracare when approachingblind
comers,shrubs,trees, orotherobjects
thatmay obscurevision.
IV. SERVICE
•Use extracare in handlinggasoline
and otherfuels. They are flammable
and vaporsare explosive.
- Use onlyan approvedcontainer,
- Never removegascap or add fuel
withthe engine running.Allow
engineto coolbefore refueling.Do
notsmoke,
- Never refuelthe machineindoors.
- Neverstorethe machineor fuel
containerinsidewhere there isan
openflame, suchas a waterheater.
•Never run a machineinsidea closed
area,
•Keep nutsand bolts,especiallyblade
attachmentbolts, tightand keep
equipmentin good condition.
•Never tamperwithsafetydevices.
Check theirproperoperationregularly.
•Keep machinefree ofgrass,leaves,or
other debrisbuild-up.Clean oilor fuel
spillage.Allowmachineto coolbefore
storing.
•Stopand inspectthe equipmentifyou
strikean object. Repair,if necessary,
before restarting.
•Never make adjustmentsor repairs
withthe engine running.
•Grasscatchercomponentsare subject
to wear, damage,and deterioration,
whichcouldexposemovingpartsor
allowobjectsto bethrown. Frequently
checkcomponentsand replacewith
manufacturer's recommendedparts,
when necessary.
•Mowerbladesare sharpand can cut.
Wraptheblade(s)or weargloves,and
useextracautionwhen servicingthem.
• Check brake operationfrequently.
Adjustand serviceas required.
•Be surethe area isclearofother
peoplebefore mowing.Stop machineif
anyoneentersthe area.
•Never carry passengersor children
evenwiththebladesoff.
•Do notmow in reverse unlessabso-
lutelynecessary.Alwayslookdown
and behindbeforeand whilebacking..
•Nevercarrychildren.They may fall off
and be seriouslyinjuredor interfere
with safe machineoperation.
•Keep childrenoutof the mowingarea
and underthe watchfulcare of another
rc'_f',_,r_1_1_adult.
•Bealert andturnmachineoffifchildren
enterthearea.
•Beforeand when backing,lookbehind
and downfor small children.
•Mow up and downslopes(15°Max),
notacross.
•Removeol_tacles suchas rocks,tree
limbs,etc.
• Watchfor holes,ruts,orbumps.
Uneventerraincouldoverturnthe
machine.Tall grasscan hideobstacles.

• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on elopes unless neces-
sary, and then, tum slowly and gradu-
ally downhill, if possible.
_bLook for this symbol to point out
impodant safety precautions. It means
CAUTION!H BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
_. CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where itcannot contact spark
plug.
_, CAUTION: Do notcoast down a hill
in neutral, you may lose control of the
tractor.
CAUTION: Tow onlythe attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_IIWARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or efnit chemicals
known to the State of Califomia to cause
cancer and birth defects or other repro-
ductive harm.
,_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5

PRODUCT SPECIFICATIONS
SASOLINE 1.25 GALLONS
CAPACITY UNLEADED
_.NDTYPE: REGULAR
DILTYPE SAE 10W30{above32°F)
_,PI-SF-SJ): SAE5W-30 (below32°F) ;
OIL CAPACITY: W/FILTER: 4,0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
SAP: .040")
VALVE
CLEARANCE: NOT ADJUSTABLE
GROUND FORWARD: 5.5
SPEED(MPH): REVERSE: 2.4
]'IRE FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U 1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on yourpurchase
ofa newtractor. Ithasbeen designed,
engineeredand manufactured togive
youthe best possibledependabilityand
performance.
Shouldyou experienceany problemyou
.cannoteasilyremedy,please contacta
Searsor otherqualified servicecenter.
We havecompetent,well-trainedtechni-
ciansandthe propertoolstoserviceor
repairthistractor.
Pleaseread and retainthis manual. The
instruction.swillenableyou to assemble
and maintainyourtractorproperly.
Alwaysobservethe"SAFETY RULES'.
REPAIR AGREEMENT
A Repair Agreementis availableon this
product. ContactyournearestSears
storefor details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under "Mainte-
nance" and =Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrestsr is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

Steering
Wheel Insert
_1_(1) Hex Bolt
3/8-16 x 1
Steerin! _
Boot
Steering Wheel
(1) Lock
washer 3/8
(1) Large Flat Washer
(1) Hex Bolt
5/16-18 x 1-1/4
(1) Locknut
5/16-18
=_ Steedng
Wheel Adapter
tStx_:nd;gn
Shaft
at
(1)Washer
17/32 x 1-3/16 x 12
Gauge
_(1) Knob
Slope Sheet
Keys
€(2) Keys Video Cassette
For Future Use

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft
unassembledfor shippingpurposes.To ensuresafe and properoperationof your
tractorall partsand hardwareyou assemblemustbe tightenedsecurely.Use the
correcttoolsas necessaryto insurepropertightness.Reviewthe videocassettebefore
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socketwrenchset willmakeassembly
easier. Standardwrenchsizesyou need
are listedbelow.
(1) 9/16" wrench (1) Pliers
(2) 1/2"wrench (1) Utilityknife
(1) Tire pressuregauge
When rightor lefthandis mentionedin
thismanual,itmeans,from yourpointof
• view,when youare in the operating
position(seated behindthe steering
:iII wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
I. Removeall accessiblelooseparts
and partscartons from carton.
2. Cut,fromtopto bottom,alonglineson
allfourcomers ofcarton,and lay
panelsflat.
3. Checkfor any additionallooseparts
orcartonsand remove,
BEFORE REMOVINGTRACTOR
FROM SKID
A'I-rACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slideextensionshaftontolower
steeringshaft. Alignmountingholes
inextensionand lowershaftsand
install5/16 hexbolt and Iocknut.
Tightensecurely.
2. Placetabsof,steedngbootover tab
slotsin dashand pushdownto
secure.
INSTALLSTEERING WHEEL
3. Positionfrontwheelsofthe tractorso
theyare pointingstraightforward.
4. Remove steeringwheel adapterfrom
steeringwheel and slide adapteronto
steeringshaftextension.
5. Positionsteeringwheel so crossbars
are horizontal(leftto right)and slide
insidebootand ontoadapter.
_Insert
_" 3/8 Hex Bolt
!_-----"3/8 LockWasher
__La_ge Flat
S g Boot
Shaft
5/16
Lower '_ "'
Steering ,..
Shaft '"- Tab
Slots
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
9. Remove protective materials from
tractor hood and gdll.
IMPORTANT: Check for and remove any
staples in skid that may puncture tire
where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR
CHECK BA'n'ERY
1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).

Battery
Door
Terminal
INSTALLSEAT
Adjustseat beforetighteningadjustment
knob.
1. Removeadjustmentknoband flat
washersecuringseat to cardboard
packingand set asidefor assemblyof
seattotractor.
2. Pivotseat upwardand removefrom
the cardboardpacking.Remove the
cardboardpackingand discard.
3. Placeseat on seat panso head of
shoulderboltis positionedover large
slottedholein pan.
• 4. Pushdownon seat to engage
shoulderboltin slotand pullseat
towardsrearoftractor.
5. Pivotseat and pan forward and
assembleadjustmentknoband flat
washerloosely.Do nottighten.
6. Lowerseat intooperatingpositionand
sitinseat.
7. Slideseat untila comfortableposition
is reachedwhichallowsyouto press
clutch/brakepedalall the way down.
8. Get offseatwithoutmovingits
adjustedposition.
8. Raise seat and tightenadjustment
knobsecurely.
Seat
\,
Seat Pan_
Bott
NOTE: YOUmay now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Pressliftlever plungerand raise
attachmentliftlevertoitshighest
position.
2. Release parkingbrake by depressing
clutch/brakepedal.
3. Place freewheelcontrolin freewheel-
ing positionto disengagetransmis-
sion(See "TOTRANSPORT"inthe
Operationsectionof thismanual).
4. Rolltractorforwardoffskid.
5.Remove bandingholdingdeflector
shieldup againsttractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
A_IhWARNING:Beforestartingread
understandand follow all instructionsn
the Operationsectionofthismanual.Be
suretractoris ina well-ventilatedarea. Be
surethearea in front oftractorisclearof
otherpeopleand objects.
t. Besure all theaboveassemblysteps
have been completed.
2. Check engineoillevel and fillfuel
tankwithgasoline.
3. Placefreewheel controlin 'transmis-
sion engaged"position.
4. Siton seat in operatingposition,
depressclutch/brakepedaland set
theparkingbrake.
5. Placemotioncontrolleverin neutral
(N) position.
6. Pressliftlever plungerand raise
attachmentliftleverto itshighest
position.
7. Startthe engine.Afterenginehas
started,movethrottlecontroltoidle
position.
8. Release parkingbrake.
9. Slowlymovethe motioncontrollever
forward and slowly drivetractoroff
skid.
10,Applybraketostoptractor,set parking
brake and placemotioncontrollever
in neutralposition.
11,Turn ignitionkeyto "OFF"position.
Continuewiththe instructionsthatfollow.
9

INSTALLMULCHERPLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of muicher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
,_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Mulcher
Plate
Shield
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simplyremovemulcher plate and storein
a safe place.Yourmowerisnowreadyfor
dischargingor installationof optional
grasscatcheraccessory.
NOTE: Itisnotnecessarytochange
blades. The mulcher bladesare de-
signedfor dischargingand baggingalso.
CHECKTIRE PRESSURE
The tiresonyourtractorwere ovednflated
at thefactory for shippingpurposes.
Correcttire pressureisimportantfor best
cuttingperformance,
•Reducetirepressureto PSI shownin
PRODUCTSPECIFICATIONS"section
ofthis manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figuresthatare shownfor
replacingmotionand mower bladedrive
beltsinthe Serviceand Ad ustments
sectionofthismanual. Verfy thatthe
beltsare routedcorrectly. 10
CHECKBRAKESYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
_CHECKLIST
Beforeyou operateand enjoyyournew
tractor,we wishto assurethatyoureceive
the bestperformanceand satisfaction
from thisQualityProduct.
Please reviewthe following checklist:
,/'All assemblyinstructionshave been
completed.
,/'No remainingloose partsin carton.
v"Batteryis propertypreparedand
charged. (Minimum1 hourat 6 amps).
,/Seat isadjustedcomfortablyand
tightenedsecurely.
,/'All tiresareproperlyinflated. (For
shippingpurposes,the tireswere
ovednflatedat the factory).
,/'Be sure mowerdeckisproperlyleveled
side-to-side/front-to-rearfor bestcutting
results. (Tiresmustbeproperlyinflated
for leveling).
,/Check mowerand drivebelts. Besure
they are routedproperlyaroundpulleys
and insideall belt keepers.
,/Check wiring. See thatall connections
are stillsecure and wiresare properly
clamped.
,/Before ddvingtractor,be surefree-
wheelcontrolisin driveposition.
While learninghowto useyourtractor,
payextraattentiontothefollowing
importantitems:
,/ Engineoilisat properlevel.
,/Fuel tankisfilled withfresh, clean,
regularunleadedgasoline.
,/Become familiar withall controls- their
locationand function. Operatethem
beforeyoustartthe engine.
,/Be surebrakesystemisinsafe
operatingcondition.
,/It is importantto purgethe transmission
beforeoperatingyourtractorfor thefirst
time. Followproperstartingand
transmissionpurginginstructions(See
"TO START ENGINE"and"PURGE
TRANSMISSION"in theOperation
sectionof thismanual).

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
@ ixl
FUEL CHOKE
OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
_r_'mR N H L c®)_I
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEPHANDSANDFEETAWAY
11
FREEWHEEL
(A_omat_ Models one)

KNOWYOURTRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswithyourtractorto familiarizeyourself withthelocationsof
variouscontrolsand adjustments. Save thismanualforfuturereference.
Attachment
Clutch
Ammeter
Ignition Switch Light Switch
Lift
JLever
Plunger
Throttle/Choke Attachment
Control _LiftLever
Clutch/Brake Height
Pedal Adjustment
indicator
Freewheel
Control _Parking Brake Lever
MotionControl
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER -Indicates charging (+) or
discharging (-) of battery.
ATFACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
AI-rACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position,
LIGHT SWITCH -Turns the headlights on
and off.
PARKING BRAKE LEVER -Locks clutch/
brake pedal into the brake position,
THRO'I'rLE/CHOKE CONTROL -Used
for starting and controlling engine speed.
FREEWHEEL CONTROL -
Disengagages transmission for pushing
or slowly towing the tractor with the
engine off.
12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repaim. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Throttte/ AttachmentClutch Lever
aClr_ ___ ,-. • _,_
=Disengaged" Position
Position
"Engaged"
_j Position
IgnitionKey
"Disengaged"
P"" Posi_on
/_addng Brake
=Engaged"
Lever
STOPPING
MOWER BLADES -
• To stop mower blades,move attach-
ment clutch lever to =DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
•Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutcWbrake pedal is de-
pressed.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
• Turn ignition key to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
p_eCt_,UTIOI_: Al_ay.s s.toptr_ctgr com-
ely, as oescnoeo above, oerore
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full
throttle reduces the battery charging
rate.
•Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever
in neutral (N) position.
2. Release parking brake and clutch/
brake pedal.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
•Grasp liftlever.
•Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches dudng the
cool season and to over 3 inches
dudng hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
13

• Forbestcuttingperformance,grass
over6inchesinheightshouldbe
mowedtwice.Makethefirst cut
relativelyhigh;the secondto desired
height.
TOADJUST GAUGE WHEELS
Gauge wheels are propedyadjusted
whentheyare slightlyoffthe ground
when moweris at thedesiredcutting
heightin operatingposition.Gauge
wheelsthen keepthe deckin prober
positionto helppreventscalpingin most
terrainconditions.
NOTE: Adjustgaugewheelswithtractor
on a flat levelsurface.
1. Adjustmowerto desiredcuttingheight
(See TO ADJUSTMOWER CUTTING
HEIGHT"inthe Operationsectionof
this manual).
2. Withmowerin desiredheightofcut
position,gaugewheels shouldbe
assembledsotheyare slightlyoffthe
ground.Installgauge wheel in
appropdateholewith shoulderbolt,
3/8 washer,and 3/8-16 Iocknutand
tightensecurely.
3. Repeat for oppositeside installing
gaugewheel in same adjustment
hole.
3/8-16
Locknut._
Wheel
3/8
Gaug,
Shoulder
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_, CAUTION: Do not operate the
mower without either the entire grass
catcher, on mowers so equipped, or the
deflector shield in place.
AttachmentClutch Lover
"Engaged"
Position_
"Dise_
Position _ _'_
Attachemnt
LiftLever High
Position
n
Deflector
Shield
TO OPERATE ON HILLS
_CAUTION: Do notddve up or down
hills with slopes greater than 15° and do
not ddve across any slope.
• Choose the slowest speed before
starting up or down hills.
•Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
•If stopping is absolutely necessary,
push clutch/breke pedal quickly to
brake position and engage parking
brake.
•Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment liftcontrol.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
•Do not push or tow tractor at more than
two (2) MPH.
•To reengaga transmission, reverse
above procedure.
14

NOTE: Toprotecthoodfromdamage
whentransportingyourtractorona truck
or a trailer,be surehoodisclosedand
securedtotractor. Usean appropriate
meansoftyinghoodtotractor(rope,cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose contro!
of your tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is roached.
Do not overfill.
• For cold weather operation you should
• change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
•To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: Whenoperatingin
temperaturesbelow32°F(0°C), usefresh,
clean wintergradegasolineto help
insuregoodcoldweatherstarting,
_WARNING: Experienceindicatesthat
alcoholblendedfuels (calledgasoholor
usingethanolor methanol)can attract
moisture whichleads toseparationand
formation of acidsduringstorage. Acidic
gascandamagethefuel systemofan
enginewhilein storage. To avoidengine
problems,thefuel systemshouldbe
emptiedbeforestorageof30 daysor
longer. Drainthegastank,startthe
engineand letitrununtilthefuel lines
andcarburetorareempty, Usefresh fuel
nextseason. See StorageInstructionsfor
additionalinformation.Never useengine
or carburetorcleanerproductsin thefuel
tankorpermanentdamage mayoccur.
_I,CAUTION: Filltobottomofgastank
filler neck. Do notoverfill.Wipeoffany
spilledoilor fuel. Do notstore,spillor
use gasolinenear an openflame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, itwill
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to "DISEN-
GAGED" position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control beck to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, move the throttle
control to the fast position.
15

•The attachmentsand grounddrivecan
nowbe used.If theenginedoes not
acceptthe load,restarttheengine and
allowittowarm upfor one minute
usingthechoke as describedabove.
COLDWEATHERSTARTING( 50° F and
below)
7. When enginestarts,allowengineto
runwiththethrottlecontrolinthe
choke positionuntilthe engine runs
roughly,then movethrottlecontrolto
fast position.This may requirean
enginewarm-upperiodfrom several
secondsto severalminutes,depend-
ingon thetemperature.
AUTOMATICTRANSMISSION WARM UP
Beforedrivingtheunitin coldweather,
_the transmissionshouldbe warmedup as
follows:
1. Besurethetractoris on levelground.
2. Placethe motioncontrolleverin
neutral.Release the parkingbrake
and lettheclutch/brakeslowlyretum
to operatingposition.
3. Allowone minutefor transmissionto
warmup.Thiscan bedone during
theengine warmup period.
•The attachmentscan alsobe used
duringthe enginewarm-upperiodafter
the transmissionhasbeen warmed up.
NOTE: Ifat a highaltitude (above3000
feet) or incoldtemperatures(below32 F)
the carburetorfuel mixturemay needto
be adjustedfor bestengineperformance.
See =TOADJUSTCARBURETOR"inthe
Serviceand Adiustmentssectionofthis
manual.
PURGETRANSMISSlON
_CAUTION: Never engageor disen-
gage freewheel lever whilethe engine is
running.
To ensureproperoperationand perfor-
mance, itisrecommendedthatthe
transmissionbe purgedbeforeoperating
tractorfor thefirsttime.Thisprocedurewill
removeany trappedair insidethe
transmissionwhichmay have developed
duringshippingof yourtractor.
IMPORTANT: Shouldyourtransmission
requireremovalfor service or replace-
ment,itshouldbe purgedafter reinstalla-
tionbeforeoperatingthetractor.
: 1. Placetractorsafelyon levelsurface
withengineoffand parkingbrakeset.
2. Disengagetransmissionby placing
freewheel controlin freewheeling
position(See =TOTRANSPORT"in
thissectionof manual).
3. Sittinginthetractorseat,startengine.
Aftertheengine isrunning,move
throttlecontroltoslowposition,With
motioncontrollever in neutral(N)
position,slowlydisengageclutch/
brake pedal
4. Move motion controllevertofull
forwardpositionand holdforfive(5)
seconds.Move leverto full reverse
positionand holdfor five (5) seconds.
Repeatthis procedurethree (3) times,
NOTE: Duringthisproceduretherewillbe
no movementofdrivewheels.The air is
beingremovedfrom hydraulicdrive
system.
5, Move motioncontrolleverto neutral
(N) position. Shut- offengineand set
parkingbrake.
6. Engage transmissionby placing
freewheel controlin drivingposition
(See =TOTRANSPORT"inthissection
of manual).
7. Sittinginthetractorseat, startengine.
Aftertheengine isrunning,move
throttlecontroltohalf(1/2) speed.With
motioncontrollever in neutral(N)
position,slowlydisengageclutch/
brake pedal.
8. Slowlymovemotioncontrollever
forward, afterthetractormoves
approximatelyfive (5) feet,slowly
movemotioncontrollevertoreverse
position.Afterthetractormoves
approximatelyfive (5) feet retumthe
motioncontrollevertothe neutral(N)
position.Repeat this procedurewith
the motioncontrolleverthree(3)
times.
Yourtractoris nowpurgedand nowready
for normaloperation.
16

MOWINGTIPS
• Mowershouldbe properlyleveledfor
bestmowingperformance.See "TO
LEVEL MOWER HOUSING" inthe
Serviceand Adjustmentssectionofthis
manual.
•The lefthandside of mowershouldbe
usedfor trimming.
•Driveso thatclippingsare discharged
ontothearea thathasbeen cut. Have
thecutarea totherightofthetractor.
Thiswillresultin a more evendistribu-
tionofclippingsand more uniform
cutting.
•When mowinglargeareas, startby
tumingto the rightsothatclippingswill
dischargeaway from shrubs,fences,
driveways,etc. Afterone ortwo
rounds,mowin the oppositedirection
makinglefthandtums untilfinished.
•Ifgrassisextremelytall,itshouldbe
mowedtwiceto reduceloadand
possiblefire hazardfrom driedclip-
pings. Make firstcutrelativelyhigh;the
secondtothe desiredheight.
•Do notmowgrasswhenitiswet. Wet
grasswillplugmower and leave
undesirableclumps. Allowgrassto dry
before mowing.
• Always operate engine at full throttle
when,mowing toassurebettermowing
performanceand properdischargeof
material. Regulategroundspeedby
selectinga lowenoughgear to give the
mowercuttingperformanceas well as
thequalityof cutdesired.
•When operatingattachments,selecta
groundspeed thatwillsuittheterrain
and givebestperformanceofthe
attachmentbeing used.
MULCHING MOWINGTIPS
IMPORTANT: Forbestperformance,
keep mowerhousingfree ofbuilt-up
grassand trash. Cleanaftereachuse.
•The specialmulchingblade willrecut
the grassclippingsmanytimesand
reducethem insize sothatas theyfall
ontothelawn they willdisperseintothe
grassand notbe noticed. Also,the
mulchedgrass willbiodegradequickly
to providenutrientsfor the lawn.
Alwaysmulchwith yourhighestengine
(blade)speed as thiswillprovidethe
best recutUngactionofthe blades.
•Avoidcuttingyourlawnwhenit iswet.
Wet grasstendsto form clumpsand
interfereswiththe mulchingaction.
The besttimetomow yourlawnisthe
earlyafternoon. Atthistimethegrass
hasddedand the newlycutarea will
notbe exposedto thedirectsun.
•Forbestresults,adjustthemower
cuttingheightsothatthe mowercutsoff
onlythetopone-thirdofthe grass
blades. Forextremelyheavymulching,
reduceyourwidthofcuton eachpass
and mowslowly.
•Certaintypes ofgrassand grass
conditionsmay requirethatan area be
mulcheda secondtimetocompletely
hidethe clippings. When doinga
secondcut, mowacross or perpendicu-
lartothefirstcutpath.
•Change yourcuttingpatternfrom week
to week. Mow northto southoneweek
then changetoeast towestthenext
week. Thiswillhelppreventmatting
and grainingofthe lawn.
17

MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE SERVICE DATES
CheCk Brake O_Uorl
Check Tire pro'_u_ V_
Check Operator Presence and
T Intelt_k Systems II_
CheCk I0¢ LoOSe Fasteners ll_ I_z I_
A Sherper_ReplsceMowerBktde= I1_,
T Check Battery Level
R G lean Battery and Terminals I1_ Vr
Check Transaxle Cooling li_
Adjust B_de Belt(s) TenSion It#/!
Adjust MOUOnDflve Belt(s) Tens)on _a
Check Engine OII Level _
Change En_ne Oil _=.: I_'
E Clean Air Filter 11_2
N CleanAirScreen IkS2
Insp_:t Muffier/Spark Artester _1_
Replace 011FiJier(if equipped) t1_12
N CJea. Ef_no Cooling FIns 11_2 i
!ReplaCe Spark Plug I_
Rep_itce Ak Filter Paper Catlddge _2
Rep_e Fuel F_lt_- I_
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty,operator must maintain
tractor as instructedin this manual,
Some adjustments will need to be made
periodicallyto pmpedy maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine runbetter and lastlonger.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle -(_ Spindle
Zerk Zerk
_Front Wheel
Beadng BeadngZerk
Zerk
i
(_)SAE 30 or 10w30 MOTOR OIL
_)REFER TO Maintenance *ENGINE" SECTION
IMPORTANT: Do not oil or grease the
_ivot points which have special nylon
earings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubncated, use only a dry,
powdered graphite type lubricant
sparingly.
18

TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
TrailingI Up MandrelAssembly
Blade Center
Hole
Flat Washer
Lock Washer
_€-- Hex Bolt
"A Grade 8 heat treatedboltcan be identified
by sixlines onthebelt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade on to an unthraaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
Center Hole
19

BA'I-FERY
Yourtractorhasabatterychargingsystem
whichissufficientfornormaluse.How-
ever,periodicchargingofthebatterywith
an automotive charger will extend its life.
• Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open.
•Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers,
Adding or checking level of electrolyte is
not necessary,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANBAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
• Inspect cooling fan to be sure fan
blades are intact and clean,
•Inspect cooling fins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins,
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/depedment.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE V_SCC_ITY GRADES
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fillcap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
t. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and tuming counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to tha end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
2O